The present invention relates to a pipe vise stand having increased utility and useable work area.
Vise stands are well known in the art. Vise stands have been used in various forms for well over 100 years. Typically, vise stands include a plate or similar relatively flat member supported by a collection of legs, usually foldable or hinged in some manner to enable the stand to be placed into a compact form and more readily transported to and from a work or job site. Vise stands also include a vise or similar mechanism for selectively engaging a workpiece to thereby enable an operator to perform one or more operations associated with the workpiece. Typically, the vise is in the form of a chain vise, however an array of other types of vises have been utilized.
Several types of vise stands are known, each of which has evolved to meet the needs of certain categories of workpieces and/or operations involving the workpieces. For example, relatively simple vertical stands are known which elevate and support a vise. Multi-leg stands with spaceable planar members similar to “horses” are known for supporting long metal or wood stock.
A particular type of vise stand for pipes has also evolved. Pipe vise stands typically include a chain vise as opposed to a moving jaw type vise since chain vises can provide engagement around the outer circumference of a pipe and thereby more securely retain the pipe. The chain vise or other vise provisions are typically incorporated into the plate member of the stand.
Another feature that is commonly found in pipe vise stands is a tube bender. A tube or pipe bender as typically provided in pipe vise stands includes one or more outwardly projecting members that define a pipe bending mandrel surface. These members typically are incorporated into the plate member and extend upward from the plate. The mandrel surfaces are typically concave and sized to receive one of various common tube or pipe diameters. The mandrel surfaces typically extend approximately 90° in an arcuate fashion about a generally horizontal bending axis to provide an arcuate forming surface about which a tube or pipe can be bent. For pipes of sufficiently small diameters and/or having walls that are sufficiently thin, an operator can manually bend pipe or tubing to a desired extent at a job site by use of a tube bender provided in a pipe vise stand.
Modern pipe vise stands may also include other provisions which may be useful to a pipe fitter, welder, or plumber. For example, in addition to a chain vise, one or more support members oppositely located from the chain vise are typically provided. The support members are typically incorporated into the plate and project upward from the plate. These support members assist in supporting and retaining a pipe engaged in the vise. Another feature sometimes provided in pipe vise stands is a holder for hand tools typically used by an operator. Holders may be in the form of hooks or other projections along the plate or work surface of the stand, or in the form of recesses or apertures in the plate, from which tools can be hung.
Many pipe vise stands also include provisions for improving the stability of the stand. These provisions may be in the form of tie-downs or other fixtures along the plate for attaching cables or rigid members to, which are then attached to mounting points along the floor or nearby walls. Another type of stabilizing provision is a jackscrew. Many pipe vise stands include a jackscrew assembly extending from the plate. The jackscrew is oriented to engage a stationary rigid member extending overhead. Upon extension of the jackscrew against the rigid member, a downwardly directed load or force is applied to the plate and legs of the vise stand, which can significantly improve the stability of the stand.
As a consequence of including one or more of the previously noted provisions in a pipe vise stand, the useable work area along an upper face of the plate is significantly reduced. As a result, plate members must be increased in size in order to provide a work area of sufficient size. However, increasing the size of plate members results in a larger and heavier vise stand. Furthermore, increasing the size of plate members may also increase the size and weight of other components of the stand such as the legs. Increased sizes and weights of vise stands increase costs of the resulting stands and reduces the ease and portability of the stands, which as will be appreciated is undesirable.
Accordingly, a need exists for an improved pipe vise stand which includes an array of provisions typically associated with currently available stands, yet which also provides an increased work area while not being excessively heavy or difficult to transport.
The difficulties and drawbacks associated with previously known vise stands are addressed in the various pipe vise stands and base plates described herein.
In one aspect, the present invention provides a pipe vise stand comprising a base plate defining a work face and including at least one support provision extending from the work face and vise provisions spaced from the at least one support provision. The base plate further defines a workpiece support territory along the work face and extending between the at least one support provision and the vise provisions. The pipe vise stand also comprises a plurality of legs attached to the base plate. The base plate further includes at least one tube bender disposed at least partially within the workpiece support territory.
In another aspect, the present invention provides a pipe vise stand comprising a base plate, and a plurality of extendable legs movably attached to the base plate. Each leg defines a proximal end attached to the base plate and a distal end opposite from the proximal end. The vise stand is positionable between (i) a work configuration in which the plurality of legs are extended from the base plate to an extended position and the distal ends of the legs generally reside within a common plane, and (ii) a transport configuration in which the legs are retracted from their extended position. The base plate defines a work face, the work face being upwardly directed when the vise stand is in a work configuration and the distal ends of the legs are contacting a horizontal surface. The base plate includes vise provisions at a first location along the base plate, support provisions at a second location along the base plate generally opposite and spaced from the vise provisions, and at least one bending mandrel extending from the base plate. The base plate defines a workpiece support territory along the work face of the base plate extending between the vise provisions and the support provisions. And, the at least one bending mandrel is at least partially located within the workpiece support territory.
In yet another aspect, the present invention provides a base plate for use with a pipe vise stand. The base plate defines a work face, an oppositely directed underside, and a peripheral edge region generally extending between the work face and the underside. The base plate comprises at least one support provision extending from the base plate beyond the work face. The at least one support provision defines a first width dimension. The base plate also comprises vise provisions extending from the base plate. The vise provisions define a second width dimension. The vise provisions are spaced from the at least one support provision. The base plate further defines a workpiece support territory along the work face extending between the first width dimension associated with the at least one support provision and the second width dimension associated with the vise provisions. The base plate further comprises a tube bender disposed within the work piece support territory.
As will be realized, the invention is capable of other and different embodiments and its several details are capable of modifications in various respects, all without departing from the invention. Accordingly, the drawings and description are to be regarded as illustrative and not restrictive.
The preferred embodiment pipe vise stands of the present invention include a base plate having a unique configuration. The base plate generally defines an upwardly directed work face and an oppositely directed underside. A plurality of legs, preferably three, are movably attached to the base plate and preferably along the underside of the base plate. The plurality of legs can be extended from a retracted position such that upon extension of the legs and contact between the leg distal ends and the floor, the base plate is elevated above the floor and oriented to provide a relatively level and horizontal work surface. In addition, the pipe vise stands preferably include locking provisions for ensuring that the legs remain in their extended position until an operator takes affirmative action to retract the legs. A chain 1 or other flexible member is preferably attached to one of the legs 40. Upon positioning the legs to a retracted position preferably attached to one of the legs 40.
Various references to “up”, “upward”, “underside” and the like are made herein. These orientation references are made with regard to the stand in a typical configuration during use, e.g. the stand having its legs fully extended and the stand positioned upright upon a floor.
The preferred embodiment pipe vise stands feature a base plate having a particular configuration as follows. The base plate includes vise provisions preferably located along a peripheral region of the base plate. Although a wide array of vise types may be used, preferably the vise is a chain vise as known in the art. The base plate also preferably includes one or more workpiece support members extending from the work face and located generally opposite the vise provisions and preferably also along a peripheral region of the base plate. The support members may separately or collectively define an upwardly directed V-shaped region for supporting a workpiece such as a pipe, and particularly a pipe engaged by the noted vise provisions.
The upwardly directed work face of the base plate defines a workpiece support territory generally extending between the vise provisions and the workpiece support provisions. The workpiece support territory extends between these provisions and has a width generally corresponding to the width of these provisions. Thus, at a region of the base plate at which is located the vise provisions, the width of the workpiece support territory is generally equal to that of the vise provisions. This width is referred to herein as WVB and is illustrated in
As previously noted, it is known to provide one or more pipe or tube benders in a pipe vise stand, and particularly in a base plate of such stands. A typical pipe or tube bender generally includes a bending mandrel and a corresponding workpiece aperture located proximate to the bending mandrel. Upon placing the pipe against the mandrel, a region of the pipe extends through the aperture. The pipe is initially oriented in a generally vertical position while the pipe extends through the bending aperture. Since the aperture is only slightly larger than the outer diameter of the pipe, upon urging the pipe against the bending mandrel, the region of the pipe within the aperture contacts the base plate, and is held stationary. This facilitates bending of the pipe along the arcuate surface of the bending mandrel as an operator applies force to a region of the pipe generally above the mandrel. Bending mandrels are typically in the form of a bending member extending upward from the work face of a base plate. The bending member defines a recessed concave region extending about a bending arc that is preferably defined about a horizontal axis. The recessed concave region is sized and shaped to fittingly receive a pipe and preferably a standard size pipe. The exposed surface of this concave region is the forming or bending surface. The workpiece aperture is sized to accept and receive the pipe of interest. Typically, bending mandrels are provided in groups or multiple sets so that the mandrels can be used to bend a range of pipe diameters, such as for example, ⅜ inch, ½ inch, ⅝ inch, ¾ inch, and 1 inch pipe. A typical combination of pipe diameters which bending mandrels accommodate is ½ inch, ¾ inch, and 1 inch. Collections of pipe or tube bending provisions are typically referred to in the art as “tube benders.” This term is periodically used herein. Representative examples of tube benders include those noted in U.S. Pat. Nos. 1,126,544; 1,393,766; and 2,831,583, for example.
The unique base plates of the preferred embodiment pipe vise stands, utilize a configuration in which at least a portion of a tube bender or collection of tube benders is located within the workpiece support territory defined along the work face of the base plate. Preferably, the tube bender or collection of benders is located entirely within the workpiece support territory defined by the base plate. These particular configurations have been discovered to significantly increase the useable work area associated with the base plate, particularly while a workpiece such as a pipe is engaged by the vise provisions and supported by the workpiece support provisions. Thus, by use and/or adoption of these particular configurations, a base plate can provide a relatively large useable work area while also providing an array of features, without an increase in the overall size of the base plate. In addition, another significant advantage of locating the tube bender(s) within a central region of the base plate is that greater loads or forces can be applied to a workpiece or pipe engaged therewith out impacting the stability of the stand, which facilitates bending.
Another feature of the preferred embodiment pipe vise stands described herein is the use of tube benders that do not exceed a particular height as compared to aspects of the vise provisions and the workpiece support provisions. That is, the tube bender(s) have a maximum height and are disposed at particular locations within the workpiece support territory such that they do not interfere and thus do not contact a pipe when supported and engaged by the workpiece support and vise provisions. These aspects are described in greater detail herein in association with the preferred embodiment pipe vise stands.
The preferred embodiment pipe vise stand 10 also comprises a plurality of legs 40 movably affixed to the base plate 20 and preferably extending from the underside of the base plate 20. Each leg 40 defines a proximal end 44 and an opposite distal end 46. The proximal end 44 is preferably engaged with a corresponding leg receptacle 28 provided along the underside 24 of the base plate 20. As noted, the plurality of legs 40 are preferably positionable between an extended position such as shown in
The pipe vise stand 10 further comprises vise provisions 50 which are preferably formed or otherwise engaged to the base plate 20. The vise provisions include a vise base 52 that defines an upwardly directed workpiece engaging face 53, and a handle base 54 for receiving a handle (not shown). The vise provisions 50 are most preferably provided in the form of a chain vise and so include a chain (not shown). Details as to chain vises suitable for incorporation in the present invention pipe vise stands and base plates are provided in association with currently known chain vises such as those available from Ridge Tool of Elyria, Ohio under the model designations BC210, BC410, BC210P, BC410P, BC510, BC610, BC810, BC2A, BC4A, and 640, for example. In addition, representative examples of features, construction, assembly, materials, and other aspects of chain vises are provided in one or more of the following U.S. Pat. Nos. 4,349,931; 1,158,414; 2,703,027; and 1,054,661. Although chain vises are preferred for incorporation or use with the pipe vise stands and/or base plates described herein, it is to be appreciated that other types of vises could be used such as, but not limited to, yoke vises.
The pipe vise stand 10 also preferably comprises one or more workpiece support member(s) 60 extending upward from the work face 22 of the base plate 20. The workpiece support members 60 are preferably located across and generally opposite from the vise provisions 50. The workpiece support member(s) 60 are preferably formed integral with the base plate 20, however the invention includes embodiments in which one or more workpiece support member(s) 60 are selectively attached or otherwise removably engaged with a stand or a base plate.
The pipe vise stand 10 also comprises one or more pipe benders 80. The pipe benders are preferably oriented so as to extend upward from the work face 22 of the base plate 20. Each pipe bender includes an upwardly extending bending mandrel or member and a recessed concave region. A corresponding workpiece aperture 90 is also preferably defined in the base plate 20 and most preferably proximate the bending mandrel. The location of the pipe benders 80 relative to other components and details of the pipe benders are described in greater detail herein.
The base plate 20 defines a workpiece support territory 70 extending along the work face 22 of the base plate 20. The workpiece support territory 70 extends between the vise provisions 50, and preferably the vise base 52; and the workpiece support member(s) 60. The workpiece support territory 70 is generally denoted as the region along the work face 22 extending between the dashed lines in
Referring further to
HSM≧HPB
Preferably, the maximum height of the pipe benders 80 is equal to or less than the minimum height of the workpiece support member(s) 60. In this preferred configuration, upon positioning a workpiece or pipe on the support member(s) 60. In this preferred configuration, and the vise provisions, the upwardly extending pipe benders 80, located in the workpiece support territory, will not interfere with, e.g. contact, the workpiece.
However, it will be appreciated that the invention is not limited to this preferred configuration. Instead, the invention includes arrangements in which the maximum height of a bender or collection of benders may be greater than a minimum height of the workpiece support member(s). Generally, such an arrangement may exist when the height of a bender or collection of benders is laterally offset or spaced from the location of minimum height of the workpiece support member(s). It is also contemplated that the maximum height of the bender(s) may be greater than the minimum height of the support member(s) even for configurations in which the bender(s) are directly in front of the support member(s) as depicted in
It will be appreciated that in no way is the present invention limited to base plates having the particular configuration, shape, and/or layout as illustrated in
The present invention includes a wide array of different arrangements and configurations of the base plate and specifically, the relative locations of the vise provisions, workpiece support member(s), and the pipe benders. For example,
It will be appreciated that the invention includes variations of all of the placement configurations depicted in
Moreover, it will be understood that the invention is not limited in any respect concerning the orientation and/or location of a handle base such as 154 relative to a corresponding vise base 152. Referring to
As previously noted, the one or more pipe bender(s) may be located entirely within or only partially within a workpiece support territory. Previously described
And,
The present invention also includes embodiments in which one or more benders are located or otherwise positioned so as to be spaced from the location of a leg along the underside of a base plate. Although several of the embodiments depicted in
In all of the embodiments described in conjunction with
WVB=WSM; (i)
WVB>WSM; (ii)
or
WVB<WSM. (iii)
The present invention also includes embodiments in which the base plate does not include a workpiece support member. Although such embodiments are less preferred than the embodiments described herein, the invention includes base plates free of such members such as 160, 260, 360, 460, 560, 660, 760, and 860. In these less preferred configurations, the workpiece support territory is defined by projecting the width of the vise provisions across the upwardly directed surface of the base plate. The lines of projection are generally taken parallel to the orientation of a member such as a pipe when secured in the vise provisions. Furthermore, it will be understood that the invention includes base plates having a wide array of vise types. In no way is the invention limited to base plates with chain vises. Non-limiting examples of vises include chain vises, yoke vises, machine or drill vises, compound slide vises, off-center vises, angle vises, sine vises, rotary vises, diemaker's vises, and pin vises.
Furthermore, it is also contemplated that the present invention includes embodiments in which the workpiece support member is located or otherwise disposed between the benders and the vise provisions. In these alternate configurations, the benders are located along a peripheral edge region of the base plate with the workpiece support member disposed at least partially between the benders and the vise provisions. Thus, the workpiece support member is disposed inboard of the benders, or the benders are disposed outboard of the workpiece support member.
In certain embodiments, it may be preferred to provide pipe benders that extend upward from a work face of the base plate (as measured immediately adjacent to the work face of the base plate) at an angle that is less than 90°, for example from about 60° to about 30°, and most preferably about 45°. Such a configuration for the pipe benders may facilitate a bending operation since the portion of pipe extending upward from the base plate is then not directly above the base plate and so may be more accessible to an operator. Referring to
In certain embodiments, it may be preferred to include one or more leveling provisions for the vise stands. Leveling provisions enable an operator to adjust the orientation of the base plate. Preferably, the leveling provisions are provided in association with at least one of the legs, and most preferably in association with one leg. It is also contemplated that leveling provisions could be included on each leg. As explained herein, it is most preferred that the leveling provisions enable an operator to adjust the orientation of the base plate while the stand is under a load, such as while supporting a workpiece and/or during application of a stabilizing load such as from a jackscrew.
A wide array of different assemblies and strategies can be used to enable leveling of the vise stands of the invention. For example, leveling provisions can be in the form of threaded leg members such that rotation of a leg member results in linear extension or retraction of the leg member generally along its longitudinal axis. Another form of leveling provisions is the use of threaded members disposed on the distal ends of the legs. The extent of adjustment of the leveling provisions is preferably such that the orientation of the base plate can be changed by about +/−3°. However, the invention includes versions in which the orientation can be changed to a greater extent such as by at least +/−5° of more.
The leveling provisions can include gross leveling adjustments and fine leveling adjustments. For example, gross adjustments can be in the form of telescoping leg sections engaged with one another by a member that is inserted into aligned apertures formed in the leg sections. A collection of apertures are preferably formed in each leg section. Upon appropriate positioning of one leg section to another to a desired leg length and alignment of a corresponding pair of apertures, the member is inserted into the aligned apertures thereby engaging the leg sections together.
Fine leveling provisions can be provided by threaded members disposed at the distal ends of the legs. Similarly, incorporating threaded regions along a length portion of a leg or leg section could also be used for fine leveling provisions or gross leveling provisions depending upon the thread characteristics and thread spacing.
Optional locking provisions can be included in association with the leveling provisions. Locking provisions can be in a wide variety of forms such as threadedly engaged locking members, locking nuts, and the like.
It will be appreciated that any of the described leveling provisions can be used in combination with other leveling provisions and used in more than one leg of the vise stands described herein. That is, in no way is the invention limited to any of the particular leveling provisions described herein.
As will be understood, either the connector member 106b or the fastening region 106c of the clasp 106 is inserted into the end link 104b of the chain 104. The connector member 106b is then engaged with the fastening region 106c to “close” the clasp 106 and thereby affix the end 104b of the chain 104 to the clasp 106. It will be appreciated that a wide variety of other fastening and retaining assemblies could be used for the clasp 106, and/or the chain 104. Non-limiting examples include cables, cords, ties, straps, and flexible members.
Preferably, key provisions are provided in both the upper and lower leg portions. The key provisions prevent rotation of the lower leg portion 1441 about its longitudinal axis relative to the upper leg portion 1440, and vise-versa. Although a wide array of key provisions may be used, a preferred configuration is shown in
The various components of the vise stands described herein can be formed from nearly any suitable material having sufficient strength, durability and rigidity for the stands to function as described herein. Metals such as various grades of hardened steel are preferred. Other metals such as alloys of aluminum, magnesium, and the like are also contemplated. A preferred material for the base plate is aluminum. It is further envisioned that composite materials could be used for certain components. The present invention is not limited to any particular type of material.
Representative examples of features, construction, assembly, materials, and other aspects of vise stands and pipe vise stands are provided in one or more of the following U.S. Pat. Nos. 1,634,837; 798,371; 1,216,610; 4,715,760; 1,686,023; 1,393,766; 1,126,544; 4,231,557; and 7,430,968. In addition, such information is also noted in US Patent Application Publication US 2007/0080268.
Many other benefits will no doubt become apparent from future application and development of this technology.
All patents, published applications, and articles noted herein are hereby incorporated by reference in their entirety.
It will be understood that any one or more feature or component of one embodiment described herein can be combined with one or more other features or components of another embodiment. Thus, the present invention includes any and all combinations of components or features of the embodiments described herein.
As described hereinabove, the present invention solves many problems associated with previous type devices. However, it will be appreciated that various changes in the details, materials and arrangements of parts, which have been herein described and illustrated in order to explain the nature of the invention, may be made by those skilled in the art without departing from the principle and scope of the invention, as expressed in the appended claims.