This invention relates generally to the field of construction, and particularly to a solution for plumbing installation.
When installing plumbing during construction or other similar construction related work, there are various challenges involved in achieving accuracy in the installation. Commonly, professionals in this industry are required to perform manual measurements at the construction site, including using a pencil and tape measure. Manual measurement is very time consuming and is not entirely accurate. In addition, drilling oversized holes to accommodate the plumbing material is common. In current construction using manual measurement, the holes are drilled larger than is necessary to allow plumbing to have flexibility to be fit together properly, or a second hole may have to be drilled if the plumbing does not line up properly to fit through the first hole that was drilled. However, this can compromise the integrity of the building. These limitations associated with manual measurement and oversized drilling of holes have not yet been overcome. Laser levels or rotary laser levels that make a 360-degree line around a room either vertically or horizontally assist somewhat in plumbing installation. However, these solutions are still limited since neither of these allow for marking of the center point where the hole should be drilled for the plumbing to be run through. And these must be positioned manually in a manner that is not connected to the plumbing, so they have very limited accuracy in marking the location for the hole to be drilled for the plumbing.
A pipe laser device and method of use provide precision in plumbing installation that is not currently available in the industry. The pipe laser device aids in drilling through or boring holes precisely through walls, beams, structures, etc., in lieu of manual measurement using a pencil and tape measure. The pipe laser is attachable to plumbing and uses a laser beam or other similar system to precisely mark holes to be drilled for plumbing to line up through walls, beams, structures, etc. The pipe laser device takes away the “guess work” of where the plumbing will be installed, and saves time in the process, since manual measurement is no longer required. The pipe laser also eliminates the need for drilling an oversized hole to accommodate the plumbing material, avoiding the problem of compromising the integrity of the building. Current other laser-related systems cannot be attached to plumbing or mark the center point of where a hole should be drilled for plumbing to be run through.
According to one embodiment, the pipe laser is attached to plumbing that will be added to or extended to show the angle and direction of where the existing plumbing is pointing so the installer knows precisely where to drill to accommodate the new plumbing. Manual measurements are usually made to make a perfect route through walls, beams, structures, etc., not taking into consideration the existing plumbing might not be exactly square or in line with the object that it will be plumbed through. However, the pipe laser solves this need for manual measurements by being attachable to existing plumbing so that its alignment is taken into consideration and the measurement follows the existing plumbing alignment.
The pipe laser has an adaptor/connector that can fit inside an existing plumbing pipe to attach the pipe laser device to the existing pipe. The device also has a laser diode within the device that delivers the laser beam from the opposite end of the device. The laser diode is centered on the connector that sits within the existing pipe, and so allows the laser beam delivered from the other end to also be centered relative to the existing pipe. Thus, the beam from the opposite end can precisely indicate where on an opposing wall the opening should be created for the existing plumbing to continue through that wall. The pipe laser can be used for all types of plumbing material, but is especially useful for threaded pipe since the fittings need to line up exactly for the threads to screw together properly.
The figures depict embodiments of the present invention for purposes of illustration only. One skilled in the art will readily recognize from the following discussion that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the invention described herein.
The pipe laser 100 is attachable to plumbing via the tail adaptor 112. This tail adaptor 112 section can be removable such that different adaptors can be attached to the tail end of the pipe laser 100. The different adaptors allow connection to different types of common plumbing materials, sizes, and fittings whether it be a service line, drain line, or vent. The bore quick fitting or bore connector 102 portion of the tail adaptor can be inserted into the end of an existing plumbing pipe to allow the pipe laser device 100 to be attached to and sit at the end of a pipe during use. In one embodiment, the bore quick fitting 102 is cylindrical-shaped and has a length and circumference or diameter sufficient to allow it to fit securely inside a pipe and be held in place inside the pipe. Other non-cylinder shapes are possible, including shapes with corners that can contact the inner surface of the pipe to secure the pipe laser to the pipe. The tail adaptor 112/bore fitting 102 can come in different sizes and different shapes or configurations to accommodate different sized pipes (pipes of different circumferences) and/or different shaped pipes (these are interchangeable). Each different adaptor for a particular plumbing size/shape is attachable to the end of laser device 100, and then the bore fitting 102 fits inside of the end of the pipe. The adaptor 112 allows for a sufficiently snug fit inside the pipe such that the laser device 100 can sit securely at the end of the pipe. In other embodiments, there can be a size adjuster (e.g., a donut or other shape) that fits over the bore fitting 102 to allow adjustment in its width to fit different pipe sizes and shapes. In these designs, the tail section may not be removable, but instead there is an adaptor that fits directly over the section of the tail adaptor that is inserted into the pipe to allow it to fit snugly enough to perform the measurement.
The pipe laser 100 is cylindrical in shape in the shown embodiments. However, different shapes are also possible, including a square or rectangular shape, for example. The pipe laser shown in the figure is roughly 5½ inches in overall length and 1½ inches in diameter. However, in other embodiments, the device 100 can have different sizes (e.g., ranging from 1 to 25 inches in length for example, and from 0.5 to 10 inches in diameter). Even larger sizes can be used for larger pipes as needed.
The device is battery operated according to some embodiments (e.g., with two 1.5V AAA batteries), though it can be plugged in to an electrical socket for wired operation as well. The device 100 can be turned on and off by a manual on/off switch 106. In other embodiments, the switch takes the form of a button, a slider, a touch pad, or other type of on/off control. In some embodiments, the switch or other control 106 has other functions, such as controlling different settings of the laser, including direction of laser delivery, exit point of the laser, brightness, size of laser beam, etc. In further embodiments, there are multiple controls 106 on the device 100 that allow the user to control different settings of the device 100.
A beam emitter, such as a laser diode, can be centered in the beam module housing, such as laser module housing 116, that delivers a beam, such as laser beam 108, from an exit point, such as laser exit point 110, at an end (e.g., the front end 111) of the laser. Specifically, the beam emitter or laser diode is positioned such that the beam 108 that exits the laser is positioned along an axis that runs through the center of the pipe to which the pipe laser device 100 attaches. This positioning allows the laser to precisely indicate on an opposing surface where the opening should be created to allow the pipe to continue through the wall. The laser module housing 116 is one of the three pieces that make up the body of the pipe laser. Being a separate piece allows the laser diode and wires to be hooked up in manufacturing, and then it is permanently attached to the main body with a bonding agent. In other embodiments, it is attached in a manner that allows it to be removed, including by using a push-on snap lock mechanism or threaded screw-on mechanism, among other attachment types, In some embodiments, different beam emitting modules can be attached depending on the type of beam to be delivered or on the particular use case. The device can have interchangeable module housings 116 to allow the user to select the appropriate type of housing for a given use. A laser diode is one example of a component for delivery of the beam 108, but other types of sources for providing a beam or light sources could be used, such as a light-emitting diode (LED). Additionally, different types of beam emitters can be interchanged for different uses of the device. Thus, while a laser is used as an example throughout, it is understood that the application also encompasses other types of beams and beam delivery components, as well.
The center portion of the body or main body 114 of the device houses the battery tray (see battery compartment 302 in
The back end 113 of the main body 114 is threaded or otherwise designed for the various tail adapters or plumbing connectors to be attached to it. The pipe laser device 100 can be attached to fittings such as, but not limited to, steel, PVC, CPVC, and ABS. The tail adapters 112 can screw on or slide on to the main body 114 and the other end of the tail adapter (the bore fitting) is then attached to the pipe or corresponding plumbing material.
When the laser device 100 is hooked up to the plumbing, and turned on, the laser projects the center point of the plumbing onto the structure that is to be drilled through. After the hole is drilled, the laser will then project onto the next wall, beam, structure etc. and so forth. This is especially convenient and time saving if there are multiple barriers that the plumbing will pass through. Having the laser show the installer where to drill eliminates the need to manually measure and mark each barrier that must be drilled through. The laser is the center point of the hole to be drilled, so any size hole can be drilled with a common drill bit, hole saw, or paddle bit to accommodate the plumbing to be installed. After all holes have been drilled, the laser can then be removed from the fitting that it is attached to, and the plumbing can be extended. If the plumbing continues through a perpendicular wall the laser can be attached to a 90-degree elbow and used the same way as previously described.
The main body 114 is a cylindrical section that includes the battery compartment 302 into which the battery can be inserted and contained. At the end of the main body 114 opposite the adaptor is the main body/laser module attachment point 416 for attachment of the laser module housing 116.
The laser module housing 116 is a cylindrical end piece that contains the laser module within the laser compartment 418 in the center of the housing 116. There is an open area 420 in the laser module that surrounds compartment 418 at the center of the housing 116. The edge or lip of the open area 420 can slide over the attachment point 416 to connect the main body 114 and laser module housing 116. These two pieces can attach in various ways, similar to the ways described for the attachment point 304 between the main body and adaptor.
The method then includes turning on or activating 706 the beam emitting device/pipe laser device via the on/off control/switch to emit the beam (e.g., laser beam) from the front end of the device. The emitted beam will exist the laser device and shine on an opposing surface, such as a wall opposite the laser device. It will be precisely positioned on the wall relative to the laser device and pipe to which it is attached such that the beam marks the center point of the pipe on the opposite wall (essentially the center point if the pipe were extended to the opposite wall). In this manner, the installer can see where specifically on the opposite wall to drill the hole. Then the method includes creating an opening 708 at the location marked by the laser beam (or alternatively other actions can be taken, such as using the marked location to determine where to create an opening or where to take an action related to the marked location, marking the location indicated by the beam with a marker (e.g., a pen, paint, or other physical marker), placing something at the location, etc.). In some embodiments, the beam shines through the opening created onto a surface or wall behind the first wall such that the continued path of the pipe can be marked in straight line and well centered. Once the measurement is complete and the holes created as needed, the pipe laser can be deactivated/turned off 710 via the switch and removed 712 from the pipe to which it was attached, and re-used in another location for different plumbing installation.
Multiple tests have been executed with a mockup steel gas line. The gas line had an outside diameter of 1.05 inches and a 1.125-inch hole saw drill bit was used to drill the holes for the pipe to run through, leaving little room for the pipe to move in the hole. A wood box with two boards in the middle was used to test the accuracy of the pipe laser through multiple barriers. In this case there were four barriers (each outside edge of the box and two boards in the middle). The pipe laser was attached to the mock plumbing 20 feet away from the box and turned on. With the laser pointed on the outside edge of the box the first hole was drilled, and then the laser was projected on the first board in the box and that hole was drilled. After all holes were marked by the pipe laser and drilled, a steel pipe was inserted through the far edge of the box and extended through all barriers to mock plumbing. The pipe threaded into the 90-degree elbow perfectly without having to force the fittings together or drill out the holes in the boards to manipulate the angle of the pipe to make the threads match up.
In some embodiments, the pipe laser includes a computer processor and a computer readable storage medium or memory storing software or code that when executed by the processor causes the pipe laser to perform certain steps. In one example, the code control certain settings of the pipe laser. The user can select from different setting options, including options to store certain measurements taken by the device or coordinates associated with the marking, to compute and store a distance of the pipe laser from an opposing surface, and other characteristics. The device can include one or more sensors for taking certain measurements, including determining if the device is level, if it is positioned correctly, etc. In some embodiments, the pipe laser is able to connect to a network (internet, BLUETOOTH, local area network) to share information with other devices, such as with a mobile phone or computer of a user, with a server, or with the cloud, In these embodiments, the device may send and/or receive information from other devices. For example, the device may send information about measurements or markings performed with the laser to an external database for storage, to a server for analysis, etc. As another example, the device may send information about measurements or markings performed with the laser to a user's mobile phone to allow a user to track measurements during a project or for other purposes.
Since the tail piece adapter is interchangeable, the pipe laser can be attached to virtually anything by attaching whatever adapter is needed. It can be used in different fields related to construction and for different trades beyond plumbers, including for electricians, fabricators, interior designers. In fact, this design can be used in any instance where alignment and use of a laser pointer for marking that alignment is desirable.
In one example, a threaded bolt tail piece adapter can be inserted through a board and attached on the backside with a nut if there is no plumbing to attach the laser to. This could be used for electricians to drill holes in a perfect line to run wires through without having difficulty pulling them through misaligned holes.
In another example, a magnetic tail piece adapter can be installed for someone in the metal working/fabricating industry to be able to quickly and easily attach the pipe laser device to a piece of metal to project a laser onto another object.
The laser diode can also be changed to project a cross hair, grid pattern, concentric circles, etc. depending on what application the laser is being used for, such as but not limited to hanging pictures in a straight line on a wall or marking or measuring exact distances or locations from the projected laser beam.
Upon reading this disclosure, those of skill in the art will appreciate still additional alternative structural and functional designs through the disclosed principles herein. Thus, while particular embodiments and applications have been illustrated and described, it is to be understood that the disclosed embodiments are not limited to the precise construction and components disclosed herein. Various modifications, changes and variations, which will be apparent to those skilled in the art, may be made in the arrangement, operation and details of the apparatus disclosed herein without departing from the spirit and scope defined in the appended claims.
As used herein any reference to “one embodiment” or “an embodiment” means that a particular element, feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. The appearances of the phrase “in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment.
As used herein, the terms “comprises,” “comprising,” “includes,” “including,” “has,” “having” or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Further, unless expressly stated to the contrary, “or” refers to an inclusive or and not to an exclusive or.
In addition, use of the “a” or “an” are employed to describe elements and components of the embodiments herein. This is done merely for convenience and to give a general sense of the invention. This description should be read to include one or at least one and the singular also includes the plural unless it is obvious that it is meant otherwise.
This application claims priority to U.S. Provisional Application No. 62/952,046, filed on Dec. 20, 2019, which is incorporated by reference in its entirety for all purposes.
Number | Date | Country | |
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62952046 | Dec 2019 | US |