Example embodiments generally relate to hand tools and, in particular, relate to a pipe wrench with improved capability to engage pipe or other media at other than a typical 90 degree angle.
Hand tools are commonly used across all aspects of industry and in the homes of consumers. Hand tools are employed for multiple applications including, for example, tightening, component joining, and/or the like. For some plumbing applications, and other pipe joining applications, a pipe wrench with one movable and one fixed jaw may be preferred. These familiar hand tools typically place the moveable jaw at a distal end of the pipe wrench and allow the span of the pipe wrench (i.e., the space between the fixed jaw and the movable jaw) to be adjusted by moving the movable jaw farther away from the fixed jaw or closer to the fixed jaw.
Each of the fixed jaw and the movable jaw typically have an array of teeth that lie in a plane with each other. The array of teeth in the fixed jaw is generally in a plane that is substantially parallel to the plane in which the array of teeth in the movable jaw over the range of spans that are achievable for the pipe wrench. The profile of each array of teeth is generally consistent over the longitudinal length of each array. In other words, the length, width and height of the ridges that form the teeth are generally of the same size in order to ensure that the arrays stay substantially parallel to each other over the range of spans.
This arrangement works quite well for enabling the pipe wrench to grip or get a bite on pipes that extend between the jaws at an angle that is substantially perpendicular to the longitudinal length of the pipe wrench, while ensuring that many different pipe sizes can be gripped as the span of the wrench is adjusted. However, this arrangement is not very useful for situations where limited access to the pipe (e.g., due to working in low access areas or where obstructions to natural turning of the wrench prevent gripping the pipe at a 90 degree angle relative to the longitudinal length of the pipe wrench). These situations may be considered to be instances in which it is desirable to get a “side bite” on the pipe instead of the normal 90 degree bite or grip. In these side bite scenarios, the teeth will often slide off the pipe or gall the surface of the pipe.
Thus, it may be desirable to develop an improved design for pipe wrenches relative to side bite scenarios such as those described above.
In an example embodiment, a hand tool may be provided. The hand tool may include a handle section, a working end operably coupled to the handle section, and a jaw assembly disposed at the working end. The jaw assembly may include a movable jaw and a fixed jaw. A span defined between the movable jaw and the fixed jaw may be adjustable. Each of the movable jaw and the fixed jaw may include an array of teeth defined by ridges that extend substantially parallel to each other. The array of teeth on each of the fixed jaw and the movable jaw may include a first set of teeth having a first width and a first depth, and a second set of teeth having a second width and a second depth. The first depth may be less than the second depth and the first width is less than the second width.
In another example embodiment, a jaw assembly for a hand tool may be provided. The jaw assembly may include a movable jaw and a fixed jaw. A span defined between the movable jaw and the fixed jaw may be adjustable. Each of the movable jaw and the fixed jaw may include an array of teeth defined by ridges that extend substantially parallel to each other. The array of teeth on each of the fixed jaw and the movable jaw may include a first set of teeth having a first width and a first depth, and a second set of teeth having a second width and a second depth. The first depth may be less than the second depth and the first width may be less than the second width.
Having thus described some example embodiments in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
Some example embodiments now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all example embodiments are shown. Indeed, the examples described and pictured herein should not be construed as being limiting as to the scope, applicability or configuration of the present disclosure. Rather, these example embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like reference numerals refer to like elements throughout. Furthermore, as used herein, the term “or” is to be interpreted as a logical operator that results in true whenever one or more of its operands are true. As used herein, operable coupling should be understood to relate to direct or indirect connection that, in either case, enables functional interconnection of components that are operably coupled to each other.
As indicated above, some example embodiments may relate to the provision of a hand tool such as a pipe wrench or pliers with an improved design that enables the pipe wrench to effectively grasp media that is not substantially perpendicular to the longitudinal axis of the hand tool. As used herein, the grasping of media (e.g., a pipe) within the span of the pipe wrench where the media is not substantially perpendicular to the longitudinal axis of the pipe wrench will be referred to as a “side bite” situation, or simply as “side bite.”
Referring now to
The handle section 104 may extend along a longitudinal axis 106 of the hand tool 100 and, in this example, the jaw assembly 110 may also be formed along the longitudinal axis 106 of the hand tool 100. The movable jaw 120 may be disposed at a distal end of the hand tool 100, and the fixed jaw 130 may be disposed proximate to a distal end of the handle section 104. More specifically, the movable jaw 120 may be disposed at a distal end of an extension arm 140 that is movable relative to a retention housing 150 formed at a distal end of the handle section 104, and proximate to the fixed jaw 130. The retention housing 150 may include an orifice through which a portion of the extension arm 140 may pass. The extension arm 140 may include threads 160 that engage an adjustment member 170 that is rotatably retained proximate to the retention housing 150. The adjustment member 170 may be an annular component including threads that are oriented inwardly toward an axis of the adjustment member 170. The threads of the adjustment member 170 may engage the threads 160 of the extension arm 140. By moving the adjustment member 170 in the directions of double arrow 180, the internal threads of the adjustment member 170 may interact with the threads 160 on the extension arm 140 to move the extension arm 182 in a respective one of the directions shown by double arrow 182. Accordingly, a span 190 defined between the movable jaw 120 and the fixed jaw 130 may be adjusted.
In a typical situation, the span 190 may be adjusted by rotating the adjustment member 170 to extend the extension arm 140 until the span 190 is larger than an external diameter of a pipe (or other media) that is to be engaged by the hand tool 100. The adjustment member 170 may then be rotated in the opposite direction to reduce the span 190 until the movable jaw 120 and the fixed jaw 130 engage opposite sides of the media. Teeth of the movable jaw 120 and the fixed jaw 130 may, in some cases, grasp or otherwise get a bite on the opposite sides of the media. The handle section 104 may then be pushed or pulled in the directions shown by double arrow 192 to pivot the hand tool 100 about pivot axis 195, which may be defined near the center of the span 190. The length of the handle section 104, and the distance from the fixed jaw 130 to the pivot axis 195 therefore substantially defines the length of the lever arm formed for operation of the hand tool 100 to turn the media that is placed within the span 190.
As noted above, each of the fixed jaw 130 and the movable jaw 120 may be defined, at least in part, by an array of teeth. As can be appreciated from
As shown in
In each of the instances described in the preceding paragraph, the general expectation is that the media will have an axis that substantially aligns with the pivot axis 195. In other words, the media generally extends through the span 190 at an angle that is substantially perpendicular to the longitudinal axis 106 of the hand tool 100. However, in a side bite situation (as shown in
To provide increased side bite capability, example embodiments may equip the movable jaw 120 and the fixed jaw 130 with a set of teeth that is both wider and deeper than a majority of the teeth that form the array of teeth of each respective one of the movable jaw 120 and the fixed jaw 130. Such a set of teeth (i.e., wider and deeper) may generally provide a slightly different shape and therefore also function than adjacent teeth.
The arrays of teeth that form the movable jaw 120 and the fixed jaw 130 may mirror each other about the pivot axis 195 to at least some degree. As such, individual numbers of teeth and the shapes and positions thereof may be slightly different in some cases. However, in an example embodiment, each of the arrays of teach on the movable jaw 120 and the fixed jaw 130, respectively, may include at least a first set of teeth 220 and a second set of teeth 230, where the second set of teeth 230 is wider and deeper than the first set of teeth 220. Some example embodiments may further include a third set of teeth 240 that is even narrower than the first set of teeth 220, but otherwise generally shares the same depth as the first set of teeth 220.
As best seen in
As best seen in
In an example embodiment, the first and third sets of teeth 220 and 240 may include some teeth or ridges that are formed consecutively or immediately adjacent to other teeth or ridges within the same respective set of teeth. In other words, some of the teeth of the first set of teeth 220 are immediately adjacent to other teeth of the first set of teeth 220 and some teeth of the third set of teeth are immediately adjacent to other teeth of the third set of teeth 240. However, this is not the case with the second set of teeth 230. Instead, each of the teeth of the second set of teeth 230 are not adjacent to another tooth of the same set of teeth. As such, each tooth of the second set of teeth 230 is necessarily spaced apart from a next tooth of the same set such that teeth from another set are interposed therebetween. In this example, the second set of teeth 230 includes a first tooth 232 and a second tooth 234 that are spaced apart from each other by at least three teeth of the third set of teeth 240.
Although not required, in the example of
Accordingly, in some examples, teeth of the first set of teeth 220 may be disposed at longitudinal ends of the array of teeth, and teeth of the second set of teeth 230 and the third set of teeth 240 may be interposed therebetween. Furthermore, teeth of the third set of teeth 240 may be interposed between teeth of the second set of teeth 230. Teeth of the third set of teeth 240 may also extend from the first tooth 232 of the second set of teeth 230 to a point beyond the second tooth 234 of the second set of teeth 230. As can be appreciated from
In this regard,
In some example embodiments, the second set of teeth 230 may improve grip strength so that angular differences (α) of about 30 degrees or more may be effectively tolerated while still enabling good grip strength on the media 300 to enable gripping and/or turning of the media 300 without marring or galling the external surface of the media 300. Furthermore, in some cases, a larger portion of one or both of the sidewalls 236 of the first and second teeth 232 and 234 of the second set of teeth 230 may contact the media 300 due to the increased size of the bite span 250 relative to the very small bite span that otherwise exists between adjacent teeth. At least four contact points spaced apart from each other by at least the bite span 250 may therefore be created and, in some cases, a portion of at least one or more than one of the sidewalls may also contact the outer surface of the media 300.
As can be appreciated from the example of
The hand tool and/or its components may include a number of modifications, augmentations, or optional additions, some of which are described herein. The modifications, augmentations or optional additions may be added in any desirable combination. For example, the array of teeth on each of the fixed jaw and the movable jaw further may include a third set of teeth having a third width and the first depth. The third width may be less than both the first width and the second width. In an example embodiment, a plurality of teeth of the third set of teeth may be disposed between a first tooth of the second set of teeth and a second tooth of the second set of teeth. In some cases, at least one tooth of the third set of teeth may not be disposed between the first tooth and the second tooth. In an example embodiment, the first set of teeth may include at least one tooth on each end thereof between which all teeth of the first set of teeth and the third set of teeth are disposed. In some cases, an apex of each tooth in the array of teeth may be equidistant from an adjacent apex of each adjacent tooth regardless of whether the adjacent apex is on a tooth of the first, second or third sets of teeth. In an example embodiment, sidewalls of teeth in the array of teeth on the movable jaw have a first slope, and sidewalls of teeth in the array of teeth on the fixed jaw have a second slope, and the first slope and the second slope may be different. In some cases, one of the first slope and the second slope may include a curved surface. In an example embodiment, sidewalls of teeth in the array of teeth on one of the movable jaw or the fixed jaw may have a first slope away from the apex in a first direction, and a second slope away from the apex in a second direction, and the first slope and the second slope may be different. In some cases, apexes of each tooth of the array of teeth on the fixed jaw lie in a first plane and apexes of each tooth of the array of teeth on the movable jaw lie in a second plane. In an example embodiment, the first and second planes may be substantially parallel to each other over a range of distances defining the span. In some cases, the hand tool may be a pipe wrench. However, if employed in a pliers or other wrench, example embodiments may have two movable jaws and the apexes of the teeth in one or both jaws may not necessarily be in the same plane.
Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Moreover, although the foregoing descriptions and the associated drawings describe exemplary embodiments in the context of certain exemplary combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative embodiments without departing from the scope of the appended claims. In this regard, for example, different combinations of elements and/or functions than those explicitly described above are also contemplated as may be set forth in some of the appended claims. In cases where advantages, benefits or solutions to problems are described herein, it should be appreciated that such advantages, benefits and/or solutions may be applicable to some example embodiments, but not necessarily all example embodiments. Thus, any advantages, benefits or solutions described herein should not be thought of as being critical, required or essential to all embodiments or to that which is claimed herein. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
This application is a continuation of U.S. application Ser. No. 17/417,275 filed on Jun. 22, 2021, which is a U.S. national phase entry of international application number PCT/US2019/067802 filed on Dec. 20, 2019, which claims priority to U.S. application No. 62/785,848 filed Dec. 28, 2018, the entire contents of each are hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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20230041475 A1 | Feb 2023 | US |
Number | Date | Country | |
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62785848 | Dec 2018 | US |
Number | Date | Country | |
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Parent | 17417275 | US | |
Child | 17972615 | US |