This invention relates generally to a coupler for joining a pipe to another pipe, a tee, or other fitting, and more particularly, to a coupler which provides positive retention of the gasket about the circumference of the coupler sufficiently to precisely position and hold the gasket during placement about pipe ends and/or fittings to be coupled, and which provides controlled circumferential compression of the gasket during coupling, for positive sealing when the coupler is closed, and which provides a coupling system allowing one handed handling and operation during placement and coupling, such that the other hand can be used for supporting a pipe to be coupled, and which is operable for releasing and breaking loose the coupler and associated gasket from a pipe during uncoupling.
U.S. Provisional Application No. 61/089,403, filed Aug. 15, 2008; U.S. Provisional Application No. 61/089,774, filed Aug. 18, 2008; U.S. Provisional Application No. 61/220,692, filed on Jun. 26, 2009; and U.S. Provisional Application No. 61/222,272, filed on Jul. 1, 2009, are incorporated herein by reference in their entirety.
Pipe couplers are well known for use in coupling pipes in sealed relation to other pipes, tees and other fittings, to provide a continuous sealed passage for the flow of fluids, including both liquids and solids, such as, but not limited to, chemicals, food products, and particulates such as cement. Such couplers are commonly used in piping systems on bulk materials transports and hoppers, for conveying fluid carried thereby. Desirable feature of such couplers include the ability to quick and easy couple and uncouple, to enable disassembly of pipes or removal of pipes from tees and the like, for purposes such as inspection, cleaning and repair. For instance, after travel to a delivery site and unloading, it may be required to uncouple the pipes of a transport or hopper for cleaning and preparing for transporting a different material. Or, it may be found that a pipe has become clogged, so as to require uncoupling for removal of the clog. Or a coupler gasket may be damaged or otherwise leaking, so as to require replacement.
Reference, Sisk U.S. Pat. Nos. 5,540,465 and 5,722,666, and U.S. Patent Publication No. 2005/0248098; Burian et al., U.S. Pat. No. 7,165,789; and Heelan et al. U.S. Patent Publication No. 2008/0136167, which disclose a variety of known hinged pipe couplers or clamp assemblies, and gaskets, some of which gaskets are annular, and some of which are semi-circular.
Problems commonly encountered when coupling pipes and fittings on bulk transports and hoppers, include that the coupler gasket can be improperly seated in the coupler as the pipes or fittings are being coupled. The pipes can be heavy, particularly when filled or partially filled with material, and thus can be hard to handle and position for coupling by one person, which can contribute to this problem. This can be particularly problematic with some couplers that require the bail of the coupler to be disconnected from the opposite side of the coupler to open the coupler sufficiently to place it on the pipe ends to be coupled, e.g., Sisk et al. and Heelan et al. patents and publications, or wherein the bail can remain connected, but can inadvertently disconnect, e.g., Burian et al. patent.
Further in the above regard, some couplers, such as that disclosed in U.S. Pat. No. 7,165,789, are designed for use with a split gasket which is positively retained by the coupler only at the ends. As a result, during coupling, as the ends of the coupler and gasket are brought together, the gasket is pulled or drawn about the ends of the pipes or pipe and fitting being coupled, to bring the split gasket ends together in sealed relation. If the gasket drags or sticks as it is pulled about the pipe ends, sealing pressure about the circumference of the coupler may be uneven. The desired sealed condition at the joint between the ends of the gasket also may not be completely or uniformly compressed or formed, so as to leak.
As another problem, when uncoupling a coupler, the gasket can stick to the pipe, and/or the coupler can stick to the gasket, making removal difficult, and if force is applied, for instance, using a hammer or mallet to open the coupler, the gasket can be torn or otherwise damaged. And, if a split gasket is unavailable and instead it is attempted to use an annular gasket, the cavities are sufficiently large, particularly in sideward extent, such that annular gasket can deform into the cavities so as to leak.
Further, if the clamping mechanism of many of the known couplers is improperly adjusted, more force than normally necessary may be needed to close the coupler. Rather than properly adjust the coupler, some personnel will attempt to force the coupler closed, for instance by striking it, or using additional leverage on the handle of the clamping mechanism, e.g., by extending the length using an extender or cheater bar. This can damage the clamp, e.g., break the handle of the mechanism. And similarly, if the coupler clamping mechanism is stuck closed, some persons will attempt to pry it open by using additional leverage. This can also damage the coupler or clamping mechanism.
Regarding adjusting the clamping mechanism, some couplers, such as those of the Sisk et al. patent and publication identified above, require adjusting nuts on opposite ends of a U-shaped bail assembly, which can be time consuming and discouraging to personnel to adjust. Others, such as the Burian et al. and Heelan et al. couplers, use a single bail, but the adjusting nut is located so as to be very difficult to access, which also discourages adjustment. As a result, it has been found that many of the known couplers in use in the field are improperly adjusted, so as to be susceptible to leakage and damage.
Still further, some of the known couplers have handles that are susceptible to pinching a user's hand when closed, due to close proximity of the handle to the coupler body.
Accordingly, what is sought is a pipe coupler providing a one-handed operability that overcomes one or more of the problems and shortcomings set forth above.
What is disclosed is a pipe coupler apparatus and system providing a one-handed operability that overcomes one or more of the problems set forth above.
According to a preferred aspect of the invention, the coupler of the apparatus and system comprises a pair of generally semi-circular or clam shell elements. Each semi-circular element has a generally C-shaped profile and is configured for receiving and holding a corresponding portion of a gasket, in the conventional manner. The semi-circular elements have first end portions hingedly connected together, and second end portions securely connected together by a clamping mechanism configured to remain connected even when the second ends of the elements are spread apart when the coupler is open. As a result, the coupler in the open configuration can be placed on a pipe end (without requiring sliding the gasket thereover as with an annular gasket), and held in place with just one hand without risk of the clamping mechanism coming apart, to allow the other hand to be used for handling the other pipe for positioning it for coupling. When the pipes are positioned for coupling, the clamping mechanism of the coupler can then be positioned about both pipe ends (again without sliding the gasket) and operated to clamp the coupler with just one hand, to couple the pipes together.
According to another preferred aspect of the invention, the clamping mechanism includes a handle pivotally connected with one of the semi-circular elements and to one end of a bail rod. The opposite end of the bail rod pivotably connects to the other semi-circular element. Each end of the bail rod is fixed or secured, at its pivotal connection to the handle or the other of the semi-circular elements, respectively, such that the bail rod can be pushed longitudinally, not just pulled as required for clamping. This is an advantageous feature, as it enables a manual force to be applied to the handle in the direction for unclamping the coupler, for also opening the coupler and releasing or breaking the coupler away from a pipe of fitting. This is desirable, as it can eliminate need for striking the coupler with a hammer or the like to release it, and the possible damage that result.
As another preferred aspect of the invention, the coupler is configured so as to be usable with a split or annular gasket. In this regard, the semi-circular elements of the coupler are configured for cooperatively receiving and holding either a split gasket, which can be of a one piece design split at just one location, or a multiple piece design, such as, but not limited to, a two-piece design of semi-circular pieces. For use with a split gasket, the semi-circular elements of the coupler include elements configured for holding or retaining the gasket on or in connection with the element, preferably comprising at least one cavity in an inner circumferential surface of the semi-circular element, configured for cooperatively receiving and holding a mating projection on the gasket for holding or retaining the gasket on the element. Also preferably, this feature is located on each of the second ends of the semi-circular elements, near the clamping mechanism, and on the free ends of the gasket, so as to advantageously allow the rest or body of the gasket to slide or move along the inner circumferences of the semi-circular elements as the semi-circular elements are closed or brought together about the ends of two pipes or a pipe and a fitting for coupling, to avoid bunching of the gasket which can interfere with or prevent closure of the coupler. Each cavity is sufficiently large such that the projection is robust enough for holding the gasket at that location, and to allow pulling the gasket as the coupler is closed, but is at the same time is sufficiently small, at least in sideward extent, that is, across the gasket, such that if an annular gasket or one without the projections is used instead, the annular gasket will largely span the cavity and not enter it so as to deform and result in a leak. Preferably here, the projection and cavity have a dovetail shape.
As still another preferred aspect of the invention, the bail rod of the clamping mechanism is configured so as to be adjustable in effective length between the points of attachment to the handle and the other semi-circular element, to enable easily and precisely adjusting operation of the clamping mechanism and the tension in the bail rod when clamped. Here, the term “effective length” denotes that portion of the length of the bail rod extending between the pivot points on the handle and on the other of the semi-circular elements. Preferably in this regard, a clevis is provided on the other of the semi-circular elements, which supports a pivot pin in a spacer or sleeve. The pivot pin and the spacer have aligned through holes which receive an end of the bail rod, and hold it centered in the clevis. This connection also includes a longitudinal adjusting mechanism for adjusting the effective length of the bail rod, preferably comprising a threaded portion secured by an adjusting nut. The pivot pin and the spacer are preferably positioned within the clevis such that the adjusting nut is sufficiently accessible to be engageable by a standard tool such as a socket, box end or open end wrench, for threaded rotation about the threaded end of the bail rod, including with the handle positioned for applying just initial tension on the bail rod, for increasing or decreasing the effective length of the bail rod. A second nut or other retainer is provided on the opposite side of the pivot pin and spacer, and is positionable thereagainst to prevent movement of the bail rod longitudinally relative to the pivot pin and spacer.
As still another preferred feature of the invention, at least one pivotal connection of the clamping mechanism is releasable, to allow the coupler to be opened by a greater extent, to facilitate use with an annular gasket, and also other purposes, such as for disassembly and cleaning. Here, a preferred configuration utilizes a removable pin for pivotal connection of the bail rod to the handle, which pin can be held in place by a conventional detent, such as an E-clip or the like that is repeatedly removable. As another feature, this end of the bail rod is preferably configured having a rectangular sectional shape which is received in the clevis of the handle, to provide added strength, particularly laterally, and ease and economy of manufacture.
As further preferred features of the invention, the handle has a generally C-shape when viewed from the side, including large radius edges for improved ergonomics, and such that the free end of the handle curves back toward the coupler, to provide an opening sufficiently large for receiving a gloved hand, and for reducing locations where a person's hand can be pinched against the outer side of the coupler. This shape also makes it difficult to use leverage increasing tools on the handle for closing the coupler, which can damage or break the handle or other components of the coupler. And, to further strengthen the handle, and its pivotal attachment to the semi-circular element, the handle end and the semi-circular element both include clevises, essentially forming a clevis in a clevis for strength against lateral loads.
Referring to
Each of semi-circular elements 22 and 24 as a generally C-shaped cross-sectional shape defining a channel 38 adapted for receiving a gasket 40, which here is a one-piece, split type gasket. Second end portions 32 and 34 of elements 22 and 24 each additionally include a cavity 42, which is open in the radial inward direction and toward the end of the semi-circular element, and which has a dovetail shape when viewed from the end. Gasket 40 includes a pair of correspondingly or matingly dovetail shaped projections 44, configured to be cooperatively received within cavities 42, respectively, for retaining gasket 40 in connection with end portions 32 and 34. Here, it should be noted that cavities 42 and projections 44 have a maximum sideward extent denoted by the distance X (
Second end portion 32 of semi-circular element 22 includes a clevis 48 configured for pivotal connection with a handle 50 of clamping mechanism 36, which provides robustness for resisting lateral forces. Similarly, second end portion 34 of element 24 includes a clevis 52 configured for pivotal connection with a bail rod 54 of mechanism 36, which also provides robustness.
Clamping mechanism 36 is configured to connect second end portions 32 and 34 of semi-circular elements 22 and 24, so as not to come apart under normal circumstances. To achieve this, handle 50 is connected by a pivotal connection 56 to clevis 48; one end of bail rod 54 is connected by a pivotal connection 58 to handle 50; and the opposite end of rod 54 is connected by a pivotal connection 60 to clevis 52. These connections are configured to not come apart under normal operating conditions. But connection 58 utilizes a removable pin 90 to allow the mechanism to be intentionally separated. Pin 90 can be retained using any suitable detent, such as, but not limited to, a well-known E-clip. An advantage of this capability is that coupler 20 can be hung over a pipe end without danger of inadvertent disconnection, which allows a person to handle a mating pipe with both of his or her hands, and then to close coupler 20 using only a single hand, allowing the other hand to be used for supporting one of the pipe ends. Another advantage is that a hand force can be exerted against handle 50, as denoted by force arrow F in
Bail rod 54 of clamping mechanism 36 is configured so as to be adjustable in effective length between the points of pivotal attachment to handle 50 and second semi-circular element 24, to enable easily and precisely adjusting operation of the clamping mechanism and the tension in the bail rod when clamped. Here, the term “effective length” more particularly denotes that portion of the length of bail rod 54 extending between pivotal connections 58 and 60 on handle 50 and clevis 52. In this regard, pivotal connection 60 comprises a spacer 62 with bushings 64 on either end, which support a pin of connection 60 so as to be centered within clevis 52, a threaded end 66 of rod 54 extending through holes through spacer 62 and pin of connection 60. An adjusting nut 68 is threadedly engaged on threaded end 66 and can be threadedly loosened or tightened thereon, to adjust the effective length. Another nut 70 is also provided on the opposite side of spacer 62, to snug the rod against the spacer to prevent longitudinal slippage thereof. Here, it should be noted that pivotal connection 60 is preferably positioned within clevis 52 such that adjusting nut 68 is sufficiently accessible to be engageable by a standard tool such as a socket, box end or open end wrench, for threaded rotation about threaded end 66 of bail rod 54, including with handle 50 positioned for applying just initial tension on the bail rod, for increasing or decreasing the effective length of the bail rod.
In
As illustrated in
As illustrated in
Referring to
Rectangular end 82 also extends sidewardly along and contacts substantially the entire length of pin 90 between spaced apart opposing surfaces 86 of clevis 88, that is, essentially the width between surfaces 86, as denoted by arrow SC in
Additionally, whether using a bail rod including the end portion shown in
It will be understood that changes in the details, materials, steps, and arrangements of parts which have been described and illustrated to explain the nature of the invention will occur to and may be made by those skilled in the art upon a reading of this disclosure within the principles and scope of the invention. The foregoing description illustrates the preferred embodiment of the invention; however, concepts, as based upon the description, may be employed in other embodiments, for instance having different diameter pipe sections, without departing from the scope of the invention. Accordingly, the following claims are intended to protect the invention broadly as well as in the specific form shown.
This application claims the benefit of U.S. Provisional Application No. 61/089,403, filed Aug. 15, 2008; 61/089,774, filed Aug. 18, 2008; and 61/220,692, filed on Jun. 26, 2009; and 61/222,272, filed on Jul. 1, 2009.
Number | Date | Country | |
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61089403 | Aug 2008 | US | |
61089774 | Aug 2008 | US | |
61220692 | Jun 2009 | US | |
61222272 | Jul 2009 | US |