The present subject matter relates to wrenches in general and, in particular, relates to wrenches (commonly known as “pipe wrenches”) having housing components that include expanded or curved openings into which other components of a wrench can be inserted. Accordingly, the present subject matter includes insertion of a shank and one or more shims into housing openings of a wrench. In addition, the present subject matter provides methods for avoiding failure of, or damage to, wrench components and to the surfaces thereof, that would otherwise be caused by excessive lateral loading or pressure applied to such wrench components, or to the operative surfaces thereof.
Such wrenches (commonly known as “pipe wrenches”) have a “fixed” or heel jaw (referred to herein either as “a fixed lower jaw” or simply as “a lower jaw”) secured to a handle, as well as a movable or “hooked” jaw (referred to herein as “an upper jaw”) that is able to pivot, to a limited extent, about the handle. Typically, the hooked jaw can be selectively positioned, relative to the heel jaw, by rotating a certain threaded member typically located on such wrenches. In operation, pivoting action of the hook jaw causes the hook jaw and heel jaw to close a gap, between, when a rotational force is applied to the handle. Gripping force and torque are thusly simultaneously applied to a workpiece.
In order to increase loads or force applied to the wrench, users often place an end of a length of pipe, or other elongated member, over the wrench handle, in order to effectively lengthen the handle. During application of a force to the lengthened handle, such as during a user's act of gripping a surface of a workpiece, lateral displacement of the handle may occur, relative to a plane in which the force is applied. As a result, such lateral displacement may apply, and often does apply, significant forces, and resulting pressure, to surfaces of the wrench housing, which may cause damage to the wrench. Possibly resulting in fracture of the wrench body, typically along regions of the housing.
Accordingly, an improved wrench or wrench housing is desired by the skilled professionals using such wrenches, the housings of which exhibit increased capacity to perform as desired, during periods of increased side or lateral loading. It is particularly desired that such wrench housings possess increased capacity, relative to conventional wrenches, for loads associated with lateral displacement of the handle during gripping of a workpiece. Moreover, it is desirable to provide users with an improved wrench or wrench housing, capable of withstanding side or lateral loading to an extent greater than provided by conventional wrenches, without damage to or fracture of the wrench body.
The difficulties and drawbacks associated with previous approaches are addressed in the present subject matter as follows.
In one aspect, the present subject matter provides a wrench comprising a handle having a distal end and a proximate end. The wrench also comprises a movable upper jaw having a shank. The shank includes a threaded region. The wrench also comprises a housing integrally formed with the proximate end of the handle. The housing includes a lower jaw portion and a channel sized to receive the shank of the movable upper jaw. The shank of the upper jaw is disposed in the channel. The wrench also comprises a rotatable member threadedly engaged with the threaded region of the shank of the upper jaw. The member is rotatably secured to at least one of the handle and the housing. Upon rotation of the member, the distance between the lower jaw and the upper jaw is selectively adjusted. The channel extends between a first opening on a first face of the housing and a second opening on a second face of the housing. The first face is directed toward the upper jaw and the second face is directed toward the distal end of the handle. The area of the first opening is greater than the area of the second opening.
In another aspect, the present subject matter provides a wrench comprising a handle and a housing affixed to the handle. The housing defines a first face and a second face oppositely directed from the first face. The housing includes a lower jaw proximate the first face. The housing defines a plurality of interior walls defining a channel that extends through the housing between the first face and the second face. The wrench also comprises a movable upper jaw having a shank. The shank includes a threaded region. At least a portion of the shank is disposed in the channel in the housing. The wrench also comprise a rotatable member threadedly engaged with the threaded region of the shank of the upper jaw. The member is rotatably secured to at least one of the handle and the housing. Upon rotation of the member, the distance between the lower jaw and the upper jaw is selectively adjusted. At least one of the interior walls extending through the housing includes an arcuate region.
In yet another aspect, the present subject matter provides a wrench comprising a movable upper jaw having a shank. The shank includes a threaded region. The wrench also comprises a handle having a distal end and a proximate end. The wrench additionally comprises a housing integrally formed with the proximate end of the handle. The housing includes a lower jaw portion and a channel sized to receive the shank of the movable upper jaw. The shank of the upper jaw is disposed in the channel. The channel is defined by a plurality of interior walls extending through the housing. The wrench also comprises a rotatable member threadedly engaged with the threaded region of the shank of the upper jaw. The member is rotatably secured to at least one of the handle and the housing. Upon rotation of the member, the distance between the lower jaw and the upper jaw is selectively adjusted. The wrench also comprises a shim disposed in the channel and at least a portion of the shim positioned between the shank and at least three interior walls of the plurality of interior walls defining the channel.
In still another aspect, the present subject matter provides a method of increasing capacity of a wrench to lateral loading. The method comprises providing a wrench including a handle, a housing having a lower jaw and a channel defined by a plurality of interior walls extending through the housing, a movable upper jaw having a threaded shank and the shank disposed in the channel, a rotatable member threadedly engaged with the threaded shank such that upon rotation of the member the distance between the lower jaw and the upper jaw is selectively adjusted. The method also comprises incorporating at least one feature in the housing of the wrench, in which the feature is selected from (i) wherein at least one of the interior walls of the plurality of interior walls that define the channel, includes an arcuate portion, (ii) wherein the channel extends between a first opening and a second opening defined on the housing, and the area of the first opening is greater than the area of the second opening, (iii) wherein the plurality of interior walls that define the channel include a pair of diverging interior walls, and (iv) a shim disposed in the channel and positioned between at least three of the interior walls of the plurality of interior walls and the shank.
As will readily be admitted by one of ordinary skill in the art, the subject matter described herein is capable of various other embodiments, different from each other. As a result, any details associated with all such embodiments are capable of modifications in various respects, without departing from the spirit of appended claims. Accordingly, the description and drawings are all to be regarded as illustrative and not restrictive.
The present subject matter discloses and is generally directed to wrenches (commonly referred to as “pipe wrenches”) that exhibit increased capacity to withstand and thus resist damage to housing components of the wrench upon application by a user of a laterally-directed load or force to wrench components. Such resistance to damage to the wrench housing results from one or both of the following features.
One feature is the incorporation of inner wall surface configurations within a channel extending through the wrench housing within which a shank component of the wrench is disposed. In particular, the channel wall surface configurations or geometries can include (i) a pair or select pairs of interior walls diverging apart from each other; (ii) a pair or select pairs of interior wall(s) having one or more regions or portions that are arcuate or non-linear; and/or, for housings having opposing faces, (iii) a pair or select pairs of openings at opposing faces (of the wrench housing) that have different sizes.
Another feature of the present subject matter is the use of a shim component that is disposed in the channel of the wrench housing. Briefly, the shim is positioned at least partially around the shank of the upper jaw, between the shank and at least three of the interior walls that define the channel extending through the wrench housing.
One or both of these features or variations thereof, may be incorporated in a wrench. Incorporating such features into wrenches has been found to surprisingly and unexpectedly result in significant increases in load capacity of the wrench of the present subject matter, demonstrating an ability to avoid damage resulting from lateral loading.
In many embodiments, when an arcuate region of a surface-area portion of an interior wall is provided, the surface area of the arcuate region constitutes at least about 10%, in certain embodiments at least about 25%, and in other embodiments at least about 50% of the total surface area of an interior wall extending between opposite faces 12, 14 of the housing 10. Thus, as illustrated by
The present subject matter includes surface configurations (or geometries) for portions of interior wall surfaces of channel 20 extending through housing 10, resulting in transfer of a load to a stronger section or region of the housing 10 and the transfer and distribution of the load over a relatively larger surface area, whenever a wrench (incorporating principles of the present subject matter) is used in a manner for which it was intended. As an example of these principles, channel 20 could include a pair of diverging interior walls extending through at least part of housing 10. Or, the channel 20 could include interior walls that include multiple arcuate regions or arcuate portions. Or, the channel 20 could include two interior walls having arcuate portions opposed to each other. Or, the channel 20 could include one or more interior walls with arcuate portions, where at least one such interior wall of housing 10 defines at least one arcuate surface portion spaced between faces 12 and 14 of housing 10, as illustrated in
Certain conventional wrenches include a shim or similar component within a housing of the wrench. Such shims or similar components typically function as a spring or biasing member to urge the shank of the upper jaw toward the center of the channel.
In accordance with the present subject matter, a novel shim is provided and positioned within a housing to further distribute lateral loading of forces along regions of increased surface area of wrench components in order to reduce a potential for damage to wrench components as a result of laterally-disposed forces also called “side” loading.
Referring to
The present subject matter also includes the use of conventional shims in a wrench housing that utilizes one or more channel features as described herein. For example,
The present subject matter includes housings having a variety of different geometries and configurations of the channel.
In many embodiments of the present subject matter, the channel through the housing extends between openings on the first and second faces of the housing which differ in size. For example, referring to
The present subject matter includes the use of a conventional housing with a shim of the present subject matter.
The present subject matter also provides methods for reducing potential for failure of a wrench due to excessive lateral loading of the wrench, and thus increase capacity of the wrench to lateral loading. The methods of the present subject matter thus involve one or both of (i) a provision for a channel extending through the wrench housing in which the channel exhibits certain surface configurations or geometrical features as described herein; and/or (ii) a provision for a particular shim component in the channel as described herein. Utilization of one or both of these methods has been found to significantly increase capacity of the wrench to accommodate side or lateral loading without damage occurring to the wrench and particularly the wrench housing.
Various other benefits will become apparent to those of ordinary skill in the art from future application and development of the technology of the present subject matter.
All patents, applications, commercial products and their safety standards, and any technical articles noted herein are hereby incorporated by reference in their entirety.
The present subject matter includes all operable combinations of features and aspects of the present subject matter described and/or illustrated herein. For example, if one feature is described in association with a certain embodiment and another feature is described in association with another embodiment, it is understood that the present subject matter includes all such embodiments having a combination of these features.
As described hereinabove, the present patent disclosure identifies problems faced by ordinary users of common wrenches, and solves many problems associated with conventional wrenches commonly called pipe wrenches. Yet, it will be appreciated by those of ordinary skill in the art that changes in detail, or arrangement of components described and illustrated herein to explain the nature of the present subject matter, can easily be made by those of ordinary skill in the art, without departing from the principles and scope of the present subject matter, as expressed in the appended claims.
Number | Date | Country | Kind |
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201741030854 | Aug 2017 | IN | national |
The present patent application is a continuation-in-part of U.S. Ser. No. 15/832,138 filed Dec. 5, 2017 which, in turn, is based upon Indian patent application Serial Number 201741030854, the benefit of which is hereby claimed for purposes of priority.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 15832138 | Dec 2017 | US |
Child | 16789956 | US |