The present disclosure relates generally to apparatuses and methods for raising and lowering pipes during installation of the pipes.
In many fields, it is necessary to orient pipe so as to position them substantially vertical for installation. Typically, such orienting requires the pipe to be raised and lowered. For example, pipe sleeves may be installed in the ground, a concrete slab, or similar horizontal base. Afterwards, the pipe needs to be positioned in the sleeve such that it extends vertically upward from the sleeve. The positioning of the pipe requires that the pipe be raised with one end of the pipe positioned over the sleeve and then lowered into the sleeve.
Such raising, lowering and orientation of the pipe results in numerous safety concerns. For example, injury can occur to the worker's hands due to hazards related to orienting and lowering the pipe. Additionally, manually raising the pipe can result in strained muscles, back injuries and/or other hazards.
The above-described hazards are prevented by use of an apparatus and process according to embodiments of the current invention. Other advantages will be apparent from the discussion below. According to some embodiments, the pipe lifting and orienting apparatus comprises a base, a beam, a winch and a cable. A first outrigger and second outrigger extend from the base to form a vertex. A third outrigger extends from the base in opposition to the vertex so that the first outrigger, the second outrigger and the third outrigger form a Y-shape and support the base on a surface. The beam extends vertically from the base. The beam has a first end attached to the base and a second end terminating in a pulley. The winch is attached to the beam. The cable is operably attached to the winch and operably extends over the pulley. The cable has a distal end from the winch, and the distal end is configured to be attached to a pipe. The pulley and the winch are oriented so that the cable extends naturally in line with the vertex such that, when a pipe in a vertical sleeve is attached to the distal end and is lifted by the cable, the pipe passes adjacent to the vertex.
In some embodiments, the first outrigger, the second outrigger and the third outrigger are of equal length and extend straight and/or horizontally out from the base. Each outrigger can have a swivel wheel such that the apparatus can be moved on the surface in any direction. The swivel wheels can be lockable to prevent movement during the operational use of the apparatus.
The apparatus can further comprise a handle removably connected to the third outrigger and the beam. The handle is configured such that movement of the apparatus can be controlled using the handle. The apparatus can also comprise a stabilizing strap configured to wrap around the pipe and restrict lateral movement of the pipe when the pipe is lifted.
In some embodiments, the beam is made up of two or more interlocking pieces that removably connect together to form the beam. The interlocking pieces can comprise a first interlocking piece, one or more intermediate interlocking pieces and a terminal interlocking piece with each interlocking piece having an upper end and a lower end. The lower end of the first interlocking piece is removably connected to the base, the upper end of the first interlocking piece is removably connected to the lower end of one of the intermediate interlocking pieces, the lower end of the terminal interlocking piece is removably connected to an upper end of one of the intermediate interlocking pieces and the upper end of the terminal interlocking piece terminates in the pulley. The interlocking pieces can be removably connected using a hitch pin.
According to other embodiments, a method of lifting a pipe from a vertical pipe sleeve in the floating roof of a storage tank is provided. The method comprising the steps of:
In some of the embodiments, after step (b) and prior to step (c), the method further comprises the steps of:
In some of the embodiments, after step (c), the method comprises:
Additionally, the method can comprise the following steps after step (g):
In some of these embodiments, the step of providing a lifting frame comprises:
The method can also comprise moving the lifting frame such that the vertex is adjacent to the vertical pipe sleeve prior to step (b).
In the description that follows, like parts are marked throughout the specification and drawings with the same reference numerals, respectively. The drawings are not necessarily to scale and the proportions of certain parts have been exaggerated to better illustrate details and features of the invention. The terms “inwardly” and “outwardly” are directions toward and away from, respectively, the geometric axis of a referenced object. Where components of relatively well-known design are employed, their structure and operation will not be described in detail.
Pipes, including tubes, bars and beams, are often installed vertically for various applications. For example, the pipes can serve as support beams, guide beams, conduits for wiring or conduits for liquids.
One area of application requiring the vertical installation of pipes as support and/or guide beams is in floating roof tanks. A floating roof tank is an above-ground storage tank commonly used to store large quantities of petroleum products such as crude oil or condensate. While there are various designs of floating roof tanks, an external floating roof tank 10 is illustrated in
The roof 14 has support legs 18 (generally referred to under the term “pipes” herein) hanging down into the liquid. The legs or pipes 18 are received in vertical pipe sleeves 20 and extend through roof 14 so that a first portion 22 extends above the upper surface 24 of roof 14 and a second portion 26 extends below lower surface 28 of roof 14. Generally, each pipe 18 can be slidably received in its vertical pipe sleeve 20; however, a leg pin, which retains pipe 18 in vertical pipe sleeve 20, typically restrains movement in vertical pipe sleeve 20. Thus, pipe 18 can retract or move upward if the leg pin is removed, but still be retained in vertical pipe sleeve 20 when the lower end 30 of pipe 18 contacts the floor 13 of tank 10. At low liquid levels the roof eventually lands, resting on support legs (pipes) 18; thus, a vapor space can form between the liquid surface and the roof, similar to a fixed roof tank. The retractable support legs (pipes) 18 allow the roof to reach a lower height thus increasing the working volume of the tank in which a vapor space does not exist.
In the above floating-roof tank application, as well as other applications, lifting and orienting of a pipe for placement can be carried out by the current lifting frame 100 illustrated in
As best seen from
Typically, each outrigger 116 has a swivel wheel 126 such that lifting frame 100 can be moved on the surface. The wheels generally are located at or near distal end 128 of each outrigger 116 so as to provide greater stability for lifting frame 100. In some embodiments, the swivel wheels can be locking swivel wheels so that they can be locked so as to prevent movement.
Outriggers 116 can be removably attached to base 112 using hitch pins 130 or by using bolts or other suitable means. Also, in some embodiments, outriggers 116 can be integrally formed with base 112 so as to form a single unit, such as by welding outrigger 116 onto base 112.
As most easily seen from
In some embodiments, beam 140 is made up of two or more interlocking pieces that removably connect together to form beam 140. As shown in
The upper most intermediate interlocking piece is connected at its upper end to terminal interlocking piece 166. Thus, as shown, third intermediate interlocking piece 162 is removably connected at upper end 163, a sleeve end, to lower end 165, a neck end, of terminal interlocking piece 166 and locked in place by hitch pin 164. The upper end of terminal interlocking piece 166 is second end 144 of beam 140; thus, it terminates in pulley 146.
A winch 170 is attached to beam 140. Winch 170 can be a simple spool and hand crank winch or can be a motorized winch. Typically, winch 170 can be attached on the lower half of beam 140 and often on first interlocking piece 150. A cable 172 (
Pulley 146 and winch 170 are oriented so that cable 172 extends naturally in line with vertex 124 such that, when pipe 18 is in vertical pipe sleeve 20, it is attached to distal end 174 and is lifted by cable 172, pipe 18 passes adjacent to vertex 124. In other words, “extends naturally in line with the vertex” means when distal end 174 is lowered to be at even level with vertex 124, gravity will place distal end 174 adjacent to the vertex. In most embodiments, cable 172 will extend along and be adjoining or contacting beam 140 when cable 172 “extends naturally in line with the vertex”. Thus, in most embodiments, distal end 174 adjoins vertex 124 when it is at even level with vertex 124; however, in some embodiments, distal end 174 is near but not adjoining vertex 124, typically, within 6 inches of vertex 124 and more typically within 4 inches, 3 inches, 2 inches or 1 inch of vertex 124. Thus, a pipe attached to distal end 174 will be similarly adjacent to vertex 124 when it is suspended by cable 172.
In many embodiments, lifting frame 100 has a handle 176 and pedal bar 177 by which a user can control the movement of lifting frame 100 and hold it stable during operation. Pedal bar 177 typically is connected to or integrally formed with third outrigger 122. Pedal bar 177 provides a place for an operator's foot to apply leverage in moving and orienting a pipe being carried by lifting frame 100.
Handle 176 can include handle bars 178 connected to a base bar 180. Typically, base bar 180 is substantially vertical and can be removably connected to third outrigger 122. The removable connection can be a sleeve-and-neck connection as described for the interlocking pieces of beam 140 above. Base bar 180 can be held in place by hitch pin 182. Additionally, base bar 180 can have a pivotal connection (not shown) to third outrigger 122 to facilitate connection of brace bar 184 to beam 140.
Additionally, handle 176 can have a brace bar 184, which removably connects handle 176 to beam 140. As shown, brace bar 184 comprises a first neckpiece 186, second neckpiece 188 and connection sleeve 190. First neckpiece 186 is connected to base bar 180 and, typically, is integrally formed therewith. Second neckpiece 188 is connected to beam 140, generally to first interlocking piece 150, and, typically, is integrally formed therewith. To connect handle 176 with beam 140, first neckpiece 186 and second neckpiece 188 are slid into connection sleeve 190 and hitch pins 192 are used to lock the pieces together. To facilitate the connection, one or both of first neckpiece 186 and second neckpiece 188 can be pivotally attached (not shown) to base bar 180 or beam 140, respectfully.
Additionally, beam 140 can comprise a stabilizing strap 194. Stabilizing strap 194 can be a cable, cord, rope, chain or similar. Stabilizing strap 194 is connected to beam 140 and configured to be able to wrap around a pipe being lifted so as to restrict lateral movement of the pipe relative to lifting frame 100 during raising and lowering of the pipe, and during movement of lifting frame 100 upon a surface. Typically, stabilizing strap 194 is attached to beam 140 at first interlocking piece 150.
The operation of lifting frame 100 will now be described with reference to
With reference to
Next, the interlocking pieces 150, 154, 158, 162 and 166 of beam 140 are assembled. First end 142 of first interlocking piece 150 is connected to base 112 by inserting neck 114 of base 112 into first or lower end 142. Typically, this connection is locked in place using hitch pin 148, bolts or other suitable means. Following this, the intermediate interlocking pieces 154, 158, 162 and terminal interlocking piece 166 are connected to first interlocking piece 150 by connecting the upper ends 151, 155 and 159 to lower interlocking ends 153, 157 and 161 such that beam 140 is formed from interlocking pieces 150, 154, 158, 162 and 166. The connected beam 140 has upper end 151 of first interlocking piece 150 connected to lower end 153 of first intermediate interlocking piece 154, which is in turn connected to second intermediate interlocking piece 158 in a similar manner, which itself is connected to intermediate interlocking piece 162 in a similar manner. Lower end 165 of terminal interlocking piece 166 is connected to upper end 163 of third intermediate interlocking piece 162. The interlocking pieces can be locked into position by using hitch pins 152, 156, 160 and 164 or by using bolts or other similar means. While illustrated with three intermediate interlocking pieces, it will be understood that any number of intermediate interlocking pieces can be used in order to give beam 140 sufficient height to lift pipe 18 out of sleeve 20 and to carry pipe 18 without it dragging on upper surface 24.
Generally, at any time after first interlocking piece 150 is connected to base 112, handle 176 can be connected to lifting frame 100 by connecting base bar 180 to third outrigger 122 and by connecting first neckpiece 186 and second neckpiece 188 using connection sleeve 190. The components can be locked into place using hitch pins 182 and 192, or using bolts or other similar means.
Next, cable 172 can be operably connected to winch 170, if not already connected, and operably extended over pulley 146. If not already in position, the now assembled lifting frame 100 can be moved by rolling on surface 24 such that vertex 124 is adjacent to a vertical pipe sleeve 20 containing a pipe 18, which needs to be replaced, as shown in
Turning now to
Next lifting frame 100 is moved to a replacement location where replacement pipe is located. Distal end 174 of cable 172 is attached to a replacement pipe, stabilizing strap 194 is wrapped around cable 172 and winch 170 is activated to raise the replacement pipe. In some uses, the replacement pipe can be at least partially lifted or completely lifted prior to wrapping stabilizing strap 194 around the replacement pipe. Lifting frame 100 and the replacement pipe can now be moved to vertical pipe sleeve 20 so that vertex 124 is adjacent to vertical pipe sleeve 20.
As necessary, winch 170 can be actuated to raise the replacement pipe to a sufficient height such that second pipe end 19 is higher than vertical pipe sleeve 20. Stabilizing strap 194 can be removed and the replacement pipe oriented so that second pipe end 19 is positioned over vertical pipe sleeve 20. Next, winch 170 is actuated to lower the replacement pipe so as to introduce second pipe end 19 into vertical pipe sleeve 20. After the replacement pipe is in place in vertical pipe sleeve 20, cable 172 can be detached from the replacement pipe.
Although the invention has been described with reference to a specific embodiment, the foregoing description is not intended to be construed in a limiting sense. Various modifications as well as alternative applications will be suggested to persons skilled in the art by the foregoing specification and illustrations. It is therefore contemplated that the appended claims will cover any such modifications, applications or embodiments as followed in the true scope of this invention.
The present patent application is a continuation of U.S. Ser. No. 15/386,881 filed Dec. 21, 2016, the entire contents of which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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Parent | 15386881 | Dec 2016 | US |
Child | 16515950 | US |