1. Field of the Invention
The present invention relates to sealing systems for sealing entry ports of piping into above and below ground buildings and structures including, by way of example, building walls and the walls of concrete manholes.
2. Description of the Prior Art
There are various examples in the prior art of the need for pipe sealing systems for sealing the entry ports of piping into, for instance, a concrete wall. The wall might be a structural wall or foundation wall of a residential, commercial or industrial building or structure. Another common example is in the area of concrete manholes, valve pits and the like, in which conduits enter and leave the manhole and are required to be sealed at the “porthole” or point of entry of the conduit into a sidewall or riser section of the manhole. In the case of underground sewer and manhole construction, the manholes may receive sewer pipe lines in such installations at different levels and at different angles of approach.
In addition to the typical water and sewage manhole installations discussed above, there are many instances in which insulated pipelines are needed For example, distributed HVAC (heating, ventilation and air conditioning) applications utilize chilled water for cooling and steam for heating. The chiller and boiler are typically contained in a central location and the chilled water and steam are distributed to other locations. For example, on a school campus, the chiller and boiler may be located in a power plant building. The chilled water and steam are distributed to classrooms in separate buildings. A set of insulated pipelines is used to convey the chilled water from the chiller to other locations and back to the chiller. Another set of insulated pipelines is used to carry the steam from the boiler to the other locations and back to the boiler. The insulated pipelines are usually located underground and must enter the various building sidewalls or foundation walls (typically formed of concrete) at an entry port.
Insulated pipe is conventional and commercially available. There are predominately two types of piping systems in use: Class-A drainable dryable testable (DDT); and polyurethane or polyisocyanurate bonded foam systems. One particularly preferred form of the application of the present invention is directed toward the bonded foam type system. These systems utilize an inner carrier pipe to convey fluid. Around the outside of the carrier pipe is a layer of insulating foam such as, for example, polyisocyanurate foam. Around the outside of the foam is a jacket of hard thermoplastic (such as high density polyethylene, HDPE). The plastic jacket protects the foam from mechanical damage and also provides a water tight seal to prevent corrosion of the carrier pipe. Although steel is commonly used for the inner pipe which carries the media to be piped, copper or aluminum or other metals as well as fiberglass, PVC, and similar materials may be utilized, as well.
While the invention has particular application to such pre-insulated, bonded foam type systems, the sealing system of the invention can also be applied to other insulated piping systems such as, for example, the Pure Class A and Modified Class A Steel Conduit Systems, as they are referred to in the industry.
For simplicity sake, the field of the present invention will be described in terms of the sealing systems used with concrete manhole and valve pit installations. Insulated pipeline installations of the type described typically include one or more manholes, or valve pits, which are typically formed of cast concrete and which have portholes for receiving the piping. The portholes must also be sealed against fluid leakage. A typical underground pipeline includes a trench which may be dug to a level well below the frost line and well below ground level. Fitting of pipes into manholes and forming a reliable seal has been difficult in many instances. Although a number of systems are commercially available for use in this situations, the available sealing technology has presented certain problems and shortcomings.
For example, at the present time, a Century Line Sleeve® can be cast into the wall of the concrete manhole. It is a generally cylindrical sleeve formed of a polyolefin material, such as high density polyethylene, which lines the “porthole” in the wall of the concrete valve pit or manhole and which receives the section of the piping entering the interior of the manhole. A Link-Seal® is one type of sealing system which is then used to form the seal between the piping and the Line Sleeve®. Both items are commercially available from Thunderline/Link-Seal of Houston, Tex. The Link-Seal® is a modular, mechanical type of seal, consisting of inter-locking synthetic rubber links shaped to continuously fill the annular space between the pipe and the wall opening containing the Line Sleeve®. To install the Link-Seal®, it was necessary to properly place the assembly around the pipe in the manhole opening and then tighten a series of circumferentially arranged bolts, which action caused the seal structure to “bulge outwardly” and make sealing contact with the porthole opening. While the Link-Seal® has worked satisfactorily in many instances, it is somewhat dimension critical by its nature and complicated in design. Because the Link-Seal® itself occupies a fairly large circumferential area or region about the exterior of the pipe being sealed, it necessarily requires a larger diameter port hole in the sidewall of the manhole than otherwise might be necessary.
Other types of flexible couplings have also been disclosed in the prior art for purposes of connecting misaligned plumbing for liquids or gas, for shock absorption, and for providing flexibility when the connections to which the couplings are attached are not originally fixed with respect to each other. For example, in earthquake prone areas, it may be desirable to provide flexible couplings in plastic waterline systems. In the case of high temperature or high pressure systems, more complicated bellows-type systems have been employed. For example, U.S. Pat. No. 4,239,267 shows an expansion joint which features an internal bellows member within a special steel housing. U.S. Pat. Nos. 5,248,170 and 5,299,840, both show bellows type expansion joints with gimbal ring connecting assemblies which are used in the chemical, oil and power industries to compensate for thermal expansion, pressure differentials and lateral movement. U.S. Pat. No. 3,488,949 shows a piping system which includes three separate bellows having two floating piping sections surrounded by a wrapper plate for use in piping systems subjected to both thermal and pressure stresses.
Despite these advances, a need exists for an improved sealing system for use within a variety of types of piping for sealing the piping within an entry port in a building wall or other structural wall.
A need also exists for an improved sealing and expansion installation in a piping system for high temperature fluids such as insulated steam line which is less complex than the high temperature and pressure installations discussed above.
A need also exists for such a system which more effectively seals piping within the porthole of a concrete manhole or valve pit than did the prior art sealing systems and which more readily accommodates expansion and contraction forces in the pipeline than did the prior art systems.
A need also exists for such an installation system which utilizes many of the conventionally available materials and manufacturing techniques commonly used in the industry and which is relatively simple in design and economical to implement.
The present invention has as its general object to provide a sealing system for a piping system, such as for example, a high temperature line expansion installation, which satisfies the previously described deficiencies in the prior art systems.
Another object of the invention is to provide such a sealing system which includes a bellows arrangement in combination with other specific materials to provide a flexible coupling at the point at which a pipeline enters a manhole or valve pit and which compensates, where necessary, for the tendency of the pipeline to move under the influence of expansion and contraction forces.
The sealing system of the invention is used with a structure having at least one porthole opening defined between opposing wall openings for receiving piping extending from a point exterior of the structure to an interior space thereof. The system includes a liner sleeve formed of a synthetic polyolefin located within and lining the porthole opening of the structure. The liner sleeve comprises a generally cylindrical body having opposing end regions which initially extend outwardly slightly from the opposing wall openings of the porthole. A length of insulated and jacketed piping passes through the liner sleeve from outside the structure to the interior space thereof. In one preferred embodiment, the length of piping comprises an inner steel carrier pipe, an envelope of high temperature foamed insulation surrounding the inner pipe and an outer polyolefin protective jacket surrounding the envelope of insulation. The piping preferably forms section of a continuous fluid conduit for conveying high temperature fluids.
A flexible tubular bellows surrounds and joins one point of the outer polyolefin protective jacket of the length of insulated and jacketed piping to a second point on a selected end region of the liner sleeve which extends from the wall opening of the structure to the exterior thereof. The bellows is capable of being axially expanded and contracted to accommodate movement of the insulated and jacketed piping where expansion and contraction forces are present. The tubular bellows can be joined by any convenient technique, such as by being electrofused at either of opposite extents thereof to the respective protective jacket and liner sleeve. Preferably, the foam insulation is selected from the group consisting of polyurethane foams and polyisocyanurate foam. One preferred material for the outer protective jacket of the piping is high density polyethylene.
In a further embodiment of the invention, the length of insulated and jacketed piping which passes into the interior space of the structure terminates in a pipe end. The pipe end is connected to a pipe end of an additional length of piping or to a valve member by means of a flexible strut joint which absorbs expansion and contraction forces in the structure. The flexible strut joint is preferably a ball and socket construction which is capable of resisting tensile and compressive loads while allowing lateral, angular and rotational movement of the respective lengths of piping.
Additional objects, features and advantages will be apparent in the written description which follows.
Turning first to
As will be appreciated by those skilled in the art, the sealing systems of the invention could be used with a variety of types of pipes and pipe installations. Generally speaking, any structural porthole equipped with a polyolefin type liner or “sleeve” could accept the sealing system of the invention. For simplicity, the invention is first described in relation to a concrete valve pit used in an insulated steam piping system.
The piping systems of the type illustrated in the drawings are typically utilized to convey fluids at high temperature and/or pressures. For example, a typical steam line might be conveying fluid at, for example, 400° F. The temperature differentials which exists between the piping system materials and the fluid being conveyed cause expansion and contraction forces to be applied along the coaxially aligned pipe lengths. The bonded foam piping system illustrated in
The expansion and contraction forces are partially compensated for in the prior art by including one or more expansion loops (illustrated at 9 in
The present invention, in its most preferred form, is directed toward a sealing and expansion installation for high temperature insulated piping systems of the type previously described. The present invention attempts to alleviate, to some extent, the possible disbondment problems for foam bonded piping systems that are operating at “high temperature” in the range of 250° F. and above 250° F. The invention is also directed to an improved seal system and seal structure for sealing a length of foam bonded pre-insulated piping of the type described at the porthole opening of a concrete manhole or valve pit. The expansion and sealing system of the invention also provides an improved structure for accommodating the joining of adjacent pipe ends in the manhole interior to better compensate for expansion and contraction forces acting on the pipeline.
The reference in this discussion to pipe “lengths” is intended to refer to standard available factory pre-insulated piping of the type previously described having an inner metal pipe surrounded by an envelope of foamed insulation, which in turn, is contained within a polyolefin jacket. As referred to briefly above, typical commercial practice involves the use of steel, copper, aluminum or alloy conveying pipes, open or closed cell polyurethane, polyisocyanurate, polystyrene or the like, foamed rigid insulation and polypropylene, polybutylene, polyethylene, polyvinylchloride and similar protective jackets.
The term “high temperature”, as used in this discussion, will be any temperature exceeding 250° F., which is the present temperature limitation at which polyurethane foam is used in bonded foam systems. Temperatures above 250° F. require the use of higher temperature foams, such as polyisocyanurate foam.
The present invention is an improvement to presently available pre-insulated piping of the type which is commercially available and familiar to those in the relevant industries. Prior art pipe lengths of this general type are commercially available as standard factory type product. For example, such product is available from Thermacor Process, LP of Fort Worth, Tex., assignee of the present invention. One typical example is sold commercially as the “HT-406 High Temp Steel Piping System™.”
As will be appreciated, in the discussion which follows, the sealing systems of the invention can be used advantageously with the “HT-406 High Temp Steel Piping System™”, since the sealing system can not only seal the piping within the porthole of entry into the associated structure, but also can accommodate for expansion and contraction forces which might otherwise act to adversely affect the structural integrity of the insulated piping. However, the sealing system can also be used with other commercial piping systems used in the insulated pipe industries, such as for example, Applicant's Pure Class A Steel Conduit System™, Applicant's Duo-Therm 505 Modified High Density Polyethylene Jacketed Class A Steel Conduit System™, etc. In other words, the unique sealing aspects of Applicant's systems may be used in applications even where expansion and contraction forces are not necessarily intended to be accommodated for by the sealing system itself. However, the systems of the invention offer particular utility in situations where the insulated pipelines are subject to expansion and contraction forces which must be controlled at the point of entry into the building or structural sidewall.
Thus, with reference to
As shown in
A flexible tubular bellows 37 surrounds and joins one point of the end region 33 of the outer polyolefin protective jacket of the length of insulated and jacketed piping to a second point (illustrated as 39 in
Thus, the tubular bellows has opposing outer extents 41, 43 (
The preferred form of the invention, as has been described, contemplates a liner sleeve for the porthole opening in the structural sidewall formed of a polyolefin material which can be readily fusion bonded to the tubular bellows 37 of the sealing system. However, if the porthole in the sidewall of the structure being sealed is lined, for example, with a steel sleeve, the tubular bellows 37 of Applicant's sealing system could be secured in some alternate fashion. For example, a metal band clamp (not shown) could be placed around the exterior of the bellows 37 and about the exposed end of the steel sleeve in the porthole and tightened down in order to seal the bellows 37 to such a steel porthole liner sleeve. Other types of attachment mechanisms might also be utilized.
The particular embodiment of the piping system illustrated in
An invention has been provided with several advantages. The flexible coupling of the invention alleviates problems previously encountered with high temperature piping systems where such systems were subjected to damaging stresses. The system provides a simple and effective sealing system for a variety of piping systems and installations. The system incorporates several existing, commercially available materials or components, thereby simplifying manufacture and assembly. The particular bellows and additional flexible coupling components of the system compensate for expansion and contraction forces which could otherwise damage the integrity of the piping system. There is no need to utilize a mechanical sealing structure between the liner sleeve and the insulated and jacketed piping as was necessary in the prior art techniques. The bellows provides for longitudinal movement of the inner piping. The flexible couplings present in the manhole interior further compensate for expansion and contraction forces and may eliminate or reduce the need for expansion loops and anchor points of the type required in the prior art. The coupling is simple in design and economical to implement in a variety of industrial applications.
While the invention has been shown in one of its forms, it is not thus limited but is susceptible to various changes and modifications without departing from the spirit thereof.