This invention relates to pipe preparing tools, and more particularly to novel devices for peeling the outer surface of a polyethylene pipe, even when the outside of the pipe does not have a perfectly circular circumference or uniform diameter.
It is often necessary to remove a portion of the exterior surface of a pipe prior to welding or otherwise affixing the pipe to a coupling. In an electrofusion process for joining plastic pipes, such as those constructed of polyethylene, it is an absolute requirement. Removal of a portion of the exterior surface of the pipe eliminates oxidation of and impurities in the exterior surface of the pipe, and helps ensure a trouble-free joint.
Uniform peeling of polyethylene pipes can be a difficult task because the pipes are often already “in the field” and affixed in place, thereby limiting the use of larger, more precise pipe peeling machines. Under these circumstances, a uniform peel can be difficult to achieve. Many pipe peelers require multiple attachments, often to the inside of the pipe being peeled, which lengthens the time required to peel the pipe.
It is an object of the present disclosure to provide a pipe peeler that will create a uniform peel on the end of a polyethylene pipe.
It is an object of the present disclosure to provide a pipe peeler that will peel in a spiral pattern on the outer surface of a polyethylene pipe.
It is an object of the present disclosure to provide a pipe peeler that does not require itself to be anchored to the inside of a pipe for use.
It is another object of the present disclosure to provide a pipe peeler that has no delicate or easily breakable exposed parts and requires minimal or no cleaning.
It is another object of the present disclosure to provide a pipe peeler that is small, compactable, and lightweight.
It is another object of the present disclosure to provide a single pipe peeler that may be used on a wide range of pipe circumferences.
It is another object of the present disclosure to provide a pipe peeler that can peel a circular or oval pipe.
It is another object of the present disclosure to provide a pipe peeler that can easily be used “in the field” on an immovable pipe.
It is another object of the present disclosure to provide a pipe peeler whereby a user can release his or her grip on the peeler and the peeler will remain in place on the pipe.
It is another objected of the present disclosure to provide a pipe peeler that can operate on pipes that do not have perfectly circular outer circumferences or uniform diameters.
Various other features, advantages and characteristics of the present invention will become apparent to one of ordinary skill in the art after a reading of the following specification.
In the displayed embodiments, the pipe peeler comprises a cuboid body, a retractable blade, a chain, means for coupling the chain near the front and back of the body, a means for pulling one end of the chain towards the body (and thereby tightening the chain around a pipe), and a grip. The two connection points of the coupling the chain to the body are offset so that the chain forms a helix when the chain is tightened around a pipe.
As used herein, the term “chain” is meant to include other devices which may encircle a pipe, including but not limited to cables, belts, cords, ropes, harnesses, clamps, and so on.
As used herein, the term “chain segment” may to refer to less than an entire chain or the entire chain as disclosed in the specification and claims.
The particular embodiments described below are proven to uniformly peel polyethylene pipe. However, these embodiments and obvious modifications thereof may also uniformly peel pipes with material properties similar to polyethylene. This disclosure and the claims herein are directed toward peelers for pipe with material properties similar to polyethylene.
An embodiment of the pipe peeler surrounding a pipe is shown in
Referring to
Four wheels 28 are attached to the peeler body 20. The wheels 28 can be bolted or otherwise affixed to the body 20 and each wheel 28 may rotate about a shoulder bolt.
Grip shaft 24 is affixed to peeler top face 18, wherein the affixing may be done by a male thread (not shown) on the grip shaft 24 and female thread (not shown) in the peeler body 20, or other affixing means such as welding or manufacturing the peeler body 20 and grip shaft 24 in one piece. Likewise, grip knob 22 is affixed to grip shaft 24, using, for example a male thread (not shown) on the grip shaft and a female thread (not shown) in the grip knob, or other means such as welding or manufacturing the knob 22 and shaft 24 as one piece.
As shown in
Peeler back face 14 includes a pivot bar recess 54. Pivot bar 36 is inside pivot bar recess 54 and is parallel to peeler back face 14. One end of pivot bar 36 is inside pivot bar aperture 74, while the other end of pivot bar is inside a recess (not shown) on pivot bar recess 54 wall opposite pivot bar aperture 74. As shown in
Threaded hook shaft 32 goes through hook pivot aperture 76. Female threaded cylinder 34 affixes to threaded hook shaft 32. Threaded hook shaft is connected to, or manufactured as one piece with, hook 26. Cylinder handle 70 is in female threaded cylinder 34 through cylinder apertures 38. In this embodiment, cylinder handle 70 is held in place inside female threaded cylinder 34 with spring resistance and friction, but may be held in place using other means such as, for example, welding or manufacturing the female threaded cylinder 34 and cylinder handle 70 as one piece.
Blade body 50 is affixed to peeler body 20 with two blade body bolts 52 threaded through two female threaded receptors (not shown) on peeler top face 18. Alternatively, blade body 50 may be affixed to peeler body 20 with welding or other means obvious to those skilled in the art.
Blade shaft 46 goes through blade body 50 through a cylindrical aperture (not shown) in blade body 46. Blade shaft 46 is attached to blade knob projection 44. Blade knob projection is attached to blade knob 40. The opposite end of blade shaft 46 is attached to blade stop 56. Blade stop 56 is attached to blade 30. Alternatively, both blade 30 and blade stop 56 may be attached to blade shaft 46 directly with, for example, a male thread on blade shaft 46 and female threads in blade stop 56 and blade 30.
Blade stabilizing pin 62 is affixed to blade shaft 46. Inside blade body 50 a compressed spring 90 pushes against blade stabilizing pin 62 such that the natural tendency of the spring 90 is to push blade stop 56 and blade 30 away from blade body 50. The compressed spring 90 may surround blade shaft 46.
Blade stabilizing pin 62 may move along the major axis of blade stabilizing elliptical opening 60, allowing blade 30 to be in a raised or lowered position. However, blade stabilizing pin may not move on the minor axis of blade stabilizing elliptical opening 60, thereby preventing blade shaft 46 and blade 30 from rotating.
As shown in
Before wrapping chain 64 around a pipe 68, blade 30 is in raised position, i.e., blade knob extension 44 is resting against blade body top face 78.
Turning now to
Chain 64 is further tightened by turning cylinder handle 70, thereby pulling threaded hook shaft 32 and hook 26 into female threaded cylinder 34 and pulling chain 64 toward peeler body 20. Tightening is continued until pipe peeler 10 is immobile on pipe 68 and will not slide off of pipe even when pipe peeler 10 is not being held by a user.
If the length of chain 64 is much larger that pipe 68 circumference and the part of chain 64 not being used extends far beyond point at which hook 26 threads through chain, a magnet 66 at end of chain 64 will attach excess loose chain 64 to chain 64 surrounding pipe 68.
Once chain 64 is fully tightened around pipe 68, blade knob 40 may be turned such that blade projection 44 rests in blade body notch 42 thereby allowing blade 30 to extend downward and contact pipe, as seen in
As shown in
Once chain 64 is fully tightened and blade 30 is extended to press against pipe 68, grip knob 22 is pushed in a direction tangential to pipe circumference, toward peeler front face 12, such that pipe peeler 10 rotates around pipe 68 thereby allowing blade 30 to peel the outer surface of the pipe 68.
Due to the slightly giving and springy nature of polyethylene pipe, the pressure of the chain 64 against the pipe 68 will cause the chain 64 to press a temporary “track” into in the pipe 68. As pipe peeler 10 is rotated around pipe 68, the chain 64 “track” will direct the pipe peeler 10 to move down the pipe 68 in a uniform spiral, thereby allowing the blade 30 to create a uniform peel. The chain leaves none, or very minimal, permanent “track” on the pipe.
In this embodiment, the width of the blade 30 is greater than the helical pitch, i.e., greater than the distance that the pipe peeler 10 travels away from the pipe end 80 during one full rotation of the pipe peeler 10 around the pipe 68.
Once the pipe 68 has been peeled a satisfactory amount, blade knob 40 may be turned clockwise to raise blade 30. Cylinder handle 70 is turned to allow hook 26 to move away from female threaded cylinder 34, thereby allowing chain 64 to loosen and enabling pipe peeler 10 to be removed from pipe 68.
A second embodiment of a pipe peeler 110 surrounding a pipe is shown in
Referring to
In this embodiment four wheels 128 are attached to peeler body 120 by attaching wheel bolts 130 to recesses 134 which are threaded (not shown) to receive wheel bolts 130. Wheels 128 are sandwiched between wheel washers 132 and wheel bolts 130. The wheels 128 may, for example, include internal ball bearings (not shown) that allow the outer rims of the wheels 128 to rotate while the remainder of each of the wheels 128 are in fixed positions relative to the peeler body 120.
Grip 140 is affixed to peeler body 120 by screwing in grip bolts 142 to recesses 144 which are threaded (not shown) to receive grip bolts 142, thereby securing grip body 150 flush with peeler body 120. Grip knob 146 includes threaded end 148 that affixes to threaded (not shown) recess 152 in grip body 150. Of course, a grip body and grip knob may be affixed to the peeler body by other means, for example welding, or manufacturing the peeler and grip as one piece.
As shown in
Peeler back face 180 (see, e.g.,
A pin 221 included near first end 222 of chain 220 is affixed to inner shaft 202 through inner shaft aperture 224.
Blade body 230 is affixed to peeler body 120 with two blade body bolts 232 screwed into threaded apertures 234 on peeler top face 118 (see
Blade shaft 236 goes through blade body 230 through cylindrical aperture 238. Blade shaft 236 is affixed to blade stop 240 with barrel nut 242 that screws onto corresponding male threads (not shown) on blade shaft 236.
Spring 245 on blade shaft 236 is located between blade stop 240 and cylinder 244. Cylinder 244 includes aperture 246 through which a stabilizing pin 248 is affixed. Bolt 252 affixes blade 254 and blade stop 256 to cylinder 244.
Stabilizing pin 248 may move along the major axis of elliptical opening 250, allowing blade 254 to be in a raised or lowered position. However, stabilizing pin 248 may not move on the minor axis of elliptical opening 250, and therefore blade shaft 236 and blade 254 may not rotate.
Second end 262 of chain 220 is affixed to block 263 and magnet 264 with chain pin 260.
Knob 208 is turned clockwise, thereby threading outer shaft 204 with inner shaft 202 and initially pulling outer shaft 204 (and thus knob 208 and disc 212) toward chain first location 260. However, turning the knob 208 clockwise eventually presses disc 212 against spring 210, such that spring 210 is compressed between disc 212 and pivot block 218, which act as stoppers for spring 210. Thus, further threading of outer shaft 204 with inner shaft 202 will cause inner shaft 202 to pull upwards toward knob 208 thus tightening chain 220 around pipe 295. (Of course, tightening chain 220 will also cause additional compression to spring 210.) Chain 220 should be sufficiently snug around pipe 295 such that the device will not slide off the pipe even when the device is not being held by a user, but for optimal use 220 should not be tightened to the point where spring 210 is completely compressed.
If the length of chain 220 is much larger that pipe 295 circumference and the part of chain 220 not being used extends far beyond point at which hook 160 couples to chain second location 290, the magnet 264 will attach excess loose chain to the chain surrounding the pipe.
Once chain 220 is fully tightened around pipe 295, blade stop 240 may be turned such that projection 241 rests in blade body notch 243 thereby allowing blade 254 to extend downward and contact pipe.
Back recess 182 is offset from front recess 124, resulting in second chain location 290 at hook 160 being offset from first chain location 221/222. As a result, as seen in
The embodiment shown in
Of course, where the pipe being shaved does not have a uniform circular circumference or constant diameter, the chain likewise may not define a perfect circular helix, even though the tightened chain between first and second locations 260, 190 will still be substantially helix-shaped. For example, an elliptical pipe may result in the chain defining an elliptical helix, a cone-shape pipe may result in the chain defining a conic helix, a pipe with a bulge may still result in the chain being substantially helical, and so on.
Various changes, alternatives, and modifications will become apparent to a person of ordinary skill in the art after a reading of the foregoing specification. It is intended that all such changes, alternatives, and modifications as fall within the scope of the appended claims be considered part of the present invention.
This application is a continuation-in-part of application Ser. No. 13/289,670, filed Nov. 4, 2011.
Number | Date | Country | |
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Parent | 13289670 | Nov 2011 | US |
Child | 14229848 | US |