This invention relates to a closure suitable for use on pipelines and pressure vessels, and particularly to a closure which can resist high pressure but which can be opened quickly when the pipeline or pressure vessel pressure retained by the closure has been reduced to zero, and to a method of locking and unlocking such a closure.
Various types of pipeline and pressure vessel closure are known. One known type is the screwed closure, a two-piece design comprising an externally threaded hub and an internally threaded cap. It suffers from the disadvantage that it is slow to open and close and the threads can be difficult to align. The screw threads cannot be inspected when the closure is in the closed position.
A further known closure is the external clamp closure. This is a three-piece design comprising a hub, door and external locking clamps, and uses a pressure energised o-ring type seal. This type of closure is slow to open and close if fine threaded screws are used, and requires a high level of maintenance. The hinge arms are prone to sag.
Another known arrangement of closure is the locking band closure. This is a three piece design comprising a hub, a door and a split conical locking band actuated by an expander mechanism. A vent/bleeder screw and locking band segment prevent release of the band until pressure has been vented. This closure suffers from the disadvantage that the band is not well retained when the door is in the open position, with the result that the band can slip and distort on smaller lighter sizes if operated wrongly. On larger size closures the locking band is used as a carrier ring for the larger pressure-retaining segments, which may also lead to distortion and misalignment during operation. The primary function of the locking segment is to prevent the contraction of the main pressure-containing band and may not transfer load from the door into the hub. Consequently, in both the smaller and larger size closures of this type the locking band segment can be difficult to insert and remove.
Another known closure is the locking segment closure, a three piece design comprising a hub, a door and a number of segment locking blocks. Such a closure is described in EP 1054195A. A drive plate is rotated to move the segment blocks radially outwards to engage in a recess in the hub, thereby locking the door. Further rotation of the drive plate causes a lockout plate to engage the segment blocks and prevent them moving radially inwards. However the segment blocks have gaps between them when in the locked position, so that when the closure is subject to pressure load is not transferred from the door to the hub over the full circumference.
It is an object of the present invention to provide an improved closure which is quick and easy to open but which prevents opening of the closure under pressure and prevents retraction of the locking segment when the door is closed. It is a further object of the present invention to improve the distribution of force between the door and hub.
According to a first aspect of the present invention there is provided a closure comprising:
a door adapted to fit into an aperture in a member to be closed;
a plurality of arcuate locking members disposed around the periphery of the door for locking the door to said member, the locking members being constrained so as to permit movement of the locking members in at least a radial direction towards and away from the periphery of the door;
a key member; and
a drive member plate adapted to drive the locking members; such that rotation of the drive member relative to the door causes the locking members to move radially outwardly and at least some of the locking members to move circumferentially as well as radially outwardly such that the locking members are moved from an unexpanded unlocked position to an expanded locking position which permits the key member to be moved to a position between two adjacent locking members.
The drive member may comprise a drive plate. Rotation of the drive member relative to the door may also cause the locking members to move axially towards the door, urged by a cam surface on the drive plate.
Preferably the locking members are in mutual contact in the expanded locking position.
Preferably each locking member has at least one guide pin associated therewith. Each locking member may have two or more guide pins associated therewith.
The drive member may comprise a plurality of drive slots each engaging a respective guide pin associated with one of said locking members. The drive slots may be through slots or channels.
The door may include a plurality of guide slots each engaging one of said guide pins. The guide slots may be through slots or channels, and may be provided on a plate secured to the door, or directly on the door.
Rotation of the drive member relative to the door in a first locking direction may cause the guide pins to move radially outwardly and at least some of the guide pins to move circumferentially as well as radially outwardly such that the locking members are moved to an expanded locking position which permits the key member to be moved to a position between two adjacent locking members. Rotation of the drive plate relative to the door may cause the drive slots of the drive plate to urge the guide pins to travel along the guide slots of the door.
Preferably the aperture comprises a substantially cylindrical bore. Preferably the cylindrical bore has a locking recess. The recess may have a planar bearing surface adapted to seal against a corresponding bearing surface on the door. The recess may have an angled wedge surface opposed to the bearing surface.
The locking members may be provided with a corresponding angled surface adapted to engage the angled wedge surface.
The drive member may be rotatably mounted to the door on an axis of rotation. Preferably each drive slot has a first arcuate portion whose spacing from the axis of rotation is substantially constant, and a second offset portion whose spacing from the axis of rotation decreases with distance from the first portion. Preferably the drive slots are provided with first arcuate portions of different length, adapted to drive the locking members through corresponding different amounts of circumferential displacement when the locking members are moved from the unexpanded unlocked position to the expanded locking position.
In one embodiment each arcuate locking member has two guide pins associated therewith, each guide pin being adapted to engage a respective drive slot in the drive plate. Preferably the guide pins are each adapted to also engage a respective guide slot in the door.
Preferably the guide slots in the door are arranged such that their longitudinal axis is at an angle of inclination to the radial direction. Preferably the angle of inclination varies according to the circumferential position of the guide slot. Preferably the angle varies between 0° and 90°.
The key member is preferably arcuate. Preferably the key member has a cross-sectional shape similar to that of the locking members.
The key member may be slidably mounted to the door. Preferably there is provided a lever means adapted to permit the key member to be moved radially outwardly from a first unengaged position to a second engaged position in which the key member is engaged between two locking members to form a substantially continuous ring with the locking members.
The closure may be provided with additional locking means comprising an externally threaded vent plug. Preferably the door is provided with an internally threaded vent aperture adapted to receive the vent plug. Preferably the vent plug is connected to move with the key member, and may be retained on the key member. Preferably the vent plug can only be received in the internally threaded vent aperture when the key member is in the engaged position. This prevents the key member being removed from its engaged position until the vent plug has been unthreaded from the vent aperture.
According to a second aspect of the present invention there is provided a method of locking a closure comprising a door adapted to fit into an aperture in a member to be closed, the method comprising:
rotating a drive member rotatably mounted on the door to thereby urge a plurality of arcuate locking members disposed around a periphery of the door to move radially outwards and circumferentially towards each other, such that the locking members are moved from an unexpanded unlocked position to an expanded locking position in which the locking members are in mutual contact with a gap between two adjacent locking members; and
moving a key member into the gap between the two adjacent locking members to thereby prevent the locking members from moving radially inwards;
such that in the expanded position the locking members engage both the door and the aperture thereby preventing opening of the door.
According to a third aspect of the present invention there is provided a method of unlocking a closure comprising a door adapted to fit into an aperture in a member to be closed, the method comprising:
moving a key member from between two adjacent locking members of a plurality of locking members disposed around a periphery of the door to thereby permit the locking members to move radially inwards;
rotating a drive member rotatably mounted on the door to thereby urge the plurality of arcuate locking members disposed around the periphery of the door to move radially inwards and circumferentially away from each other, such that the locking members are moved from an expanded locking position to an unexpanded unlocked position in which the locking members are in mutual contact with a gap between two adjacent locking members; and
moving a key member into the gap between the two adjacent locking members to thereby prevent the locking members from moving radially inwards;
such that in moving to the unexpanded position the locking members come out of engagement between the door and the aperture thereby permitting opening of the door.
a, 8b, 8c show a perspective view, a front elevation and a sectional view on line VIII-VIII respectively of the door of the closure of
a, 9b, 9c show a perspective view, a front elevation and a sectional view on line IX-IX respectively of the drive plate of the closure of
a and 10b show a a front elevation and an end elevation respectively of a locking member or segment block of the closure of
Referring to
A hub 1 is adapted to be welded within the opening of a member, for example a pipeline or pressure vessel 2. The hub 1 includes an aperture, which may be closed to thereby close the member 2. A circular door 3 is mounted on a hinge assembly 4 secured to the hub 1 by an arm 5 and two pivot brackets 6 secured to the door 3, allowing the door 3 to be swung away from the hub 1 by rotation about the hinge assembly 4 and to be rotated about the pivot brackets 6 so that the mating surfaces of the hub 1 and door 3 are parallel. The two pivot brackets 6 allow the door 3 to be moved into and out of the closed position substantially in an axial direction perpendicular to the plane of the door 3.
The hub 1 is substantially in the shape of a hollow circular cylinder. The outer surface of the cylinder tapers towards the rear face, where a bevelled edge permits the formation of a butt weld 20 with the adjacent pipe 2. The inner surface of the cylinder has a first portion 21 adjacent to the rear face which has a diameter equal to that of the adjacent pipe 2. Next to the first portion 21 is a step portion 22 forming a perpendicular sealing surface which is adapted to engage with a sealing surface on the door 3. Adjacent to the step portion 22 is a tapered recess portion 23 adapted to accommodate the segment blocks 30, described later.
At the front end of the tapered recessed portion 23 is an angled return shoulder 25, which is adapted to fit against a corresponding angled surface on the segment blocks 30, described later. A further tapered portion 26 of the inner surface extends from the shoulder 25 to the front face 7 of the hub 1. The tapered portion 26 assists in guiding the door to a central position as the door is closed.
Arranged on the front face of the door 3 is a drive plate retainer 103 which rotatably supports a drive member 101 in the form of a drive plate. Although the drive member 101 herein described has a plate shape, it is to be understood that the drive member be of a different shape, for example a ring or block. A retainer cover plate 104 is fixed to the retainer 103 to retain the drive plate 101. Fixed to the drive plate 101 is a ratchet plate 106 which engages with a toothed gear 108 provided on a handle 110. The ratchet plate 106 is fixed to the drive plate 101 by any suitable means.
In the illustrated example it is fixed by two shear legs 105. The handle is pivotably supported on a pivot axis 112 secured to the hub 1. Rotation of the handle 110 causes rotation of the drive plate 101 through the meshing of the ratchet plate 106 and the toothed gear 108 on the handle 110. The handle 110 can instead be pivotably supported on the door 3 instead of the hub 1, which allows the drive plate 101 to be operated when the door 3 is not mounted on the hub 1, for example during servicing.
Arranged between the drive plate 101 and the door are a number of arcuate segment blocks 30, also referred to as locking members, shown in detail in
The drive plate 101 is seen best in
Each segment block is held between the door 3 and the drive plate 101 by two guide pins 34, which each pass through a corresponding aperture 32 in the segment block and engage with a drive slot 122 in the drive plate 101 and a guide slot 40 in the door 3. The guide slots 40 in the door are best seen in
The segment blocks 30 are moved together by a single movement of the handle 110 from the unlocked position of
When the closure is in the unlocked position, the segment blocks 30 are in an unexpanded arrangement, and are in contact with each other, or are separated only by small gaps, thereby forming a substantially unbroken ring of a first smaller diameter, seen most clearly in
It is thus clear that the different lengths of the first arcuate portion 124 of the drive slots 122, combined with the different lengths and angles of the guide slots 40 in the door 3, result in the segment blocks 30 being driven through corresponding different amounts of circumferential displacement when the segment blocks 30 are moved from the unexpanded unlocked position to the expanded locking position. This is most clearly seen in
In the expanded locking position each segment block 35 is thus moved radially outwards to a locking position in which it partially overhangs the outer perimeter 41 of the door.
When the door 3 is closed, such that the seal 70 in the rear bearing surface 72 of the door bears against the step portion 22 of the hub 1, and the drive plate is rotated to the locking position, each segment block 35 is moved radially outwards to an expanded locking position in which it locates within the recess 23 in the hub 1. As the segment block 30 is moved radially outwards the tapered front surface 34 of the segment block 30 locates against the tapered surface 25 of the hub 1. The segment block becomes elastically deformed under the wedge action of the corresponding tapered surfaces 25 and 34, and the effect is to push the door 3 tighter against the step portion 22 of the hub 1
Provided on the front of the door 3 is a key member or key segment 82 mounted on a key slider 84. The key segment 82 has an angled bearing surface 136 similar to the bearing surface 36 of the segment blocks 30, which in use bears against the angled return shoulder 25 of the hub 3. On the opposite side of the key segment 82 is a door engaging surface 137 which in use bears against a corresponding surface 38 on the door 3. The key segment 82 has a groove 83 in which a tongue 85 on the key slider 84 is engaged, so as to permit sliding movement only in a direction perpendicular to the face of the door 3. This enables the key segment to move axially relative to the key slider 84 to provide a secure engagement between the door 3 and hub 1, without deforming the key slider 84.
The key member 82 is fixed to the door by a key slider guide 86 which restrains the key member 82 in all degrees of freedom except a radial sliding movement. A lever means in the form of a key lever 88 is pivotally mounted to the front of the door 3 by a pivot mounting 90. The key lever 88 has a slot through which it is linked by a key pin 92 to the key slider 84, such that rotation of the key lever 88 by pulling on a handle 94 provided on the end of the key lever 88 in a clockwise direction (as shown in
In this configuration the key segment and segment blocks form a continuous ring so that the segment blocks 30 cannot be displaced radially and the closure is thus locked.
As an option, the closure of the present invention can incorporate a vent plug, for example a threaded vent pin 60, which prevents the door 3 being opened while there is a large pressure difference across the closure. The vent pin 60 is loosely but irremovably connected to the key slider 84 through an aperture 64 in the key slider 84. When the key member 82 is in the locked position the vent pin 60 is aligned with a threaded aperture 62 in the door 3. The vent pin 60 can only be screwed into the aperture 62 to seal the door 3 when the key member 82 is in the locked position. In order to move the key member to the unlocked position and thus to enable the closure to be opened, the vent pin 60 must first be removed from the aperture 62. Optionally the vent pin 60 may be spring mounted to the key slider 34, so that it is biased away clear of the door 3 when it is unscrewed.
The key slider 284 is attached to a slider block 302, which is pivotally connected to a cam arm 300, which itself is pivotally connected to a lever means, comprising a key lever 288 pivotally mounted to the front of the door 3 by a lever mounting block 290. The key lever 288 is arranged so that it acts with the cam arm 300 to provide a significant mechanical advantage during the last stage of movement of the key member 282 into the locking position shown in
Rotation of the key lever 288 by moving a handle 294 provided on the key lever 288 from left to right as shown in
Fixed to the slider block 302 is a valve support arm 304 which has an aperture 264 in which a vent pin 260 is irremovably connected to the valve support arm 304. A spring 306 biases the vent pin 260 away from the door 3. When the key member 282 is in the locked position the vent pin 260 is aligned with the threaded aperture 62 in the door 3. The vent pin 260 can only be screwed into the aperture 62 to seal the door 3 when the key member 282 is in the locked position. In order to move the key member to the unlocked position and thus to enable the closure to be opened, the vent pin 260 must first be removed from the aperture 62. The spring 306 positively lifts the vent pin clear of the door when the threads are disengaged.
The closure of the present invention offers a number of advantages. The closure door 3 is secured in place by the independently operated segment blocks 30. If there is any residual pressure behind the closure door the force exerted on the door and hence on the segments 35 makes it difficult to disengage the segments, thus acting as a safety warning of possible trapped pressure or other problems.
In the locked position the key segment forms a complete hoop with the other segment blocks, so that they are prevented from moving inwards by the compressive hoop forces between adjacent segments. The key slider, which is secured in place by the vent/bleeder screw 60, ensures that no locking segment blocks 30 can be withdrawn until the vent/bleeder screw 60 has been removed and hence the vessel vented of all pressure.
The unlocking and opening of the closure door takes place in the following fashion.
(a) Ensure that the vessel isolation valve (not shown) has been fully closed.
(b) Ensure that the vessel 2 has been fully drained and vented and isolated from any other pressure source.
(c) Unscrew the vent plug 60 until it is clear of the door 3, but still retained on the key slider 84. If on loosening a 1/4 turn pressure escapes, retighten and investigate.
(d) Pull up the key handle 94 to raise the key lever 88 and slide the key member 82 from the engaged position towards the middle of the door.
(e) Attach and push down the handle 110 to rotate the drive plate 101. The segment blocks 30 are urged to move circumferentially away from each other and radially inwards by the action of the guide pins 34 in the guide slots 40 and drive slots 122. The segment blocks 30 are thus released from the closure hub recess 23 and retracted onto the closure door front.
(f) Remove and store the handle 110. The door 3 can now be swung open.
Locking and closing of the door of the closure of the invention is accomplished in the following manner:
(a) Prior to closing ensure the door seal 70 is in good condition with no cuts or abrasions, check that the hub seal face 22, door seal face 72, hub tapered recess 23 and door seal 70 are clean and free from debris. Lightly coat the seal and mating faces with silicon grease for protection against corrosion. Ensure all locking segments 30 are fully retracted into the door area.
(b) Swing the door 3 around to the hub aperture 1 and align the door so that the door 3 enters squarely into the hub 1.
(c) Pull up the handle 110 to rotate the drive plate 101. The segment blocks 30 are urged to move radially outwards and circumferentially toward each other by the action of the guide pins 34 in the guide slots 40 and drive slots 122. The segment blocks 30 are thus urged into the closure hub recess 23. The segment blocks are free to move axially on the guide pins 34, and are urged towards the door 3 by the tapered flange 120 on the drive plate 101. The segment blocks 30 thus move out in three directions, radially, circumferentially and tangentially to the conical face of the door. This movement is staged by the arrangement of drive slots 122 and guide slots 40 in such a manner that each segment follows the previous segment providing a smooth and gradual transition into the hub profile, rather than a full face contact which would be prone to jamming. When the handle 110 can be rotated no more, because the guide pins 34 have reached the full extent of their travel, the segment blocks 130 are in their expanded position between the shoulder 25 on the hub 1 and the bearing surface 38 on the door 3.
(d) Push down the key handle 94 to lower the key lever 88 and push the key member 82 radially outwards, so that the key segment 82 moves into the gap created between two of the segment blocks 30.
(e) Screw in and tighten the vent/bleeder screw 60 into the aperture 62 in the door.
With the key element 82 engaged and locked by the vent screw 60, the six large segments 30 are prevented from being extracted from the locked position because a full circle of segments 30, 82 has been created. Moreover an advantageous hoop stress is created in the complete set of locking segments 30, 82 if any contraction is experienced, thus dispersing contraction forces more efficiently. If failure of any mechanism occurs under pressure the closure will not open due to these factors.
The closure of the present invention offers a number of advantages over the prior art. In particular, once the locking members 30 are in the locking position and the key member 82 has been engaged between the locking members 30, the transfer of load from the door 3 to the hub 1 takes place over an uninterrupted circumferential contact area. The movement of the major locking elements, the segment blocks 30, is undertaken in a single rotational movement of the drive plate 101, and completion of the locking sequence requires only the integral key member 82 to be slid into position and retained via the vent screw 60. Once the key member 82 is in position the drive plate 101 is locked, and cannot be rotated.
When the key member is engaged a full circumferential hoop is created by the locking segments 30 and key segment 982. When subjected to load the hoop cannot contract for three reasons. Firstly the locking segments 30 are in compression, and due to the angled contact faces 136, 137 no lateral forces are present. Secondly a complete mechanical hoop is present. Thirdly even if any lateral force were present acting on the segments 30, hoop stresses would be created, prohibiting any contraction.
Once the key member 82 is engaged, it can be locked by the vent screw 60, which is retained on the key slider 84. The vent screw seal is visible to ensure identification of any pressure release from the vessel or pipe 2.
The locking members 30 move in three different axes of travel under a single drive plate movement: radially to move into the hub recess 23, circumferentially or tangentially to move into contact with each other, and axially towards the door 3, urged by the cam surface provided by the tapered flange 120 on the drive plate 101. The segment blocks 30 thus form the major part of the hoop, with the final element being completed by means of the key segment 82.
The key segment 82 has the same cross-sectional shape, at least in regard to the parts in contact with the hub 1 and door 3, as the segment blocks 30, to ensure uniform load transfer from the door to the hub.
The means for rotating the drive plate 101 described above, including a ratchet plate 106 and toothed gear 108, is by way of example only. Any suitable means of rotating the drive plate 101 may be used.
The means for retaining and guiding and operating the key segment 82 described above, including the key slider 84, the means of connection between the key segment 82 and the key slider 84, and the key handle 88, is by way of example only. Any suitable means of guiding and operating the key segment between an unengaged and an engaged position may be used.
The door seal 70 may be a self energising lip seal or an 0 ring seal, or any suitable seal.
Although in the illustrated embodiments the locking members 30 and key members 82, 282 are shown as segments, it is to be understood that the locking members 30 and key members 82, 282 can have shapes other than those illustrated, provided that they can fit together to form an unbroken ring in the expanded locking position.
Although the invention has been described such that in the expanded locking position there is one gap between the locking members 30 into which the key member 82 can be placed, it is to be understood that the invention encompasses a closure in which there are two or more gaps formed between the locking members 30 in the expanded position, and there are two or more key members which can be placed into the gaps.
These and other modifications and improvements can be incorporated without departing from the scope of the invention.
Number | Date | Country | Kind |
---|---|---|---|
0912631.9 | Jul 2009 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/GB2010/051093 | 7/2/2010 | WO | 00 | 8/13/2012 |