Patent Application
20100008715
1. Field of the Invention
The present invention relates mainly to the technical field of internal pipe joints suitable for connection (or linking) when pipes used under light-load conditions, or to be more concrete, plastic coated steel pipes having an external diameter ranging from about 28 mm to about 45 mm, which are produced by coating the outer surfaces of thin steel pipes with synthetic resin in a thin layer, are assembled into a planar or three-dimensional pipe structure, and more specifically, relates to pipe joints that have high strength in pipe connection and is excellent in design for having a simple appearance design in the position connecting the pipes.
2. Description of the Related Art
As a joint for connecting pipes which assembles the pipes used under light-load conditions into a planar or three-dimensional pipe structure, an external joint in which a pipe is fitted to the socket of the joint has been conventionally known, for example, as disclosed in Japanese Design Registration No. 8811251 (hereinafter referred to as Patent Document 1). In this external joint, as seen in an enlarged sectional view in Patent Document 1, taken along line A-A′, the socket of the joint has a diameter larger than the external diameter of a pipe, and a long length of the socket is exposed. Steps produced by the different diameters of the socket and the pipes make the socket (joint) conspicuous, so that the appearance design of the pipe connection part is ungainly. Furthermore, due to a simple structure in which the pipes are merely fitted to the socket of the joint, it is difficult to physically and reliably increase the strength of connecting the pipes even if adhesive is used to tightly fit the pipes to the joint. Besides that, a stepped area between the joint and each pipe is liable to gather dust and is difficult to clean by cleansing. This causes the problem that the above-mentioned joint is not suitable for use in a pipe structure that is used in a situation, such as food industry, where sanitary regulations are strict.
As disclosed in Japanese Unexamined Utility Model Publication No. 5-36114, in the case of an internal joint that is fitted to the internal bores of pipes, the joint in the pipe connection part is unnoticeable, which achieves a neat appearance design of the pipe connection part. However, due to a simple structure in which the pipes are merely fitted to the outer circumferences of the inset portions of the split joint, it is difficult to physically and reliably increase the strength of connecting the pipes even with adhesive.
A pipe connector disclosed in Japanese Patent No. 2894404 is also one type of internal joints to be fitted to the internal bores of pipes. This pipe connector has a structure in which a chevron washer to be pressed against and firmly fixed to the inner surface of a pipe is operated by using a bolt and a nut. It is therefore surmised that the strength of connecting pipes can be physically and surely increased. On the other hand, the joint body must have through holes for a bolt-rotating tool to tighten bolts. These noticeable through holes spoil the design of the joint, that is, the appearance design of the pipe connection part, and they are prone to gather dust. In addition, even a firmly fastened bolt cannot dispel the concern that it may come loose and fall out in a long in-service period.
As seen in Japanese Patent No. 2894404, there have conventionally been various types of joints that physically and surely increase the strength of connecting pipes by using bolts or the like. These joints, however, raise the concern that the bolts may come loose and fall out in a long in-service period. For example, a joint cannot be used in food industry as long as there is the concern that a bolt may fall out and get mixed into the food as foreign material. Therefore, there has been a demand for modification and improvement that dispel this concern.
It is an object of the present invention to provide an internal joint having an excellent appearance design in a position connecting pipes. The pipe connection joint can be physically and surely increased in pipe-connecting strength to the necessary extent. Furthermore, in spite of using a bolt for pipe connection, there is no such concern that the bolt may come loose and fall out in a long in-service period, so that the joint is suitable for use even in food industry. At the same time, the pipes can be easily disconnected, which makes the joint excellent in recycling efficiency.
In order to solve the above-mentioned concern, a first aspect of the invention provides a pipe joint including a joint body 11 in which one or more connecting inset portions 12 extending from the joint body 11 and each inserted in an internal bore 1a of a corresponding pipe to be connected 1 are each formed to have a hollow structure, a plurality of long slit-like splits 13 are formed in each of the connecting inset portions 12 in a circumferential direction to axially extend from an end of the corresponding connecting inset portion 12, and the connecting inset portion 12 is further provided in a hollow interior thereof with a tapered portion 14 with an internal diameter decreasing from the end thereof toward the joint body 11; a tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12; and a stop bolt 3 having a conical portion 3a in an end portion thereof, wherein the tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12 has a rear part in which a tapered portion for diameter expansion 20 is formed, which has a diameter smaller than an external diameter of the connecting inset portion 12 and is brought into internal contact with the tapered portion 14 formed in the hollow interior of the connecting inset portion 12, and the tapered sleeve 2 further has a front part in which a hole 21 to be inserted with the conical portion 3a of the stop bolt 3 is formed orthogonally to an axis of the tapered sleeve 2; wherein a screw hole 15 is formed in the joint body 11 orthogonally to an axis of the joint body 11, screw hole 15 being located in a position reached by the hole 21 of the tapered sleeve 2 that has been inserted in the hollow interior of the connecting inset portion 12 up to a given position but so as to be slightly misaligned in a direction of inserting the tapered sleeve 2; and wherein the tapered sleeve 2 is inserted in the hollow interior of the connecting inset portion 12 up to the given position; the connecting inset portion 12 is inserted in the internal bore 1a of the pipe to be connected 1; and the stop bolt 3 is put into the screw hole 15 of the joint body 11 to make the conical portion 3a of the stop bolt 3 enter the hole 21 of the tapered sleeve 2, with the result that the tapered sleeve 2 is pulled by an amount of the misalignment to increase the connecting inset portion 12 in diameter by wedge effect of the tapered portion for diameter expansion 20, and the pipe 1 is then crimped and fixed from the inside to be connected.
A second aspect of the invention provides the pipe joint 10 according to the first aspect, wherein the screw hole 15 formed in the joint body 11 is a non-through hole leading to the hole 21 of the tapered sleeve 2; the hole 21 of the tapered sleeve 2 is a tapered hole that follows the shape of the conical portion 3a of the stop bolt 3; and the stop bolt 3 has such length as to sink deep into an outer circumferential surface of the joint body 11 when the conical portion 3a is inserted into the tapered hole 21 of the tapered sleeve 2 to pull the tapered sleeve 2 by the amount of the misalignment.
A third aspect of the invention provides a pipe joint including a joint body 11 in which one or more connecting inset portions 12 extending from the joint body 11 and each inserted in an internal bore of a corresponding pipe to be connected 1 are each formed to have a hollow structure, a plurality of long slit-like splits are formed in each of the connecting inset portions 12 in a circumferential direction to axially extend from an end of the corresponding connecting inset portion 12, and the connecting inset portions 12 is further provided in a hollow interior thereof with a tapered portion 14 having an internal diameter that is gradually reduced from the end thereof toward the joint body; a tapered sleeve 2 to be inserted in the hollow interior of the corresponding connecting inset portion 12; and a stop bolt 3 having a conical portion 3a in an end portion thereof, wherein the tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12 has a rear part in which a tapered portion for diameter expansion 20 is formed, which has a diameter smaller than an external diameter of the connecting inset portion 12 and is brought into internal contact with the tapered portion 14 formed in the hollow interior of the connecting inset portion 12, and the tapered sleeve 2 further has a front part in which a hole 21 to be inserted with the conical portion 3a of the stop bolt 3 is formed orthogonally to an axis of the tapered sleeve 2; wherein a screw hole 16 is formed in the connecting inset portion orthogonally to an axis of the connecting inset portion 12, the screw hole 16 being located in a position reached by the hole 21 of the tapered sleeve 2 that has been inserted in the hollow interior of the connecting inset portion up to a given position but so as to be slightly misaligned in a direction of inserting the tapered sleeve 2; and wherein the tapered sleeve 2 is inserted in the hollow interior of the connecting inset portion 12 up to the given position; the stop bolt 3 is put into the screw hole 16 of the connecting inset portion 12 until sinking into an outer circumferential surface of the connecting inset portion; the connecting inset portion 12 is inserted into the internal bore of the pipe to be connected 1 so that a through hole 1b that has previously been formed in the pipe 1 is aligned with the screw hole 16 of the connecting inset portion 12; the stop bolt 3 inserted in the connecting inset portion 12 is tightened with a tool inserted from the through hole 1b of the pipe 1 to make the conical portion 3a enter the hole 21 of the tapered sleeve 2, with the result that the tapered sleeve 2 is pulled by an amount of the misalignment to increase the connecting inset portion 12 in diameter by wedge effect of the tapered portion for diameter expansion 20, and the pipe 1 is then crimped and fixed from the inside to be connected.
A fourth aspect of the invention provides the pipe joint according to the third aspect, wherein the through hole 1b that has previously been formed in the pipe 1 has a minimum diameter to allow the tool to be inserted and turn the stop bolt 3 that has been put into the screw hole 16 of the connecting inset portion 12; wherein the stop bolt 3 has an entire length including the conical portion 3a, which is equal to or slightly more than an entire length of the screw hole 16 of the connecting inset portion 12; and wherein the hole 21 formed in the front part of the tapered sleeve 2 is a tapered hole that follows the shape of the conical portion 3a of the stop bolt 3.
A fifth aspect of the invention provides a pipe joint including a joint body 11 in which one or more connecting inset portions 12 extending from the joint body 11 and each inserted in an internal bore of a corresponding pipe to be connected 1 are each formed to have a hollow structure, a plurality of long slit-like splits are formed in each of the connecting inset portions 12 in a circumferential direction to axially extend from an end of the corresponding connecting inset portion 12, and the connecting inset portion 12 is further provided in a hollow interior thereof with a tapered portion 14 having an internal diameter decreasing from the end thereof toward the joint body 11; a tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12; and a stop bolt 3 having a conical portion 3a in an end portion thereof, wherein the tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12 has a rear part in which a tapered portion for diameter expansion 20 is formed, which has a diameter smaller than an external diameter of the connecting inset portion 12 and is brought into internal contact with the tapered portion 14 formed in the hollow interior of the connecting inset portion 12, and the tapered sleeve 2 further has a front part in which a screw hole 22 formed through the tapered sleeve 2 so as to extend orthogonally to an axis of the tapered sleeve 2; wherein a through hole 18 is formed in the joint body 11 orthogonally to an axis of the joint body 11, the through hole 18 being located in a position reached by the screw hole 22 of the tapered sleeve 2 that has been inserted in the hollow interior of the connecting inset portion 12 up to a given position but so as to be slightly misaligned in a direction of inserting the tapered sleeve 2, and wherein the stop bolt 3 is previously put into the screw hole 22 of the tapered sleeve 2 until sinking into an outer circumferential surface of the tapered sleeve 2; the tapered sleeve 2 is inserted into the hollow interior of the connecting inset portion 12 up to the given position; the connecting inset portion 12 is inserted into the internal bore of the pipe to be connected 1; and the stop bolt 3 of the tapered sleeve 2 is tightened with a tool inserted from the through hole 18 of the joint body 11 to make the conical portion 3a enter the hole 18a of the joint body 11, with the result that the tapered sleeve 2 is pulled by an amount of the misalignment to increase the connecting inset portion 12 in diameter by wedge effect of the tapered portion for diameter expansions 20, and the pipe 1 is then crimped and fixed from the inside to be connected.
A sixth aspect of the invention provides the pipe joint according to the fifth aspect, wherein the through hole 18 of the joint body 11 is formed as a hole 18 extending from an open end thereof and leading to the screw hole of the tapered sleeve, and a hole 1a extending from the above hole has a bottom and is formed as a tapered hole that follows the shape of the conical portion 3a of the stop bolt 3; and wherein the stop bolt 3 has an entire length including the conical portion 3a, which is equal to or less than an entire length of the screw hole 22 of the tapered sleeve 2.
A seventh aspect of the invention provides a pipe joint including a joint body 11 in which one or more connecting inset portions 12 extending from the joint body 11 and each inserted in an internal bore of a corresponding pipe to be connected 1 are each formed to have a hollow structure, a plurality of long slit-like splits are formed in each of the connecting inset portions 12 in a circumferential direction to axially extend from an end of the corresponding connecting inset portion 12, and the connecting inset portion 12 is further provided in a hollow interior thereof with a tapered portion 14 having an internal diameter decreasing from the end thereof toward the joint body 11; a tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12; and a stop bolt 3 having a conical portion 3a in an end portion thereof; wherein the tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12 has a rear part in which a tapered portion for diameter expansion 20 is formed, which has a diameter smaller than an external diameter of the connecting inset portion 12 and is brought into internal contact with the tapered portion 14 formed in the hollow interior of the connecting inset portion 12, and the tapered sleeve 2 further has a front part in which a screw hole 22 is formed through the tapered sleeve 2 so as to extend orthogonally to an axis of the tapered sleeve 2; wherein a through hole 19 is formed in the connecting inset portion orthogonally to an axis of the connecting inset portion 12, the through hole 19 being located in a position reached by the screw hole 22 of the tapered sleeve 2 that has been inserted in the hollow interior of the connecting inset portion 12 up to a given position but so as to be slightly misaligned in a direction of inserting the tapered sleeve 2; and wherein the stop bolt 3 is previously put in the screw hole 22 of the tapered sleeve 2 until sinking into an outer circumferential surface of the tapered sleeve 2; the tapered sleeve 2 is inserted in the hollow interior of the connecting inset portion 12 up to the given position; the connecting inset portion 12 is inserted in the internal bore of the pipe to be connected 1 so that a through hole 1b that has previously been formed in the pipe 1 is aligned with the through hole 19 of the connecting inset portion 12; and the stop bolt 3 inserted in the tapered sleeve 2 is tightened with a tool inserted from the through holes 1b and 19 to make the conical portion 3a enter a hole 19a of the connecting inset portion 12, with the result that the tapered sleeve is pulled by an amount of the misalignment to increase the connecting inset portion 12 in diameter by wedge effect of the tapered portion for diameter expansion, and the pipe 1 is then crimped and fixed from the inside to be connected.
An eighth aspect of the invention provides the pipe joint according to the seventh aspect, wherein the through hole 19 of the connecting inset portion 12 is formed as a hole extending from an open end thereof and leading to the screw hole 22 of the tapered sleeve 2, and a hole 19a extending from the above hole has a bottom and is formed as a tapered hole that follows the shape of the conical portion 3a of the stop bolt 3; wherein the through hole 1b that has previously been formed in the pipe 1 has a minimum diameter to allow the tool to be inserted and turn the stop bolt 3 that has been put into the screw hole 22 of the tapered sleeve 2; and wherein the stop bolt 3 has an entire length including the conical portion 3a, which is equal to or less than an entire length of the screw hole 22 of the tapered sleeve 2.
A ninth aspect of the invention provides a pipe joint including a joint body 11 in which one or more connecting inset portions 12′ extending from the joint body 11 and each inserted in an internal bore of a corresponding pipe to be connected 1 are each formed to have a hollow structure, and an outer circumferential surface of the joint body 11 has a tapered shape; a pin sleeve 2′ to be inserted in the hollow interior of the corresponding connecting inset portion 12′, a split sleeve 40 including one axial split 41, having an inner circumferential surface in a tapered shape identical to the tapered shape of an outer circumferential surface of the connecting inset portion 12′ and an outer circumferential surface that has a substantially uniform external diameter in internal contact with the internal bore of the pipe 1; and a stop bolt 3 having a conical portion 3a in an end portion thereof; wherein the pin sleeve 2′ to be inserted in the hollow interior of the connecting inset portion 12′ has a rear part in which a flange-shaped head 23 is formed, and further has a front part in which a hole 21 inserted with the conical portion 3a of the stop bolt is formed orthogonally to an axis of the pin sleeve, wherein a screw hole 15 is formed in the joint body 11 orthogonally to an axis of the joint body 11, the screw hole 15 being located in a position reached by the hole 21 of the pin sleeve 2′ that has been inserted in the hollow interior of the connecting inset portion 12′ up to a given position but so as to be slightly misaligned in a direction of inserting the pin sleeve 2′; and wherein the split sleeve 40 is fitted to the outer circumferential surface of the connecting inset portion 12′ so that the tapered shape of the split sleeve 40 and that of the connecting inset portion 12′ coincide with each other; the pin sleeve 2′ is inserted into the hollow interior of the connecting inset portion up to the given position; the connecting inset portion 12′ is inserted in the internal bore of the pipe to be connected 1; the stop bolt 3 is put into the screw hole 15 of the joint body 11 to make the conical portion 3a of the stop bolt 3 enter the hole 21 of the pin sleeve 2′, with the result that the pin sleeve 2′ is pulled by an amount of the misalignment; the split sleeve 40 is further moved in the same direction to increase the split sleeve 40 in diameter by inclination of the tapered portion, and the pipe 1 is then crimped and fixed from the inside to be connected.
A tenth aspect of the invention provides the pipe joint according to the ninth aspect, wherein the screw hole 15 of the joint body 11 is formed as a non-through hole leading to the hole of the pin sleeve 2′; wherein the hole 21 formed in the front part of the pin sleeve 2′ is a tapered hole that follows the shape of the conical portion 3a of the stop bolt 3; wherein the stop bolt 3 has such length as to sink deep into an outer circumferential surface of the joint body 11 when the conical portion 3a is inserted into the tapered hole 21 of the tapered sleeve 2 to pull the pin sleeve 2′ by the amount of the misalignment; and wherein the tapered shape of the inner circumferential surface of the split sleeve 40 is of such size that a rear end of the split sleeve 40 protrudes from an end of the connecting inset portion 12′ in a position where the split sleeve 40 is fitted onto the outer circumferential surface of the connecting inset portion 12′ so that the tapered shape of the split sleeve 40 and that of the connecting inset portion 12′ coincide with each other, and is of such length that the split sleeve 40 is out of contact with a base of the connecting inset portion 12′ when pulled by the pin sleeve by an amount of the misalignment.
An eleventh aspect of the invention provides a pipe joint including a joint body 11 in which one or more connecting inset portions 12′ extending from the joint body 11 and each inserted in an internal bore of a corresponding pipe to be connected 1 are each formed to have a hollow structure, and an outer circumferential surface of the joint body 11 has a tapered shape; a pin sleeve 2′ to be inserted in the hollow interior of the connecting inset portion 12′; a split sleeve 40 with one axial split 41, which has an inner circumferential portion in a tapered shape identical to the tapered shape of the outer circumferential surface of the connecting inset portion 12′ and an outer circumferential surface with a substantially uniform external diameter that is in internal contact with the internal bore of the pipe 1; and a stop bolt 3 having a conical portion 3a in an end portion thereof; wherein the pin sleeve 2′ to be inserted in the hollow interior of the connecting inset portion 12′ has a rear end in which a flange-shaped head is formed and a front part in which a hole 21 inserted with the conical portion 3a of the stop bolt 3 is formed orthogonally to an axis of the pin sleeve 2′; wherein a screw hole 16 is formed in the connecting inset portions 12′ orthogonally to an axis of the corresponding connecting inset portion 12′, the screw hole 16 being located in a position reached by the hole 21 of the pin sleeve 2′ that has been inserted in the hollow interior of the connecting inset portion 12′ up to a given position but so as to be slightly misaligned in a direction of inserting the pin sleeve 2′; and wherein the split sleeve 40 is fitted to the outer circumferential surface of the connecting inset portion 12′ so that the tapered shape of the split sleeve 40 and that of the connecting inset portion 12′ coincide with each other; the pin sleeve 2′ is inserted into the hollow interior of the connecting inset portion up to the given position; the stop bolt 3 is put into the screw hole 16 of the connecting inset portion 12′ until a rear end of the stop bolt 3 sinks to a position where the pipe 1 can be inserted; the connecting inset portion 12′ is then inserted into the internal bore of the pipe to be connected 1 so that a through hole 1b that has previously been formed in the pipe 1 is aligned with the screw hole 16 of the connecting inset portion 12′; the stop bolt 3 inserted in the connecting inset portion 12′ is tightened with a tool inserted from the through hole 1b of the pipe 1 to make the conical portion 3a enter the hole 21 of the pin sleeve 2′, with the result that the pin sleeve 2′ is pulled by an amount of the misalignment; the split sleeve 40 is further moved in the same direction to increase the split sleeve 40 in diameter by inclination of the tapered portion, and the pipe 1 is then crimped and fixed from the inside to be connected.
A twelfth aspect of the invention provides the pipe joint according to the eleventh aspect, wherein the through hole 1b that has previously formed in the pipe 1 has a minimum diameter to allow the tool to be inserted and turn the stop bolt 3 that has been put into the screw hole 16 of the connecting inset portion 12′; wherein the stop bolt 3 has an entire length including the conical portion 3a, which is equal to or slightly more than an entire length of the screw hole 16 of the connecting inset portion 12′; wherein the hole 21 formed in the front part of the pin sleeve 2′ is a tapered hole that follows the shape of the conical portion 3a of the stop bolt 3; and wherein the screw hole 16 of the connecting inset portion 12′ is located close to a base of the connecting inset portion 12′.
A thirteenth aspect of the invention provides the pipe joint according to any one of the aspects 1 to 12, wherein the joint body 11 has an outline of the same shape and size as the pipe 1.
Since the joint according to the invention is an internal type that inserts the connecting inset portion 12 extending from the joint body 11 into the internal bore of the pipe to be connected 1, the joint body 11 is inconspicuous. Therefore, the joint is excellent in appearance design when connecting the pipe 1.
The stop bolt 3 for pulling the tapered sleeve 2 or 2′ is used as means for surely increasing the strength of connecting the pipe 1 to the necessary extent. In the invention according to the third and fourth aspects or the fifth and sixth aspects, and the eleventh and twelfth aspects, the hole 1b with a diameter smaller than the external diameter of the stop bolt 3 certainly prevents the stop bolt 3 from falling out. This completely dispels the concern that the stop bolt 3 may come off and fall out in a long in-service period. Consequently, the joint according to the invention can be suitably used even in food industry that is intolerant of the possibility that foreign material may get mixed into the food.
In addition, according to the joint of the invention, the pipe 1 can be disconnected without difficulty by loosening the stop bolt 3 with a screw-turning tool such as a wrench 4. This makes the joint excellent in recycling efficiency.
A joint 10 includes a joint body 11 in which one or more connecting inset portions 12 extending from the joint body 11 and each inserted in an internal bore 1a of a corresponding pipe to be connected 1 are each formed to have a hollow structure, a plurality of long slit-like splits 13 are circumferentially formed in each of the connecting inset portions 12 to axially extend from an end of the corresponding connecting inset portion 12, and the connecting inset portions 12 is provided in a hollow interior thereof with a tapered portion 14 having an internal diameter decreasing from the end thereof toward the joint body 11; a tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12; and a stop bolt 3 having a conical portion 3a in an end portion thereof.
In a rear part of the tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12, there is formed a tapered portion for diameter expansion 20 having a diameter smaller than an external diameter of the connecting inset portion 12 and brought into internal contact with the tapered portion 14 formed in the hollow interior of the connecting inset portion 12. Also in a front part of the tapered sleeve 2, a hole 21 to be inserted with the conical portion 3a of the stop bolt 3 is formed orthogonally to an axis of the tapered sleeve 2.
A screw hole 15 is formed in the joint body 11 orthogonally to an axis of the joint body 11. The screw hole 15 is located in a position reached by the hole 21 of the tapered sleeve 2 that has been inserted in the hollow interior of the connecting inset portion 12 up to a given position but so as to be slightly misaligned in a direction of inserting the tapered sleeve 2.
First, the tapered sleeve 2 is inserted in the hollow interior of the connecting inset portion 12 up to the given position, and the connecting inset portion 12 is subsequently inserted in the internal bore 1a of the pipe to be connected 1. Secondly, the stop bolt 3 is put into the screw hole 15 of the joint body 11 so that the conical portion 3a of the stop bolt 3 enters the hole 21 of the tapered sleeve 2, to thereby pull the tapered sleeve 2 by an amount of the misalignment. As a result, the connecting inset portion 12 is increased in diameter by wedge effect of the tapered portion for diameter expansion 20. The pipe 1 is consequently crimped and fixed from the inside to be connected to the joint body 11. Since the tapered sleeve 2 is pulled into the connecting inset portion 12, the stop bolt 3 is applied with force acting orthogonally to a bolt-escaping direction and a frictional force. This creates large resistance that prevents the stop bolt 3 from coming loose and falling out.
The invention will be described below according to embodiments illustrated in the drawings.
In a rear part of the tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12, there is formed a tapered portion for diameter expansion 20 which has a diameter smaller than an external diameter of the connecting inset portion 12 and is brought into substantially tight internal contact with the tapered portion 14 formed in the hollow interior of the connecting inset portion 12 as illustrated in
The joint body 11 includes a screw hole 15 that extends orthogonally to an axis of the joint body 11. The screw hole 15 is located in a position reached by the hole 21 of the tapered sleeve 2 that has been inserted in the hollow interior of the connecting inset portion 12 up to a given position (predetermined position) but so as to be slightly misaligned in a direction of inserting the tapered sleeve 2 (see the left-side part of
A method of connecting the pipe 1 using the joint 10 thus constructed will be described below.
First, the tapered sleeve 2 is inserted into the hollow interior of the corresponding connecting inset portion 12 up to the given position (predetermined position). After a center alignment is carried out between the hole 21 formed in the front part of the tapered sleeve 2 and the screw hole 15 of the joint body 11, the connecting inset portion 12 is inserted into the internal bore 1a of the corresponding pipe to be connected 1. Secondly, the stop bolt 3 having the conical portion 3a in the end portion thereof is firmly tightened into the screw hole 15 of the joint body 11 with a screw-turning tool such as a wrench 4 shown in
According to Embodiment 1, the screw hole 15 formed in the joint body 11 is a hole that is open only at an upper end and reaches the hollow interior so as to lead to the hole 21 of the tapered sleeve 2 as illustrated in
The joint body 11 has an outline of the same shape and size as the pipe 1. That is to say, the joint body 11 has such a structure that no step, which is caused by different diameters, is produced between the joint body 11 and the pipe 1. In this respect, too, the external design of a pipe-connecting structure is good. In addition, because of the connecting structure that scarcely gathers dust, the joint 10 is suitable to be used in food industry that is intolerant of dust.
Embodiment 1 illustrated in the drawings has such a design that both the pipe 1 and the joint body 11 have a generally circular outline. In stead of the circular shape, however, it is possible to carry out Embodiment 1 with a square or polygonal outline. These matters will also apply to other embodiments described below.
The hole 21 of the tapered sleeve 2 in Embodiment 1 is a tapered hole that follows the shape of the conical portion 3a of the stop bolt 3 (that is, substantially the same shape and size) as is evident especially from the left-side part of
The stop bolt 3 has such length that the rear end (upper end) thereof becomes a flush surface with or sinks a little deep into the outer circumferential surface of the joint body 11 as illustrated in the right-side part of
First, a joint body 11A illustrated in
The joint body 11B illustrated in
A joint body 11C illustrated in
A joint body 11D illustrated in
A joint body 11E illustrated in
The above-described variations of the design form are merely specific examples of the basic form of the joint body 11 and the forms in which the number of connecting inset portions 12 and the direction in which the connecting inset portions 12 extend from the joint body 11 are different, and are not limited to the foregoing.
The same design variations will also apply to other embodiments described below.
A joint of Embodiment 2 (
In Embodiment 2, as in Embodiment 1, the tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12 of the joint body 11 is provided in a rear part with a tapered portion for diameter expansion 20 which has a diameter smaller than an external diameter of the connecting inset portion 12 and is brought into internal contact with the tapered portion 14 formed in the hollow interior of the connecting inset portion 12. In a front part (shaft portion) of the tapered sleeve 2, a hole 21 to be inserted with a conical portion 3a of a stop bolt 3 is formed orthogonally to an axis of the tapered sleeve 2. The hole 21 shown in
According to Embodiment 2, a screw hole 16 is formed in the connecting inset portion 12 orthogonally to an axis of the connecting inset portion 12 to run through to the hollow interior. The screw hole is located in a position reached by the hole 21 of the tapered sleeve 2 that has been inserted in the hollow interior of the connecting inset portion 12 up to a given position (predetermined position) but so as to be slightly misaligned in a direction of inserting the tapered sleeve 2. Therefore, in Embodiment 2, when the connecting inset portion 12 is interfitted in the pipe 1, the screw hole 16 is hidden by the pipe 1, and so is the stop bolt 3 that has been put into the screw hole 16.
In order to tighten the stop bolt 3 in the screw hole 16, the pipe 1 is previously provided in a required place with a through hole 1b that allows a screw-turning tool, such as the wrench 4 shown in
A method for connecting the pipe 1 using the joint thus constructed will be described below.
To connect the pipe 1 by using the joint of Embodiment 2, the tapered sleeve 2 is first inserted into the hollow interior of the connecting inset portion 12 up to the given position (predetermined position), and center alignment is carried out between the hole 21 formed in the front part of the tapered sleeve 2 and the screw hole 16 of the connecting inset portion 12. The stop bolt 3 having the conical portion 3a in the end portion thereof is put into the screw hole 16 of the connecting inset portion 12 so that at least a rear end of the stop bolt 3 sinks into an outer circumferential surface of the connecting inset portion 12. The connecting inset portion 12 is subsequently inserted into the internal bore of the pipe 1, and the through hole 1b that has previously been formed in the pipe 1 is aligned with the screw hole 16 (see the left-side part of the
In Embodiment 2, the through hole 1b that has previously been formed in the pipe 1 preferably has a minimum diameter to allow the screw-turning tool such as the wrench 4 to be inserted and turn the stop bolt 3 that has been put into the screw hole 16 of the connecting inset portion 12 as illustrated in
For a practical reason, the stop bolt 3 of Embodiment 2 has an entire length including the conical portion 3a, which is slightly more than an entire length of the screw hole 16 of the connecting inset portion 12 (see the left-side part of
The hole 21 formed in the front part of the tapered sleeve 2 is a tapered hole that follows the shape of the conical portion 3a of the stop bolt 3. The point of doing so is as described under Embodiment 1.
A joint of Embodiment 3 has a basic structure identical in many points to Embodiments 1 and 2. More specifically, a connecting inset portion 12 extending from a joint body 11 and inserted in an internal bore of a pipe to be connected 1 is formed to have a hollow structure. The connecting inset portion 12 also has a plurality of long slit-like splits that are circumferentially arranged to axially extend from an end of the connecting inset portion 12. The connecting inset portion 12 is provided in a hollow interior thereof with a tapered portion 14 having an internal diameter decreasing from the end thereof toward the joint body. The joint includes a tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12 of the joint body 11 and a stop bolt 3 having a conical portion 3a in an end portion thereof.
In a rear part of the tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12, there is formed a tapered portion for diameter expansion 20 which has a diameter smaller than an external diameter of the connecting inset portion 12 and is brought into internal contact with the tapered portion 14 formed in the hollow interior of the connecting inset portion 12. In a front part of the tapered sleeve 2, a screw hole 22 is formed through the tapered sleeve 2 orthogonally to an axis of the tapered sleeve 2.
The joint body 11 includes a through hole 18 formed orthogonally to an axis of the joint body 11. The through hole 18 is located in a position reached by the screw hole 22 of the tapered sleeve 2 that has been inserted in the hollow interior of the connecting inset portion 12 up to a given position but so as to be slightly misaligned in a direction of inserting the tapered sleeve 2.
To connect the pipe 1 by using the joint of Embodiment 3, first of all, a stop bolt 3 is previously put into the screw hole 22 of the tapered sleeve 2 and is brought into a position sinking into the outer circumferential surface of the tapered sleeve 2. The tapered sleeve 2 in the above-mentioned state is inserted into the hollow interior of the connecting inset portion 12 up to the given position, and the hole 18 of the joint body 11 is aligned with the screw hole 22. The connecting inset portion 12 is inserted into the internal bore of the pipe 1. A screw-turning tool such as the wrench 4 shown in
In the joint according to Embodiment 3, as clearly seen in the left-side part of
The stop bolt 3 according to Embodiment 3 is formed under such a use condition that an entire length including the conical portion 3a is set equal to or less than an entire length of the screw hole 22 of the tapered sleeve 2 as clearly illustrated in the left-side part of
A joint of Embodiment 4 is, so to speak, a combination of Embodiments 2 and 3, so that it has a structure common in many points with Embodiments 2 and 3. To be more specific, a connecting inset portion 12 extending from a joint body 11 and inserted in an internal bore of a pipe to be connected 1 is formed to have a hollow structure. The connecting inset portion 12 has a plurality of long slit-like splits circumferentially arranged to axially extend from an end of the connecting inset portion 12. In a hollow interior of the connecting inset portion 12, there is formed a tapered portion 14 having an internal diameter decreasing from the end thereof toward the joint body 11. The joint includes a tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12 of the joint body 11 and a stop bolt 3 having a conical portion 3a in an end portion thereof.
In a rear part of the tapered sleeve 2 to be inserted in the hollow interior of the connecting inset portion 12, there is formed a tapered portion for diameter expansion 20 which has a diameter smaller than an external diameter of the connecting inset portion 12 and is brought into internal contact with the tapered portion 14 formed in the hollow interior of the connecting inset portion 12. In a front part of the tapered sleeve 2, a screw hole 22 is formed through the tapered sleeve 2 orthogonally to an axis of the tapered sleeve 2.
The connecting inset portion 12 is provided with a through hole 19 that extends orthogonally to an axis of the connecting inset portion 12. The through hole 19 is located in a position reached by the screw hole 22 of the tapered sleeve 2 that has been inserted in the hollow interior of the connecting inset portion 12 up to a given position but so as to be slightly misaligned in a direction of inserting the tapered sleeve 2.
To connect the joint thus constructed and the pipe 1 to each other, first of all, the stop bolt 3 is previously put into the screw hole 22 of the tapered sleeve 2. As illustrated in the left-side part of
In the joint according to Embodiment 4, as clearly illustrated in the left-side part of
According to Embodiment 4, the through holes 19 and 19a formed in the connecting inset portion 12 are covered with the pipe 1 at the time point when inserted into the pipe 1 and cannot be viewed from outside. The through hole 1b that has previously been formed in the pipe 1 has a minimum diameter to allow a screw-turning tool to be inserted and turn the stop bolt 3 that has been put into the screw hole 22 of the tapered sleeve 2. For this reason, the through hole 1b that is viewed in the appearance of a pipe-connecting structure is inconspicuous, which provides a good design and reduces places liable to gather dust. If the stop bolt 3 comes loose and is backed off, the pipe 1 mechanically and entirely prevents the stop bolt 3 from falling out.
As clearly illustrated in the left-side part of
In a joint of Embodiment 5, as symbolically illustrated in
The pin sleeve 2′ to be inserted in the hollow interior of the connecting inset portion 12′ has a rear part provided with a simple flange-shaped head 23. In a front part of the pin sleeve 2′, there is formed a hole 21 into which the conical portion 3a of the stop bolt 3 is inserted orthogonally to an axis of the pin sleeve.
A screw hole 15 is formed in the joint body 11 orthogonally to an axis of the joint body 11. The screw hole 15 is located in a position reached by the hole 21 of the pin sleeve 2′ that has been inserted in the hollow interior of the connecting inset portion 12′ up to a given position but so as to be slightly misaligned in a direction of inserting the pin sleeve 2′.
To connect the joint of Embodiment 5 and the pipe 1 to each other, first of all, the split sleeve 40 is fitted to the outer circumferential surface of the connecting inset portion 12′ up to the position where the tapered shape of the split sleeve 40 coincides with that of the connecting inset portion 12′. Secondly, the pin sleeve 2′ is inserted into the hollow interior up to the given position so that the hole 21 formed in the front part of the pin sleeve 2′ is aligned with the screw hole 15 of the joint body 11. The connecting inset portion 12′ is subsequently inserted into the internal bore of the pipe 1. The stop bolt 3 is put into the screw hole 15 of the joint body 11 so as to make the conical portion 3a of the stop bolt 3 enter the hole 21 of the pin sleeve 2′. The pin sleeve 2′ is then pulled by an amount of the misalignment, which makes the split sleeve 40 move in the same direction. As a result, the split sleeve 40 is increased in diameter due to inclination of the tapered portion. Consequently, the pipe 1 is crimped and fixed from the inside, thereby being firmly connected.
In the joint of Embodiment 5, as illustrated in
The hole 21 formed in the front part of the pin sleeve 2′ is a tapered hole that follows the shape of the conical portion 3a of the stop bolt 3. This makes it possible to smoothly and reliably pull the pin sleeve 2′ by the amount of the misalignment.
The stop bolt 3 has such length as to sink deep into the outer circumferential surface of the joint body 11 when the conical portion 3a is inserted into the tapered hole 21 of the pin sleeve 2′, and the pin sleeve 2′ is pulled by the amount of the misalignment. Therefore, the stop bolt 3 is not protruding from the outer circumferential surface of the joint body 11, which provides a good external design.
As illustrated in the left-side part of
A joint of Embodiment 6 differs from that of Embodiment 5 although a screw hole 16 for being inserted with a stop bolt 3 is formed in a connecting inset portion 12′ of a joint body 11.
The connecting inset portion 12′ extending from the joint body 11 and inserted in an internal bore of a pipe to be connected 1 is also formed to have a hollow structure. The connecting inset portion 12′ has an outer circumferential surface in a tapered shape. The joint includes a pin sleeve 2′ to be inserted in a hollow interior of the connecting inset portion 12′ of the joint body 11, a split sleeve 40 with one axial split 41, which has an inner circumferential surface in a tapered shape identical to the tapered shape of an outer circumferential surface of the connecting inset portion 12′ and an outer circumferential surface with a substantially uniform external diameter that is in internal contact with the internal bore of the pipe 1, and a stop bolt 3 having a conical portion 3a in an end portion thereof.
A flange-shaped head 23 is formed in a rear end of the pin sleeve 2′ to be inserted in the hollow interior of the connecting inset portion 12′. The pin sleeve 2′ is also provided in a front part thereof with a hole 21 for being inserted with the conical portion 3a of the stop bolt 3 orthogonally to an axis of the pin sleeve 2′.
A screw hole 16 is formed in the connecting inset portion 12′ orthogonally to an axis of the connecting inset portion 12′. The screw hole 16 is located in a position reached by the hole 21 of the pin sleeve 2′ that has been inserted in the hollow interior of the connecting inset portion 12′ up to a given position but so as to be slightly misaligned in a direction of inserting the pin sleeve 2′.
To connect the joint of Embodiment 6 and the pipe 1 to each other, first of all, the split sleeve 40 is fitted to the outer circumferential surface of the connecting inset portion 12′ up to a position where the tapered shapes of the both coincide with each other. The pin sleeve 2′ is inserted into the hollow interior of the connecting inset portion 12′ up to the given position. Center alignment of the hole 21 of the pin sleeve 2′ and the screw hole 16 of the connecting inset portion 12′ is carried out. The stop bolt 3 is put into the screw hole 16 of the connecting inset portion 12′ until a rear end (external end) of the stop bolt 3 is screwed down to a position where the pipe 1 is insertable. In this state, the connecting inset portion 12′ is inserted into the internal bore of the pipe 1, and a through hole 1b that has previously been formed in the pipe 1 is aligned with the screw hole 16 of the connecting inset portion 12′. In the next place, the stop bolt 3 inserted in the connecting inset portion 12′ is tightened by a screw-turning tool such as the wrench 4 which is inserted from the through hole 1b of the pipe 1. In this manner, the conical portion 3a is inserted into the hole 21 of the pin sleeve 2′. This causes the pin sleeve 2′ to be pulled by an amount of the misalignment, and the split sleeve 40 moves in the same direction. As a result, the split sleeve 40 is increased in diameter due to inclination of the tapered portion. Consequently, the pipe 1 is crimped and fixed from the inside to be firmly connected.
In the joint of Embodiment 6, the through hole 1b that has previously been formed in the pipe 1 has a minimum diameter to allow a tool such as the wrench 4 to be inserted and turn the stop bolt 3 that has been put in the screw hole 16 of the connecting inset portion 12′. Therefore, the through hole 1b that is viewed in an appearance of a pipe-connecting structure is inconspicuous, so that the design is excellent. In the event that the stop bolt 3 comes loose and is backed off, the stop bolt 3 is mechanically and entirely prevented by the pipe 1 from falling out.
The stop bolt 3 of Embodiment 6 has an entire length including the conical portion 3a, which is equal to or slightly more than an entire length of the screw hole 16 of the connecting inset portion 12′.
The hole 21 formed in the front part of the pin sleeve 2′ is a tapered hole that follows the shape of the conical portion 3a of the stop bolt 3. Accordingly, the pin sleeve 2′ can be easily and reliably pulled by the amount of the misalignment.
Embodiment 6 has a structure in which the screw hole 16 of the connecting inset portion 12 is formed as close to a base of the connecting inset portion 12′ as possible, and is exposed in a more inward position than at least an inner end of the split sleeve 40.
Although the invention has been described above with reference to the embodiments illustrated in the drawings, the invention is not thus limited but is susceptible of design changes, and other modifications and application, which are made by those skilled in the art as needed.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2006-204826 | Jul 2006 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2007/064401 | 7/23/2007 | WO | 00 | 3/12/2009 |
