A. Field of the Invention
The present invention relates generally to improvements in support arrangements for exposed pipes and, more specifically, to a support system for an exposed pipe on the roof of a building, in an attic or mechanical room, or the like, such as, for example, the condensate drain line of an air conditioning unit.
B. Description of the Prior Art
A variety of devices have been used in the prior art in order to support exposed pipe. Support devices are necessary for a number of reasons, such as to prevent undue strain being placed upon a pipe or coupling. In some cases, it is necessary to support the pipe at a slope with respect to an adjacent support area, such as in the case of condensate drain lines from air conditioning/heating systems, or in the case of sewer pipes and lines.
Commercial buildings often have various types of pipes which are exposed and run along the rooftops of such buildings. For example, it is quite common for air conditioning units to be mounted on a building roof of a commercial building, the air conditioning units having condensate drain pipes which slope from the unit toward an exit point on the rooftop. Other service units are commonly mounted on building roofs which utilize pipes which must be supported, often at a slope with respect to the surrounding rooftop. Modern building code requirements also dictate that pipes be properly supported in attics, mechanical rooms, and the like, in many situations.
In the past, it was common practice for mechanical and heating/ventilation contractors and roofers to hand saw pieces of wood of the desired height to support air conditioner condensate drain pipes. This procedure is time consuming and labor intensive. It was realized that an adjustable, ready-made device would save time and money.
While various devices are shown in the prior art for supporting pipes, shortcomings continue to exist. For example, U.S. Pat. No. 4,513,934, to Pruyne, issued Apr. 30, 1985, shows a pipe supporting device adapted to receive and support an exposed pipe on a building roof. The device has a base with a substantially flat bottom for resting on the roof and an upwardly tapered structure secured on and rising from the base to provide upwardly divergent, V-shaped recesses for receiving the pipe and supporting it above the base. One problem with the device shown in the '934 patent is that the upright portion of the device is not adjustable in length. As a result, it is not possible to vary the overall height of the device except by stacking multiple devices, one upon the other, thereby adding to the cost of the installation. Of course individual devices of the type shown in the '934 patent could be manufactured of different overall heights, however this would lead to additional expense in manufacture and require that the user maintain an inventory of different height devices in order to provide the slope required at the particular job site.
Applicant's prior U.S. Pat. No. 5,906,341, to Brown, issued May 25, 1999 and U.S. Pat. No. 6,076,778, to Brown, issued Jun. 20, 2000, solved certain of the noted deficiencies of the prior art. They solved the problem of providing an adjustable height for the support by providing an upright member which could be altered by a user at a job site to thereby provide a device having a desired overall height for supporting an exposed pipe. However, some situations required that multiple exposed pipes be supported. In order to support multiple exposed pipes the '341 and '778 patents utilized a PVC cross member as the weight supporting element with multiple exposed pipes being laid upon the cross member. This arrangement worked satisfactorily where the exposed pipes were also of relatively light weight construction, or only a single pipe was being supported. However, if the beam loading was too great there was the possibility of deformation of the PVC cross member. Also, some situations required a more robust assembly to carry greater weight and offer greater stability, than the PVC piping arrangement used in the '341 and '778 patents.
There continued to be a need, therefore, for improvements in the pipe support arts in order to meet the requirements of the previously described situations.
The present invention has as its object to provide a pipe supporting device which is simple in design and economical to manufacture and which can support an exposed pipe at a desired slope with respect to a surrounding support surface, such as a building roof.
Another object of the present invention is to provide such a pipe supporting device which has an upright member which is easily adjustable in length in order to provide a pipe supporting device of a selected overall height at the job site.
Another object of the invention is to provide such a pipe supporting device of standard components which can be mass produced at an economical price but which include height adjustment features to allow the standard device to be adjusted an overall height to fit the installation location at hand.
Another object of the present invention is to provide a pipe support system which provides a horizontal support surface of sufficient width to allow multiple exposed pipes to be supported thereon.
Another object is to provide a pipe support system which allows all of the previously mentioned advantages, such as a height adjustment feature, while making use of a more robust cross support construction which can support greater weight than standard PVC pipe.
The present invention uses a strut support in a pipe support system which receives and supports at least one exposed pipe, such as a condensate drain pipe from an air conditioning unit located on a roof of a building. The strut support has a base with a flat bottom for resting on the roof. The base may be provided with a plurality of holes therethrough to facilitate mechanical attachment or adhesive attachment to the roof The base has an upwardly extending receptacle portion. An upright member is provided which is formed of a synthetic plastic material of a first selected length, the upright member having a first extent which is insertable within the upwardly extending receptacle portion of the base to engage the base receptacle portion, and an opposite, second extent.
A strut receiving portion, also molded from a synthetic plastic material, is provided for receiving and supporting a strut in a generally horizontal plane with respect to the roof The strut receiving portion has a downwardly facing receptacle for receiving and engaging the opposite, second extent of the upright member and has a U-shaped channel region, when viewed from the end, which is integrally molded as a part of the downwardly facing receptacle. The U-shaped channel region has a bottom wall and a pair of spaced-apart, opposing sidewalls which extend vertically upward from the bottom wall to form the U-shaped channel. The opposing sidewalls are spaced-apart a predetermined distance which is sized for receiving and securing a length of strut material.
The spaced-apart, opposing vertical sidewalls of the strut receiving portion of the strut support each have at least one outwardly extending ear located thereon. Each ear has an ear opening which is sized to receive a locking strap for securely retaining the length of strut material within the U-shaped channel.
Preferably, each locking strap has a series of ratcheting tabs located along one side thereof for engaging the ear openings in ratcheting fashion. In a particularly preferred form of the invention, the spaced-apart opposing vertical sidewalls of the strut receiving portion of the strut support each has at least two outwardly extending ears located thereon in spaced relationship.
The spaced-apart opposing vertical sidewalls of the strut support terminate in an upwardly extending mouth region of the U-shaped channel. In a preferred form of the invention, the outwardly extending ears are located on the spaced-apart vertical sidewalls in an exterior location adjacent the mouth opening.
The height of the strut receiving portion is adjustable by adjusting the height of the upright member between the base and the strut receiving portion. The length of the upright member can be altered by a user at a job site to provide a device having a desired overall height for supporting the strut material at a desired height.
A pair of strut supports can be arranged side-by-side with a length of strut running therebetween to form a stable horizontal support surface for supporting one or more pipes, such as the condensate drain pipes used in commercial air conditioning systems.
A method is also shown for supporting an exposed condensate drain pipe running from an air conditioning unit located on a roof of a building. In the method of the invention, a pipe supporting strut is placed beneath the pipe at spaced intervals along the pipe. The pipe supporting strut is itself supported by a pair of strut supports, each of which is formed as has been previously described. A given length of strut material is installed between the strut receiving receptacles of a pair of the strut supports with the strut supports arranged in side-by-side locations so that the strut so supported forms a horizontal support surface with respect to the roof. This support surface can then be used to support a length of the condensate drain pipe on the horizontal support surface. Multiple pairs of the strut supports can be arranged beneath the length of condensate drain pipe at spaced locations to provide further support for the pipe.
The method of the invention can also include the additional steps of altering the length of the upright members of selected strut supports at spaced intervals along the exposed condensate drain pipe, to thereby provide a device having a desired overall height for supporting the exposed pipe at a desired degree of slope on a roof or other surrounding substrate. The length of the respective upright member can be altered by severing the length at an approximate desired height. The final desired height of the pipe supporting device is obtained by adjusting the length of the extent residing within either or both receptacle portions, the upright being glued at the final desired height.
Additional objects, features and advantages will be apparent in the written description which follows.
The preferred version of the invention presented in the following written description and the various features and advantageous details thereof are explained more fully with reference to the non-limiting examples included in the accompanying drawings and as detailed in the description which follows. Descriptions of well-known components and processes and manufacturing techniques are omitted so as to not unnecessarily obscure the principle features of the invention as described herein. The examples used in the description which follows are intended merely to facilitate an understanding of ways in which the invention may be practiced and to further enable those skilled in the art to practice the invention. Accordingly, the examples should not be construed as limiting the scope of the claimed invention.
In order to better understand the general environment of the present invention, reference will first be had to
The improved pipe support system of the invention will now be described with respect to
As best seen in
An upright member 27 of a first selected length (“1” in
The upright member 27, which can also be formed of a synthetic plastic material such as PVC, in addition to the first extent 31 (
A strut receiving portion, designated generally as 35 in
As shown in
The spaced-apart, opposing sidewalls of the strut receiving portion of the device each have at least one outwardly extending ear, such as ear 49 in
The pipe support system of the invention preferably includes a pair of the previously described strut supports, arranged in side-by-side fashion, as shown by supports 57, 59 in
The first selected length of the upright member 27 can be altered by a user at the job site to thereby provide a pipe supporting device having a desired overall height for supporting the exposed pipe 63 at a desired height on the roof Preferably, the upright member 27 is provided with graduations (55 in
In use, the pipe supporting devices of the invention are installed beneath the pipe to be supported at spaced intervals along the pipe. The flat bottom portion of the base rests upon the associated support structure to provide stability for the device and ensure the firm engagement of the pipe to be supported. The bottom of the device can be cemented to the rooftop or mechanically secured, such as by being nailed or screwed in place using the mounting holes (24 in
The overall height which is desired is determined and the upright member 27 is altered to the desired dimensions by severing the upright member at the appropriate graduation 55. The upright member is then installed within the receptacles of the strut support and a length of strut material is positioned so as to span a desired distance between a pair of the strut supports. One or more pipes can then be supported on the length of strut material. The pipe can be secured in place with a locking strap 51 which is passed about the strut exterior and secured after being passed through the opening in the ears 49.
An invention has been provided with several advantages. The pipe supporting device of the invention is simple in design and economical to manufacture. If desired, each of the structural components of the device can be molded or extruded from PVC or other commercially available plastic materials. PVC is generally preferred because it resists deterioration from exposure to ultraviolet light, i.e., sunlight, is fire retardant, and has the requisite strength for most applications. The tie straps can be of any convenient flexible plastic material. The adjustable upright member of the pipe supporting device allows the overall height of the device to be adjusted for supporting an exposed pipe at any of a number of desired heights on a roof or other surrounding support structure. A series of graduations provides a convenient means for determining the overall length of the upright member. Since the upright member is comprised of commercially available PVC pipe, it can be easily cut or sawed to the desired length. This allows a standard sized pipe supporting device to be mass produced which can be altered in overall height to the requirements of a particular job while on the job site. The device is simple to install and saves time over prior art practices, such as cutting and assembling wooden boards to the required heights. The paired strut supports with the intervening horizontal strut material provide a robust and stable support for even heavy pipe installations.
While the invention has been shown in only one of its forms, it is not thus limited but is susceptible to various changes and modifications without departing from the spirit thereof