This invention relates to a pipe joint construction.
A flared joint is widely used as a kind of pipe joint (refer to Patent Document 1, for example).
Generally, as shown in
However, it is eagerly desired that economical and light aluminum, not expensive and heavy copper, be used as the material of the pipe 35. When the pipe 35 is composed of aluminum, there is a disadvantage that flare work is difficult. Also in the case of copper pipe, there is a disadvantage that piping work efficiency is hindered because the flare work has to be conducted on working sites. And, although various pipe joint constructions are proposed to avoid these problems, there are also disadvantages that number of parts is large, parts of complicated shape are necessary, and much labor is required to assemble.
Patent document 1 Japanese Patent Provisional Publication NO. 2005-42858.
Problems to be solved are; flare work on an aluminum pipe is difficult. Also in the case of copper pipe, working efficiency on piping work sites is hindered by the flare work. And, in various pipe joint constructions to avoid these problems, number of parts is large, parts of complicated shape are necessary, and much labor is required to assemble.
Therefore, in the pipe joint construction related to the present invention, a cylindrical compressed deformation sleeve, stored within a cap nut and having a concave peripheral groove on a peripheral face, is provided, a bottom thin wall portion of concave peripheral groove is formed on an inner portion of the concave peripheral groove in the compressed deformation sleeve, and, the bottom thin wall portion, receiving compressing force in axial direction by screwing the cap nut, is plastically deformed as to protrude to a radial inner direction with reducing a width dimension of the concave peripheral groove to bite into a peripheral face of an inserted aluminum pipe for stopping the aluminum pipe.
And, a cylindrical compressed deformation sleeve, stored within a cap nut and having a concave peripheral groove on a peripheral face, is provided, a bottom thin wall portion of concave peripheral groove is formed on an inner portion of the concave peripheral groove in the compressed deformation sleeve, and, the bottom thin wall portion, receiving compressing force in axial direction by screwing the cap nut, is plastically deformed as to protrude to a radial inner direction with reducing a width dimension of the concave peripheral groove to bite into a peripheral face of an inserted copper pipe for stopping the copper pipe.
And, an inner peripheral face of the compressed deformation sleeve is formed as a smooth peripheral face on an area corresponding to the bottom thin wall portion and its near portion.
And, a pipe joint construction, provided with a joint main body with a male screw and a cap nut screwed to a male screw of the joint main body to connect an aluminum pipe, has a cylindrical compressed deformation sleeve, stored in an inner storing space of the cap nut and having a concave peripheral groove on a peripheral face, in which a bottom thin wall portion of concave groove, receiving compressing force in axial direction from the joint main body and the cap nut when the cap nut and the male screw of the joint main body are screwed, is plastically deformed in a radial inner direction to bite into a peripheral face of an inserted aluminum pipe for stopping the aluminum pipe.
And, the compressed deformation sleeve is composed of aluminum or copper covered with aluminum.
And, a pipe joint construction, provided with a joint main body with a male screw and a cap nut screwed to a male screw of the joint main body to connect an copper pipe, has a cylindrical compressed deformation sleeve, stored in an inner storing space of the cap nut and having a concave peripheral groove on a peripheral face, in which a bottom thin wall portion of concave groove, receiving compressing force in axial direction from the joint main body and the cap nut when the cap nut and the male screw of the joint main body are screwed, is plastically deformed in a radial inner direction to bite into a peripheral face of an inserted copper pipe for stopping.
And, the compressed deformation sleeve is composed of copper. And, the concave groove is (preferably) U-shaped.
And, a sealing layer is preliminarily formed unitedly with the inner peripheral face of the compressed deformation sleeve to make tight seal state in the biting.
And, the compressed deformation sleeve has a sealing groove on the inner peripheral face and a sealing material is set into the sealing groove
And, it is also preferable to dispose a cylindrical cover member for promotion of relative rotational slide between an inner peripheral face of the cap nut and a peripheral face of the compressed deformation sleeve.
And, in the present invention, a cylindrical compressed deformation sleeve, stored within a cap nut and having a concave peripheral groove on a peripheral face, is provided, a bottom thin wall portion of concave peripheral groove is formed on an inner portion of the concave peripheral groove in the compressed deformation sleeve in a non-compressed state, and a small protrusion is formed on a sleeve inner peripheral face side of the bottom thin wall portion, the bottom thin wall portion, receiving compressing force in axial direction by screwing the cap nut, is plastically deformed as to protrude to a radial inner direction with reducing a width dimension of the concave peripheral groove to bite into a peripheral face of an inserted aluminum pipe for stopping the aluminum pipe, and, the small protrusion shows increasing function of anti drawing force to increase resistance against drawing.
And, in the present invention, a cylindrical compressed deformation sleeve, stored within a cap nut and having a concave peripheral groove on a peripheral face, is provided, a bottom thin wall portion of concave peripheral groove is formed on an inner portion of the concave peripheral groove in the compressed deformation sleeve in a non-compressed state, and a small protrusion is formed on a sleeve inner peripheral face side of the bottom thin wall portion, the bottom thin wall portion, receiving compressing force in axial direction by screwing the cap nut, is plastically deformed as to protrude to a radial inner direction with reducing a width dimension of the concave peripheral groove to bite into a peripheral face of an inserted copper pipe for stopping the copper pipe, and, the small protrusion shows increasing function of anti drawing force to increase resistance against drawing.
And, it is also preferable on some cases to form the small protrusion with plural notched portions as to be divided along an arc, and construct the small protrusion as to show preventing function of pipe rotation in the state biting into the peripheral face.
According to the pipe joint construction of the present invention, in both cases of aluminum pipe which is difficult to be plastically worked, and copper pipe which requires conventional flare work, it is unnecessary to conduct flare work on end portions, and working efficiency is high. Further, connection (piping) showing strong drawing force and sealability can be swiftly and easily conducted only with screwing the cap nut. And, the number of parts is small, the configurations of parts are simple, and the assembly is easy. Especially, the pipe joint construction is appropriate for piping for cooling media.
A compressed deformation sleeve 7 of aluminum is shown in
As shown in
In the embodiment shown in
As shown in
Further, in another embodiment shown in
As shown in
In the above-described first and second embodiments, although it is preferable to use aluminum for the sleeve 7 same as the material of the aluminum pipe 4, the sleeve 7 may be composed of copper covered with an aluminum layer on outer face (by plating, flame coating, etc.) when desired. That is to say, the latter can be chosen as far as electric corrosion is prevented.
Next, another embodiment is described. The material of the sleeve 7 is copper when a copper pipe 40 is used as the pipe in the first embodiment shown in
Next, still another embodiment is described. The material of the sleeve 7 is copper when a copper pipe 40 is used as the pipe in the second embodiment shown in
In the both embodiments, when the pipe is the copper pipe 40, the cap nut 3 shown in
The cover member 24 is cylindrical as to reduce frictional resistance (resistance by press fitting) between the inner peripheral face 3B of the cap nut 3 and the peripheral face of the compressed deformation sleeve 7, and promote sliding (namely, to promote relative rotational sliding). Under the state shown in
The cover member 24 is made of hard material such as stainless steel, and preferably, made of material of low friction coefficient to prevent the above described co rotation caused by strong press fitting (tight fitting) of the peripheral face of the sleeve 7 and the inner peripheral face of the cap nut 3, and the torsion of the aluminum pipe 4 (copper pipe 40). And, function to prevent electric corrosion of the cap nut 3 and the compressed deformation sleeve 7 is shown in some cases. Further, the above-mentioned inner brim portion 41 also shows a function to reduce the frictional resistance between the outer end face of the sleeve 7 and the inner brim portion 3A of the cap nut 3.
Next,
A claw-shaped small protrusion 50 is formed on the sleeve inner peripheral face side on the bottom thin wall portion 13 on one of the two concave peripheral grooves 9 on the outer side of the pipe insertion side.
The small protrusion 50 has an approximately triangular cross-sectional configuration having a staged face 50A directed to the joint main body 1 side on a central portion of the bottom thin wall portion 13 in the axial direction to show increasing function of anti drawing force to increase resistance against drawing. That is to say, the bottom thin wall portion 13 receiving the compressing force F from the cap nut 3 is compressed and deformed, the small protrusion 50 deeply bites into the peripheral face of the aluminum pipe 4 (or the copper pipe 40) with the plastic deformation of U-shape of the bottom thin wall portion 13 to show the increasing function of anti drawing force to increase the anti drawing force of the bottom thin wall portion 13 further.
As shown in
As shown in
In the present invention, the configuration of the sleeve 7 is called “approximately smooth” peripheral face configuration even when convexes and concaves of the small dimension d exist as shown in
Next, in a modification shown in
And, the number of the concave peripheral grooves 9 is most preferably 2 in the embodiments in
To explain additionally, in each of the embodiments in
The above-described compressed deformation sleeve 7 of the present invention has a characteristic of being “short cylinder type”. “Short cylinder type” is defined as 0.5≦L/D≦3.0 when the outer diameter dimension is D and the length dimension is L. Therefore, one of the characteristics of the present invention is a construction in which the inner peripheral face of short cylinder type receives the compressing force F, the bottom thin wall portion 13 is plastically deformed as to protrude to the radial inner direction to bite into the peripheral face 14 of the inserted aluminum pipe 4 or the copper pipe 40 to form a stable U-shape for stopping, and, the small protrusion 50 shows increasing function of anti drawing force to increase resistance against drawing. The sleeve 7 of “short cylinder type” always holds a stable posture from the non-compressed state to the compressed state, and the local (small) bottom thin wall portion 13, keeping stable middle posture of plastic deformation, can conduct final plastic deformation to bite into the pipe as from
And, the concave peripheral groove 9, other than the U-shape having a large R shown in figures, may be a squared U-shape, and the inner portion of the groove may be protruding or V-shape as far as the concave peripheral groove 9 is U-shaped.
Next, in
A flat staged face at right angles with the axis having a staged dimension H (approximately equal to the thickness dimension of the pipe 4 (40)) corresponds to an inner end face 28a of the inner brim portion 28. And, an inclination line of the tapered face 19 of the inclination angle θ is straight (without bent portions) and forming a part of the outer end face of the inner brim portion 28, and an end portion 19C in the inner diameter direction of the inclination line is connected to a flat face portion 28b at right angles with the axis (refer to
As described above, with the addition of the inner brim portion 28 to the sleeve 7, excessive plastic deformation to enlarge the diameter is prevented by reinforcing function with increased thickness of the end portion 18 of the sleeve 7 when the tapered face 19 is strongly (as in
The number of the U-shaped concave peripheral grooves 9 is most preferably 2. With one U-shaped concave peripheral groove 9, the bottom thin wall portion 13 tends to generate slip (deviation) on the aluminum pipe 4 in the plastic deformation, and it may be difficult to bite to the same position in the axis direction of the pipe, and, with three U-shaped concave peripheral grooves 9, unnecessary stress (inner stress) may remain between each of the U-shaped concave peripheral grooves 9. In the present invention, “aluminum” includes aluminum alloy, and “copper” includes copper system alloy.
In the present invention, which is modifiable, the cover member 24 may be disposed in the embodiment of
As described above, with the present invention, strong connecting (piping) work can be swiftly conducted because the cylindrical compressed deformation sleeve 7, stored within the cap nut 3 and having the concave peripheral groove 9 on the peripheral face 8, is provided, the bottom thin wall portion 13 of concave peripheral groove is formed on an inner portion of the concave peripheral groove 9 in the compressed deformation sleeve 7, and, the bottom thin wall portion 13, receiving compressing force F in axial direction by screwing the cap nut 3, is plastically deformed as to protrude to the radial inner direction with reducing the width dimension W of the concave peripheral groove 9 to bite into the peripheral face 14 of the inserted aluminum pipe 4 for stopping the aluminum pipe 4. Further, it is unnecessary to conduct flare work on the end portion of the aluminum pipe 4 difficult to be plastically worked, and working efficiency is high. And, the number of parts is small, the configurations of parts are simple, and the assembly is easy.
And, strong connecting (piping) work can be swiftly conducted because the cylindrical compressed deformation sleeve 7, stored within the cap nut 3 and having the concave peripheral groove 9 on the peripheral face 8, is provided, the bottom thin wall portion 13 of concave peripheral groove is formed on an inner portion of the concave peripheral groove 9 in the compressed deformation sleeve 7, and, the bottom thin wall portion 13, receiving compressing force F in axial direction by screwing the cap nut 3, is plastically deformed as to protrude to the radial inner direction with reducing the width dimension W of the concave peripheral groove 9 to bite into the peripheral face 14 of the inserted copper pipe 40 for stopping the copper pipe 40. Further, it is unnecessary to conduct flare work on the end portion of the copper pipe 40, and working efficiency is high. And, the number of parts is small, the configurations of parts are simple, and the assembly is easy.
And, stable plastic deformation can be conducted on the peripheral face of the pipe 4 (40) because the inner peripheral face 11 of the compressed deformation sleeve 7 is formed as a smooth peripheral face on the area 45 corresponding to the bottom thin wall portion 13 and its near portion.
And, strong connecting (piping) work can be swiftly conducted because in a pipe joint construction (for cooling media, etc.) provided with the joint main body 1 with the male screw and the cap nut 3 screwed to the male screw 2 of the joint main body 1 to connect the aluminum pipe 4, the cylindrical compressed deformation sleeve 7, stored in the inner storing space 10 of the cap nut 3 and having the concave peripheral groove 9 on the peripheral face 8, in which the bottom thin wall portion 13 of concave groove, receiving compressing force F in axial direction from the joint main body 1 and the cap nut 3 when the cap nut 3 and the male screw 2 of the joint main body are screwed, is plastically deformed in the radial inner direction to bite into the peripheral face 14 of the inserted aluminum pipe 4 for stopping the aluminum pipe 4. Further, it is unnecessary to conduct flare work on the end portion of the aluminum pipe 4 difficult to be plastically worked, and working efficiency is high. And, the number of parts is small, the configurations of parts are simple, and the assembly is easy.
And, it is preferable that electric corrosion is not caused to the aluminum pipe 4 because the compressed deformation sleeve 7 is composed of aluminum or copper covered with aluminum.
And, it is not necessary to conduct flare work at all on the end portion of the conventional copper pipe, swift piping work can be conducted, working efficiency can be improved, and a strong construction of completed connection is made because in a pipe joint construction (for cooling media, etc.) provided with the joint main body 1 with the male screw and the cap nut 3 screwed to the male screw 2 of the joint main body 1 to connect the copper pipe 40, the cylindrical compressed deformation sleeve 7, stored in the inner storing space 10 of the cap nut 3 and having the concave peripheral groove 9 on the peripheral face 8, in which the bottom thin wall portion 13 of concave groove, receiving compressing force F in axial direction from the joint main body 1 and the cap nut 3 when the cap nut 3 and the male screw 2 of the joint main body are screwed, is plastically deformed in the radial inner direction to bite into the peripheral face 14 of the inserted copper pipe 40 for stopping the copper pipe 40. Further, the number of parts is small, and the configurations of parts are simple.
And, electric corrosion is not caused to the copper pipe 40 because the compressed deformation sleeve 7 is composed of copper.
And, sealability is good because the sealing layer 12 is preliminarily formed unitedly with the inner peripheral face 11 of the compressed deformation sleeve 7 to make tight seal state in the biting.
And, sealability can be improved and stabilized further because the compressed deformation sleeve 7 has the sealing groove 22 on the inner peripheral face 11 and the sealing material 23 is set into the sealing groove 22. Although rain, etc. tend to stay at the corner portion Z on the outer end face 26 of the cap nut 3, with covering of the insulating resin 21, electric corrosion between different kinds of metal can be prevented from being generated when the pipe is composed of aluminum and the joint main body 1 and the cap nut 3 are composed of metal different from aluminum such as brass.
The inner peripheral face 3B of the cap nut 3 and the peripheral face of the compressed deformation sleeve 7 lightly rotate, the problem of torsion of the aluminum pipe 4 or the copper pipe 40 is consequently solved, and the pipe connection work is certainly made easy because the cylindrical cover member 24 for promotion of relative rotational slide is disposed between the inner peripheral face 3B of the cap nut 3 and the peripheral face of the compressed deformation sleeve 7.
And, strong connecting (piping) work can be swiftly conducted because the cylindrical compressed deformation sleeve 7, stored within the cap nut 3 and having the concave peripheral groove 9 on the peripheral face 8, is provided, the bottom thin wall portion 13 of concave peripheral groove is formed on an inner portion of the concave peripheral groove 9 in the compressed deformation sleeve 7 in the non-compressed state, and the small protrusion 50 is formed on the sleeve inner peripheral face side of the bottom thin wall portion 13, the bottom thin wall portion 13, receiving compressing force F in axial direction by screwing the cap nut 3, is plastically deformed as to protrude to the radial inner direction with reducing the width dimension W of the concave peripheral groove 9 to bite into the peripheral face 14 of the inserted aluminum pipe 4 for stopping the aluminum pipe 4, and, the small protrusion 50 shows increasing function of anti drawing force to increase resistance against drawing. Further, it is unnecessary to conduct flare work on the end portion of the aluminum pipe 4, and working efficiency is high. And, the number of parts is small, the configurations of parts are simple, and the assembly is easy. Especially, the anti drawing force is remarkably strong for the co-working of the bottom thin wall portion 13 and the small protrusion 50.
And, it is not necessary to conduct flare work at all on the end portion of the conventional copper pipe, swift piping work can be conducted, working efficiency can be improved, and a strong construction of completed connection is made because the cylindrical compressed deformation sleeve 7, stored within the cap nut 3 and having the concave peripheral groove 9 on the peripheral face 8, is provided, the bottom thin wall portion 13 of concave peripheral groove is formed on an inner portion of the concave peripheral groove 9 in the compressed deformation sleeve 7 in the non-compressed state, and the small protrusion 50 is formed on the sleeve inner peripheral face side of the bottom thin wall portion 13, the bottom thin wall portion 13, receiving compressing force F in axial direction by screwing the cap nut 3, is plastically deformed as to protrude to the radial inner direction with reducing the width dimension W of the concave peripheral groove 9 to bite into the peripheral face 14 of the inserted copper pipe 40 for stopping the copper pipe 40, and, the small protrusion 50 shows increasing function of anti drawing force to increase resistance against drawing. Further, the number of parts is small, and the configurations of parts are simple. Especially, the anti drawing force is remarkably strong for the co-working of the bottom thin wall portion 13 and the small protrusion 50.
And, the rotation of the pipe 4 or 40 is prevented simultaneously with the plastic deformation of the sleeve 7 receiving the compressing force F in the axial direction, the sealability is prevented from decreasing, and excellent sealing function is shown for a long period of time because the small protrusion 50 is formed with plural notched portions 44 as to be divided along an arc, and the small protrusion 50 is constructed as to show preventing function of pipe rotation in the state biting into the peripheral face 14.
Number | Date | Country | Kind |
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2012-205647 | Sep 2012 | JP | national |
2012-245025 | Nov 2012 | JP | national |
2012-262696 | Nov 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/063279 | 5/13/2013 | WO | 00 |