This application relates generally to pipe joints and, more specifically, to a pipe joint for plastic pipes.
Pipe joints used in plastic pipes (e.g., smooth-walled plastic pipe, ribbed plastic pipe, corrugated plastic pipe or steel reinforced plastic pipe) commonly utilize a bell and spigot configuration. U.S. Pat. No. 8,109,540, owned by the assignee of the present application, is exemplary of one such pipe joint.
Improvements in manufacturability, ease of in-field installation and/or performance are still sought.
In one aspect, a pipe joint includes a first pipe and a second pipe. The first pope has a first annular flange at one end, the first annular flange including a first end face. The second pipe has a second annular flange at one end, the second annular flange including a second end face. The first annular flange is mated to the second annular flange, with the first end face and the second end face facing each other and pressing at least one seal member therebetween. A plurality of retention members are disposed around a perimeter of the mated first and second annular flanges to hold the pipe joint together.
In another aspect, a plastic pipe is configured to produce a desirable pipe joint when mated with another pipe. The plastic pipe includes a tubular plastic member, and an annular flange at one end of the tubular plastic member. The annular flange includes an end face with a radially inner face portion, and a radially outer face portion that is axially offset from the radially inner face portion. The radially inner face portion lies in a first plane that is perpendicular to an elongated axis of the tubular member, and the radially outer face portion lies in a second plane that is perpendicular to the elongated axis. The end face includes an angled face portion that joins the radially inner face portion and the radially outer face portion. One or more seals may be connected to the end face.
In another aspect a plastic pipe is configured to produce a desirable pipe joint when mated to another pipe. The plastic pipe includes a tubular plastic member with a first annular flange at a first end of the tubular plastic member and defining a first end face. A second annular flange is positioned at a second end of the tubular plastic member and defines a second end face with a circumscribing projection with a T-shaped profile.
In a further aspect, a method of joining plastic pipe ends involves the steps of: utilizing a first plastic pipe having a first annular flange at one end, the first annular flange including a first end face; utilizing a second plastic pipe having a second annular flange at one end, the second annular flange including a second end face, the second end face configured for mating with the first end face; moving first end face and the second end face axially into mating relationship with each other; applying a plurality of axial retention members around a perimeter of the mated first and second annular flanges to hold the pipe joint together.
The details of one or more embodiments are set forth in the accompanying drawings and the description below. Other features, objects, and advantages will be apparent from the description and drawings, and from the claims.
Referring to
Annular flange 100 includes a pair of radially spaced apart inner and outer slots 108, 110 into which mount lips of radially inner and outer seals 112, 114 can be inserted to hold the seals in place. Notably, annular flange 100 is formed with axially offset radially inner and outer end face portions 116 and 118, which results in an axial offset of the position of the seals 112, 114. Annular flange 102 includes axially offset radially inner and outer end face portions 120 and 122 shaped to mate with portions 116 and 120 of flange 100.
To complete a joint in the field, the two pipe ends are moved axially together per arrows 124, 126 in
More specifically, the illustrated embodiment provides a pipe joint with the following configuration. A first pipe 10 has annular flange 100 at one end, the annular flange 100 including an end face 12. A second pipe 14 has annular flange 102 at one end, the annular flange 102 including an end face 16. The annular flange 100 is mated to the annular flange 102, in the illustrated case with the end face 12 abutting against the end face 16, to press at least one seal member (in this case two seal members 112 and 114) therebetween. A plurality of snap-fit compression clips 130 are disposed around a perimeter of the mated annular flanges 100 and 102 to hold the pipe joint together.
As shown, end face 12 includes a radially inner face portion 116, and a radially outer face portion 118 that is axially offset from radially inner face portion 116. Radially outer face portion 118 is located further toward a distal end of the pipe 10, and in this case actually forms the most distal portion of the pipe 10. End face 16 includes a radially inner face portion 120, and a radially outer face portion 122 that is axially offset from the radially inner face portion 120. Radially inner face portion 120 is located further toward a distal end of the pipe 14, and in this case forms the most distal portion of the pipe 14. Seal member 112 is compressed between the radially inner face portion 116 and the radially inner face portion 120, and seal member 114 is compressed between the radially outer face portion 118 and the radially outer face portion 122. The arrangement is such that the seal member 112 and the seal member 114 are axially offset from each other.
Radially inner face portion 116 lies in a plane 140 that is perpendicular to an elongated axis of the pipe 10, and radially outer face portion lies in a plane 142 that is perpendicular to the elongated axis of pipe 10. An angled face portion 144 joins the radially inner and outer face portions. Radially inner face portion 120 lies in a plane 146 that is perpendicular to an elongated axis of the pipe 14, and radially outer face portion 122 lies in a plane 148 that is perpendicular to the elongated axis of pipe 14. An angled face portion 150 joins the radially inner and outer face portions 120 and 122. When the annular flanges are mated to form the pipe joint, planes 140 and 148 become substantially coplanar, and planes 142 and 148 become substantially coplanar.
Annular flange 100 includes a radially outward projecting body 152, and annular flange 102 includes a second radially outward projecting body 154. One side 156 of each snap-fit compression clip snaps onto the radially outward projecting body 152 and the other side 158 of each snap-fit compression clip snaps onto the radially outward projecting body 154. In the illustrated embodiment, one edge of the radially outward projecting body 152 defines an annular groove 160 facing axially away from the end face 12, and one edge of the radially outward projecting body 154 defines an annular groove 162 facing axially away from the end face 16. Side 156 of each snap-fit compression clip 130 includes a finger portion 164 that snaps into the annular groove 160 and side 158 of each snap-fit compression clip 130 includes a finger portion 166 that snaps into the annular groove 162.
While the annular flanges may be formed of plastic (e.g., HDPE or other plastic), each snap-fit compression clip may formed by a contoured metal plate (e.g., stainless steel or aluminum, either of which may be coated to resist corrosion), which provides the desired strength and resilience to hold the joint together while providing good axial compression of the flanges. Other material options for the clips include reinforced plastic or composite materials. In one example, each snap-fit compression clip 130 is of elongate arcuate shape that extends through no more than sixty degrees (e.g., between 35 degrees and 55 degrees), but variations are possible.
As shown in
Reference is now made to the embodiment of
Annular flange 200 has an end face 12′ that defines a tapered mating zone 300. End face 12′ is tapered radially inwardly when moving from the end of the flange toward the body of pipe 10. Annular flange 202 includes an end face 16′ that is tapered to be received within the tapered mating zone 300. End face 16′ is tapered radially outwardly when moving from the end of the flange toward the body of pipe 14. The tapered arrangement aids in in-field fit-up. However, as reflected in the embodiment of
Referring again to
Notably, the seal member 212 includes a substantially planar annular portion 214 having opposed sealing faces 216 and 218. Sealing face 216 engages the end face 12′ and sealing face 218 engage end face 16′ for joint sealing purposes. The seal member 212 includes a radially inner edge portion 220 with a finger engaged with a radially inner groove 222 of the end face 16′, and a radially outer edge portion 224 with a finger engaged with a radially outer groove 226 of the end face 16′ to releasably hold the seal member to the end face 16′.
To complete a joint in the field, the two pipe ends are moved axially together into the position reflected by
Annular flange 200 includes a radially outward projecting body 252, and annular flange 202 includes a radially outward projecting body 254. One side 256 of each snap-fit compression clip or cover snaps onto the radially outward projecting body 252 and the other side 258 of each snap-fit compression clip snaps onto the radially outward projecting body 254. In the illustrated embodiment, one edge of the radially outward projecting body 252 defines an annular groove 260 facing axially away from the end face 12′, and one edge of the radially outward projecting body 254 defines an annular groove 262 facing axially away from the end face 16′. Side 256 of each snap-fit compression clip 230 includes a finger portion 264 that snaps into the annular groove 260 and side 258 of each snap-fit compression clip 230 includes a finger portion 266 that snaps into the annular groove 262. Preferably the snap-fit clip has sufficient rigidity that it is effectively permanently attached once hammered in place (e.g., cannot be removed by hand), though variations are possible. The clips aid in maintaining the integrity of the seal and alignment of the joined pipes.
While the annular flanges may be formed of plastic (e.g., HDPE or other plastic), each snap-fit compression clip 230 may formed by a contoured metal plate (e.g., stainless steel or aluminum, either of which may be coated to resist corrosion), which provides the desired strength and resilience to hold the joint together while providing good axial compression of the flanges. Other material options for the clips include reinforced plastic or composite materials. In one example, each snap-fit compression clip 230 is of elongate arcuate shape that extends through no more than sixty degrees (e.g., between 35 degrees and 55 degrees), but variations are possible.
In some embodiments, end face 12′ may include a port 270 opening to a void space 272 adjacent the seal member 212 to enable pressurization of the void space 272 for seal testing. The void spaced is formed by a recessed groove 272′ on the end face 12′, and is thus annular in nature, and the port includes a passage that extends to an interior surface of the flange 200 (e.g., at location 274). A continuous seal is created with the gasket or seal member 212 on both sides of the void space 272. The port provides access to the void space to an operator working inside the pipe after the joint is assembled. Access to the void space allows an operator/installer to inject compressed air or other medium into the void space for the purposes of assuring the adequacy of the seal between the two parts. Also, a chemical sealant could be injected to fill the void space between the parts to help establish or enhance the seal between the two pipes.
Referring to the embodiment of
Referring now to
Notably, in this embodiment the flanges 510 and 512 are of a like configuration. Each flange 510 and 512 includes a respective radially outward projecting body 518 and 520, and one side 532 of each snap-fit compression clip 530 snaps onto the radially outward projecting body 518 and the other side 534 of each snap-fit compression clip 530 snaps onto the radially outward projecting body 520. Edge 522 of the radially outward projecting body 518 defines an annular groove 524 facing axially away from the end face 514, and edge 526 of the radially outward projecting body 520 defines an annular groove 528 facing axially away from the end face 516. Side 532 of each snap-fit compression clip includes a finger portion 536 that snaps into the annular groove 524 and side 534 of each snap-fit compression clip includes a finger portion 538 that snaps into the annular groove 528.
Each flange end face 514 and 516 includes a circumscribing projection 540 and 542 with a T-shaped profile. The seal member 500 is formed with C-shaped profile that can mount to the T-shaped profile of either circumscribing projection. In the illustrated embodiment seal member 500 mounts to projection 542 and projection 540 does not include a mounted seal member. However, in other embodiments both projections 540 and 542 could include respective seal members.
The seal member 500 may be flexible and manually removable from the circumscribing projection 542. The seal member 500 includes a substantially planar annular portion 550 having opposed sealing faces 552 and 554, where sealing face 552 engages end face 514 and sealing face 554 engages end face 516. The seal member 500 includes a radially inner edge portion 556 engaged with a groove 560 of the end face 516 (formed by the radially inner portion of the T-shaped profile) and a radially outer edge portion 558 engaged with a groove 562 of the end face (formed by the radially outer portion of the T-shaped profile) to releasably hold the seal member 500 onto the end face 516.
Each end face 514 and 516 may include a respective port 570 and 572 opening to a void space 574 and 576 adjacent the seal member 530 to enable pressurization of the void space for seal testing. Here, the end faces 514 and 516 each include axial recesses along the head portion of each T-shaped profiled to help form the void spaces, each void space is generally annular and the ports 570 and 572 include respective passages that extend to an interior surface of the respective flange. The illustrated seal member 500 includes radially spaced apart compression portions 580 and 582 that may each align with respective internal passages 584 and 586 formed within the seal member, where the passages increase the flexibility of the compression portions 580 and 582 to permit more compression when the joint is tightly assembled.
The flanges, seal members and compression clips of the joint assembly of
Referring to
Each flange 610 and 612 includes a respective radially outward projecting body 618 and 620, and one side 632 of each snap-fit compression clip 630 snaps onto the radially outward projecting body 618 and the other side 634 of each snap-fit compression clip 630 snaps onto the radially outward projecting body 620. Edge 622 of the radially outward projecting body 618 defines an annular groove 624 facing axially away from the end face 614, and edge 626 of the radially outward projecting body 620 defines an annular groove 628 facing axially away from the end face 616. Side 632 of each snap-fit compression clip includes a finger portion 636 that snaps into the annular groove 624 and side 634 of each snap-fit compression clip includes a finger portion 638 that snaps into the annular groove 628. Each flange end face includes a circumscribing projection with a T-shaped profile as described above, and the seal member 600 is similar to seal member 500 described above in terms of configuration and engagement with the T-shaped profile.
The compression clips of the joint assembly of
Although the above embodiments contemplate the use of axial retention members in the form of compression clips with no movable parts (e.g., clips that snap onto the pipe joint to hold the pipe joint together), it is recognized that in other variations axial retention members in the form clamp assemblies with moving parts could be utilized. In this regard, reference is made to
In the assembled clamp of
As seen in
Utilizing flanges of the above-described joint embodiments provides a method of joining plastic pipe ends in the field. The method involves: utilizing a first plastic pipe having a first annular flange at one end, the first annular flange including a first end face; utilizing a second plastic pipe having a second annular flange at one end, the second annular flange including a second end face, the second end face configured for mating with the first end face; moving first end face and the second end face axially into mating relationship with each other; applying (e.g., by aligning and pressing radially inward or by positioning and adjusting) a plurality of axial retention members (e.g., snap-fit compression clips or clamp assemblies) around a perimeter of the mated first and second annular flanges to hold the pipe joint together. In certain embodiments (e.g.,
It is to be clearly understood that the above description is intended by way of illustration and example only, is not intended to be taken by way of limitation, and that other changes and modifications are possible. For example, while the illustrated pipes are shown with one end having an annular flange, it is recognized that both pipe ends will typically include an annular flange, with one end having a flange of type 100, 200, 300, 400, 500 and the other end having a mating flange of the type 102, 202, 302, 402, 502, though the flanges can be the same configuration as in the case of flange 500 and 502.
Moreover, while the joint components, primarily the flanges, are generally shown as solid in cross-section, it is recognized that in some embodiments internal void areas could be provided to decrease weight and material usage. Such void spaces may be particularly implemented where molding techniques are utilized to form the flanges, with the void spaces arranged and configured to facilitate mold fill, cooling of the molded component and/or removal of the molded component from the mold. In this regard, reference is made to
Number | Date | Country | |
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62204623 | Aug 2015 | US |