This application claims the priority benefit of Japan Patent Application No. 2021-212840, filed on Dec. 27, 2021. The entirety of each of the above-mentioned patent application is hereby incorporated by reference herein and made a part of the specification.
The disclosure relates to a pipe machining apparatus used for machining such as pipe expansion or pipe contraction of an end part of a pipe.
Patent Documents 1 and 2 disclose specific examples of a pipe machining apparatus. The pipe machining apparatuses disclosed in these documents include a clamping device that clamps a pipe which is a machining target, and a machining part for performing machining using a machining tool with respect to an end part of the pipe in a state in which the pipe is clamped. The clamping device includes an upper clamper part and a lower clamper part. In the machining part, a machining tool such as a punch for pipe expansion or for flange forming approaches and abuts the end part of the pipe from a lateral side thereof.
In such a pipe machining apparatus described above, an upper clamper part and a lower clamper part constituting a clamping device may also serve as a die forming a pair with the machining tool. In such a case, a phenomenon in which a part of a pipe comes into pressure contact with any of the upper clamper part and the lower clamper part is likely to occur due to a pressure during machining of an end part of the pipe by the machining tool. Regarding a specific example, as an example of pipe machining, there is a step of forming an annular projection part protruding outward in a radial direction in an outer circumferential wall of a pipe. When this step is performed, in a portion corresponding to the annular projection part in the upper clamper part and the lower clamper part, a phenomenon in which the annular projection part comes into pressure contact therewith with a considerably strong force in an axial length direction of the pipe may occur.
When the foregoing phenomenon occurs, there is a probability that a pipe will not be able to be simply detached with a relatively weak force when the pipe is removed from the clamping device after machining of the pipe ends. Since such a probability may lead to aggravation of workability of removing a pipe which has been machined, it may cause a delay in work of setting a next new pipe in the clamping device and eventually may cause degradation in efficiency of pipe machining work. Therefore, it is desirable to appropriately resolve such a problem.
[Patent Document 1] Japanese Patent Laid-Open No. 2017-170509
[Patent Document 2] Japanese Patent Laid-Open No. 2017-170510
[Patent Document 3] Japanese Unexamined Utility Model Application No. H5-227
The disclosure provides a pipe machining apparatus including a clamping device that has a lower clamper part on which a pipe is placed and an upper clamper part which is positioned above this lower clamper part and able to ascend and descend, and is able to clamp an end part of the pipe between the lower clamper part and the upper clamper part; and a pipe machining part that causes a machining tool to abut the end part of the pipe and performs machining of the end part in a state in which the end part of the pipe is clamped by this clamping device. The lower clamper part is provided with a first pressure contact part which comes into pressure contact with a first portion of the pipe at a time of machining of the pipe and receives a force in a first direction from an outward side toward an inward side in an axial length direction of the pipe from the first portion. A region of a part including the first pressure contact part in the lower clamper part is constituted as a first movable clamper part which is separate from different regions of the lower clamper part. The pipe machining apparatus further includes a first displacement member that is able to displace the first movable clamper part in the first direction after machining of the pipe ends.
The disclosure provides a pipe machining apparatus in which a problem of aggravating the work of removing a pipe which has been machined from a clamping device is appropriately prevented or curbed and the efficiency of pipe machining work can be enhanced.
In order to solve the foregoing problems, the disclosure adopts the following technical means.
Preferably, the end part of the pipe is provided with an annular projection part having a partially larger outer diameter than other portions of the pipe. The first movable clamper part has a recessed step part where the annular projection part enters when the pipe is clamped by the clamping device. At the time of machining of the pipe, a stepped part close to a center of the pipe in the axial length direction in the annular projection part is constituted to come into pressure contact with a side wall part of the recessed step part. The stepped part is the first portion, and the side wall part of the recessed step part is the first pressure contact part.
Preferably, the machining tool includes an expansion/contraction deformation part which is able to enter an inner side of the annular projection part and expand the annular projection part at the time of machining of the pipe, and a pressing part which presses the annular projection part in the first direction from the outward side thereof.
Preferably, both end parts including the end part of the pipe and an end part on a side opposite thereto are respectively provided with a pair of annular projection parts as the annular projection part. The lower clamper part has a pair of recessed step parts as the recessed step part where the pair of annular projection parts enter when the pipe is clamped by the clamping device. At least a pair of pipe machining parts which can cause the machining tool to abut both the end parts of the pipe from lateral sides thereof are provided as the pipe machining part.
Preferably, the first displacement member is a first elastic member which elastically biases the first movable clamper part in the first direction at all times. The pipe machining apparatus further includes a first movable clamper part operation part that displaces the first movable clamper part in a second direction opposite to the first direction against an elastic biasing force of the first elastic member such that the first pressure contact part is positioned at a location where the first pressure contact part comes into pressure contact with the first portion at the time of machining of the pipe.
Preferably, the first movable clamper part operation part includes a pushing part which is able to ascend and descend in response to the upper clamper part, and this pushing part is constituted to descend in response to the upper clamper part and abut the first movable clamper part such that the first movable clamper part is pushed in the second direction when the pipe is clamped by the clamping device.
Preferably, the lower clamper part is provided with a second pressure contact part which comes into pressure contact with a second portion positioned on a tip side of the pipe from the first portion in the pipe at the time of machining of the pipe and receives a force in a second direction opposite to the first direction from this second portion. A region of a part including the second pressure contact part in the lower clamper part is constituted as a second movable clamper part which is separate from the different regions of the lower clamper part and the first movable clamper part. The pipe machining apparatus further includes a second displacement member that is able to displace the second movable clamper part in the second direction after machining of the pipe ends.
Preferably, the second displacement member is a second elastic member which elastically biases the second movable clamper part in the second direction at all times.
Preferably, in the pipe machining apparatus according to the disclosure, there is a plurality of pipes as the pipe. The clamping device is able to clamp the plurality of pipes. A plurality of pipe machining parts is provided as the pipe machining part, and machining in which shapes of end parts of the plurality of pipes are changed in stages by the plurality of pipe machining parts is able to be performed. The first movable clamper part is provided in a manner of corresponding to at least one pipe machining part of the plurality of pipe machining parts.
Other features and advantages of the disclosure will become more obvious from the following description of an embodiment of the invention with reference to the accompanying drawings.
Hereinafter, a preferred embodiment of the disclosure will be specifically described with reference to the drawings.
A pipe machining apparatus A illustrated in
The joint pipe P8 includes a joint part 1 at each of both end parts. This joint part 1 includes a folded flat-shaped flange part 10 positioned at a tip of the end part of the joint pipe P8, and an annular projection part 11 positioned on an inward side of the joint pipe P8 from this flange part 10 (close to the middle in an axial length direction). An O-ring 19 for sealing is mounted in an annular recessed part 14 between the flange part 10 and the annular projection part 11. If both end parts of the joint pipe P8 are fitted into two piping members, for example, the two piping members are connected to each other using the joint pipe P8. In this case, sealing utilizing the O-ring 19 is achieved in a connection location between the two piping members and the joint pipe P8.
Here, a pipe expansion part 12 having a stepped part 11a at one end thereof is formed in the pipes P1 to P3, and as the process proceeds to the pipes P1 to P3, the stepped part 11a has an angular cross-sectional shape. In the pipes P4 to P6, a part of the pipe expansion part 12 is subjected to pipe contraction treatment, and formation of the annular projection part 11 and treatment for sequentially finishing the formed annular projection part 11 into an angular shape are performed (finishing treatment of the annular projection part 11 is also performed for the pipes P7 and P8). In the pipe P7, a region close to the tip is subjected to slight pipe expansion treatment, and in the pipe P8, the portion subjected to this pipe expansion treatment is formed as the flange part 10. In the pipes P7 and P8 as well, treatment for finishing the annular projection part 11 into an angular shape is executed.
In the pipe machining apparatus A, machining of forming the pipes P1 to P8 in stages is performed.
Next, a constitution of the pipe machining apparatus A will be described.
As is properly shown in
The pipe machining apparatus A includes a clamping device C which can clamp a plurality of pipes P, a plurality of pipe machining parts S (S1 to S8) which can perform machining of the end parts (both end parts) of the plurality of pipes P utilizing a plurality of machining tools 4, and a transfer device 5 which can transfer the plurality of pipes P through a predetermined path.
The clamping device C includes a plurality of lower clamper parts 6 which is provided on the lower base 2, and a plurality of upper clamper parts 7 which is attached to the upper frame 3 and able to ascend and descend above the lower clamper parts 6.
As illustrated in
A plurality of recessed parts 60 upward openings into which the end parts of the pipes P are fitted and which have a substantially semicircular shape in a side view is provided in upper surface parts of the respective lower clamper parts 6 (also refer to
The plurality of upper clamper parts 7 is provided in disposition corresponding to the plurality of lower clamper parts 6. Recessed parts 70 downward openings which face the recessed parts 60 of the lower clamper parts 6 and have a substantially semicircular shape in a side view are provided in lower surface parts of the respective upper clamper parts 7. The recessed parts 70 are portions into which upper half parts of the end parts of the pipes P are fitted when the upper clamper parts 7 descend and the end parts of the pipes P are clamped between the upper clamper parts 7 and the lower clamper parts 6. The upper clamper parts 7 and the lower clamper parts 6 are parts which also play a role as dies forming a pair with the machining tools 4 during machining of the end parts of the pipes P, and recessed step parts 60a and 70a (which will be described below) are formed in formation locations of the recessed parts 60 and 70.
As means for enhancing removability of the pipes P after machining of the pipes P ends, first and second movable clamper parts 61 and 62 (which will be described below) are also provided in the lower clamper parts 6.
As illustrated in
Pipe placement parts Sa and Sb are provided on the lower base 2. The pipe P0 newly input to the pipe placement part Sa from the outside is transferred to a location corresponding to a pipe machining part S1 by the transfer device 5. Meanwhile, the joint pipe P8 which has been machined in a pipe machining part S8 is transferred to the pipe placement part Sb by the transfer device 5 and removed to the outside of the pipe machining apparatus A from this pipe placement part Sb.
The plurality of pipe machining parts S (S1 to S8) is a portion for performing predetermined machining with respect to the end parts of the pipes P using the machining tools 4 such as punches. In the plurality of pipe machining parts S1 to S8, machining for manufacturing each of the pipes P1 to P8 illustrated in
The plurality of machining tools 4 freely reciprocates in the horizontal direction in a manner of facing each of both end parts of the plurality of pipes P and can approach and abut both end parts of the plurality of pipes P from both left and right sides thereof. In the present embodiment, as means for causing the plurality of machining tools 4 to freely reciprocate, cam mechanisms, in which ascent/descent cams 36 illustrated in
When the upper frame 3 descends, both the upper clamper parts 7 and the ascent/descent cams 36 descend. However, at this time, first, the upper clamper parts 7 come into contact with the end parts of the pipes P, thereby achieving clamping of the pipes P. Thereafter, the ascent/descent cams 36 descend to positions where they come into contact with the sliders 26, and the sliders 26 and the machining tools 4 move forward toward the pipes P.
Although detailed description of the pipe machining parts S2 to S3 is omitted, the basic constitution thereof is similar to that of the pipe machining part S1.
The first movable clamper part 61 and a first elastic member 8A are provided in the lower clamper parts 6.
The first movable clamper part 61 is constituted as a part separate from a main body part 63 of the lower clamper part 6 (an example of a different region in the lower clamper part mentioned in the disclosure) and attached to the main body part 63 in a manner of being slidable in the axial length direction of the pipe P. The recessed part 60 and the recessed step part 60a similar to those illustrated in
In
The first movable clamper part 61 includes a first pressure contact part 61a which comes into pressure contact with the stepped part 11a on one side of the annular projection part 11 of the pipe P (a stepped part close to the center of the pipe P in the axial length direction) at the time of machining of the pipe P. In the present embodiment, a side wall part of the recessed step part 60a serves as the first pressure contact part 61a. Meanwhile, the stepped part 11a of the annular projection part 11 corresponds to an example of “a first portion of a pipe” mentioned in the disclosure. When the expansion/contraction deformation part 42 expands and presses the annular projection part 11 to the outward side in the radial direction, the first pressure contact part 61a receives a force Fa from the stepped part 11a in a first direction D1 (a direction D1 is direction directed toward the inward side from the outward side the axial length direction of the pipe P and is the same direction as the forward movement direction of the machining tool 4) and comes into pressure contact with the stepped part 11a.
The first elastic member 8A is a coil spring, for example, and corresponds to a specific example of the first displacement member mentioned in the disclosure. This first elastic member 8A elastically biases the first movable clamper part 61 in the first direction D1 at all times. Due to this elastic biasing force, during an ordinary time, as illustrated in
The upper clamper part 7 is provided with a pushing part 78 pushing the first movable clamper part 61 in a second direction D2 (a direction opposite to the first direction DO at the time of machining of the pipe P. This pushing part 78 corresponds to an example of “a first movable clamper part operation part” mentioned in the disclosure. When the upper clamper parts 7 descends, the pushing part 78 descends in response thereto and comes into contact with one side surface of the first movable clamper part 61 as illustrated in
After machining in the pipe machining part S6 ends and the pipe P6 is manufactured, as illustrated in
The first movable clamper part 61 described above and the constitution related thereto are similar in the pipe machining parts S4 to S8. However, in addition thereto, in the pipe machining parts S7 and S8, as will be described next, the second movable clamper part 62 and means which belongs thereto are further provided.
The lower clamper part 6 is further provided with the second movable clamper part 62 and a second elastic member 8B in addition to the first movable clamper part 61.
The second movable clamper part 62 has a plate shape separate from the main body part 63 of the lower clamper part 6 and the first movable clamper part 61 and is a part positioned between the annular projection part 11 and the flange part 10 of the pipe P and forming the annular recessed part 14 in the pipe P. The second movable clamper part 62 is attached in a manner of facing an outer surface side of the main body part 63 using a screw member 90 such as a bolt. However, this attachment state is a state having slight play in the horizontal direction with respect to the main body part 63.
The second movable clamper part 62 includes a second pressure contact part 62a which comes into pressure contact with a stepped part 11b on a side opposite to the stepped part 11a of the annular projection part 11 of the pipe P at the time of machining of the pipe P. The stepped part 11b corresponds to an example of “a second portion of a pipe” mentioned in the disclosure. When the expansion/contraction deformation part 42 expands and presses the annular projection part 11 to the outward side in the radial direction, the second pressure contact part 62a receives a force Fb from the stepped part 11b in the second direction D2 and comes into pressure contact with the stepped part 11b. At this time, the first pressure contact part 61a and the stepped part 11a also come into pressure contact with each other.
Similar to the first elastic member 8A, the second elastic member 8B is a coil spring, for example, and corresponds to a specific example of a second displacement member mentioned in the disclosure. This second elastic member 8B elastically biases the second movable clamper part 62 in the second direction D2 at all times.
At the time of machining of the pipe P, as illustrated in
In addition, at the time of machining of the pipe P, the stepped parts 11a and 11b of the annular projection part 11 are in a state of being press-pinched between the first and second pressure contact parts 61a and 62a. In contrast, after machining of the pipes P ends, as illustrated in
The first and second movable clamper parts 61 and 62 described above and the constitution related thereto are also similar in the pipe machining part S7.
According to the pipe machining apparatus A described above, as will be understood from the description with reference to
More specifically, as illustrated in
Moreover, at the time of machining of the pipe P illustrated in
The disclosure is not limited to the details of the embodiment described above. The specific constitution of each part in the pipe machining apparatus according to the disclosure can be subjected to various design change within the intended scope of the disclosure.
In the embodiment described above, the pipe machining apparatus A is constituted to include a plurality of pipe machining parts S and perform machining causing gradual shape change with respect to the plurality of pipes P, but the disclosure is not limited thereto. The pipe machining apparatus according to the disclosure can also be constituted to include only one pipe machining part and can be used for machining one end part in place of being used for machining both end parts of a pipe. Forward movement operation of causing a machining tool to approach a pipe can also be constituted to be performed by a cylinder or the like using a hydraulic pressure or an air pressure, for example, in place of a cam mechanism.
A machining shape of a pipe is also not limited the shapes of the embodiment described above. Therefore, specific kinds and constitutions of a machining tool are also not limited. A shape of a pipe which will become a machining target (a round pipe, an oval pipe, and the like), a size (a caliber, a length, and the like), and a material is also not limited.
The first portion and the second portion of a pipe mentioned in disclosure are also not limited to the stepped parts 11a and 11b of the annular projection part 11 of the pipe P and can also be other portions in the pipe P. For this reason, specific shapes, attachment methods, and the like of the first and second movable clamper parts 61 and 62 mentioned in the disclosure can also be variously changed.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed embodiments without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the disclosure covers modifications and variations provided that they fall within the scope of the following claims and their equivalents.
Number | Date | Country | Kind |
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2021-212840 | Dec 2021 | JP | national |