The present invention relates to a coupling device for pipeline elements, and more particularly to a pipeline connecting device, wherein the pipeline connecting device facilitates an easy and fast installation with the pipeline elements.
A pipeline connecting device is generally used for coupling two pipeline elements which can be but not limited to two pipes, a pipe and a pipe fitting such as an elbow, a valve, a reducer and a tee, two pipe fittings, a pipe and a device with a pipe-like component, two devices with pipe-like components, and etc.
In order for installation of the pipeline elements with the pipeline connecting device, each of the pipeline elements is formed with a groove end portion having an indented groove adjacent to a coupling end portion thereof for coupling with an engaging key of the pipe coupler. The coupling end portion of the groove end portion of each of the pipeline elements is generally formed into an enlarged portion having an increased diameter.
A conventional pipeline connecting device typically includes two metal housings, a gasket adapted for being received in the metal housings and a plurality of fasteners such as bolt and nut fasteners for firmly fastening the metal housings with each other. Accordingly, the two metal housings are formed with the engaging keys which are adapted for engaging with the grooves of the pipeline elements.
In order to ensure the stability of the engagement between the engaging keys and the grooves, an engaging surface of each of the engaging keys of the conventional pipeline connecting device is formed into a circular engaging surface each having a diameter matching with a diameter of a groove circumference at the bottom of the corresponding groove of the pipeline element.
Actually, before installation, the two housings should be in an open state that they are not engaged with each to form an inner cavity, and during the installing process, the gasket is mounted on the pipeline elements and then the two housings in the open state are mounted on the pipeline element in such a manner that the engaging keys are received in the corresponding grooves of the pipeline elements, and finally the fasteners are mounted on the metal housings to fasten the two metal housings.
It is thus can be seen that the components of the conventional pipeline connecting device should be disassembled before the installation, so that the installing process is time-consuming and effort-consuming that it is not suitable for convenient and fast installation of the pipeline connecting device with the pipeline elements, and the cost is also relatively high.
The invention is advantageous in that it provides a pipeline element coupling piece and coupling method thereof, wherein the pipeline connecting device can be installed on two pipeline elements without requiring disassembling components such as a gasket and a fastener for reducing installing steps as well as saving installing time, so as to achieve a quick installation.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein the pipeline connecting device with preassembled components can be directly pushed to be sleeved on the enlarged coupling end portions of the pipeline elements during installation
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein when the pipeline connecting device is directly preassembled on the pipeline elements, only a step of operating on the fastener for fastening the coupling units with each other is required, so as to facilitate the installation process.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein the coupling units with the engaging keys are manufactured in a foundry, no additional tools are required for increasing a radius of curvature of each of the engaging keys.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein each of the engaging keys has an engaging surface that has varying radiuses of curvature rather than a fixed radius of curvature, during installation, each engaging surface with the varying radiuses is deformed to form a substantially round curvature that a part of or all of the engaging surface is attached to a groove circumference at a bottom of a groove of the corresponding pipeline element, so as to achieve a firmly and reliable coupling performance.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein the smallest radius of curvature at a position of the engaging surface of each of the engaging keys is substantially the same as a radius of curvature of the groove circumference of the corresponding pipeline element, i.e. the smallest radius of curvature at the position of the engaging surface of each of the engaging keys is slightly larger than or equal to the radius of curvature of the groove circumference of the corresponding pipeline element, while positions of the engaging surface of each of the engaging keys having a larger radius of curvature is deformed for engaging with the groove circumference during installation of the pipeline connecting device, so as to ensure the stable coupling performance.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein when the engaging surface has two or more engaging sections having different curves of varying radiuses of curvature, the two curves have a same radius of curvature at transition points therebetween, so as to ensure the reliability of the coupling performance.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein when the pipeline connecting device is preassembled on the pipeline elements, a gap is formed between each of the engaging surfaces of the pipeline connecting device and the corresponding groove circumference of each of the pipeline elements, and the gap is then reduced by deforming the engaging surface until a part of or all of the engaging surface is attached to the groove circumference of the corresponding pipeline element.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein the pipeline connecting device does not require to detach the gasket and the the fastening element before installing to an outer side of the pipeline element, that reduces the steps of installation and save the installation time, so as to achieve quick installation.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein the pipeline connecting device is capable of directly installing to an outer side of the pipeline element at a pipe end portion of the pipeline element, so as to speed up the installation.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein the coupling units, the fastening element and the gasket have no need to disassemble and separate, wherein the coupling units and the gasket are able to be install at the outer side of the pipeline element together, that not only increases the installation speed, but also avoids disposition between the coupling units and the gasket so as to lower the technical requirement for manual assembling.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein the pipeline connecting device includes at least one fastening element for fastening between the coupling units, such that, during installation, the fastening element has no need to disassemble from the coupling unit, that is before and after the installation, the fastening element is capable of retaining at the coupling unit, so as to eliminate the disassemble step of the fastening element for the user and thus save installation time.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein the radius of curvature of the engaging surface of the pipeline connecting device is not fixed, but varying, and that during the installation process, the engaging surface deforms for ensuring the engaging surface to partially attach or fully attach to a bottom of a groove of the pipeline element so as to facilitate the installation at the pipeline element.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein the pipeline connecting device includes at least two coupling units, wherein the curvature shapes of the engaging surfaces of the coupling units are the same or different, that is a curve with variable radius of curvature, and that a minimum value of the curve with variable radius of curvature is equal to or slightly larger than the radius of curvature of the bottom of the groove of the corresponding pipeline element, such that a predetermined position of the engaging surface having a radius of curvature larger than that of the bottom of the groove of the pipeline element deforms to attach at the bottom of the groove of the pipeline element during installation.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein the curve with variable radius of curvature includes, but not limited to, one of logarithmic spiral, Archimedes spiral, Pascal snail, ellipse, high power curve, or a combination thereof.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein adjacent different curves of variable radius of curvature have the same curvature radius at a junction thereof, so as to ensure coupling reliability.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, wherein when the pipeline connecting device is pre-sleeved at the outer side of the pipeline element and to connect and seal the pipeline element, the engaging surface of the pipeline connecting device is able to deform by reducing the gap to partially attach or fully attach at the bottom of the groove of the pipeline element, so as to ensure coupling reliability.
Another advantage of the invention is to provide a pipeline element coupling piece and coupling method thereof, which structure is simple and is pre-adjustable for installation for facilitating manual operation, that increases the assemble efficiency so as to ensure connection reliability.
Additional advantages and features of the invention will become apparent from the description which follows and may be realized by means of the instrumentalities and combinations particularly pointing out in the appended claims.
According to the present invention, the foregoing and other objects and advantages are attained by a pipeline connecting device for coupling two pipeline elements each having a groove and a groove circumference at a bottom of the groove, wherein the pipeline connecting device comprises a plurality of coupling units, a gasket and a fastening element. Each of the coupling units comprises two engaging keys at two coupling end portions thereof, wherein each of the engaging keys has an engaging surface having varying radiuses of curvature. The gasket is disposed in the coupling units. The fastening element is mounted on the coupling units, wherein the pipeline connecting device is adapted for being preassembled on the two pipeline elements to align the engaging keys with the corresponding grooves, wherein when the fastening element is operated to fasten the coupling units together, each of the engaging surfaces is deformed to change the varying radiuses of curvature, so as to substantially match a radius of curvature of the groove circumference.
The present invention further provides a pipeline element coupling piece for coupling two pipeline elements each having a groove and a groove circumference at a bottom of the groove, wherein the pipeline connecting device comprises two or more coupling units, each having an arc-shape, arranged to be coupled end-to-end to define an inner cavity, a gasket, and a fastening element. Each of the coupling units comprises two engaging keys extended from two sides thereof respectively and two engaging surfaces defined at the engaging keys respectively. The gasket is disposed in the coupling units within the inner cavity thereof. The fastening element is mounted at the coupling units to move the coupling units between a preassembled position and an assembled position, wherein at the preassembled position, the coupling units are arranged for encircling the pipeline element to align the engaging keys with the grooves respectively, wherein at the assembled position, the coupling units are fastened with each other for engaging the engaging keys with the grooves respectively in such a manner that each of the engaging keys is deformed to self-adjust a curvature thereof for matching with a curvature of the groove circumference so as to tightly couple the coupling units at the pipeline elements to couple the pipeline elements end-to-end.
The present invention further provides coupling method for coupling two pipeline elements by a pipeline element coupling piece, wherein each of the two pipeline elements has a groove, a groove circumference at a bottom of the groove, and comprises an enlarged coupling end portion, wherein the method comprises the following steps.
(a) Receive the two enlarged coupling end portions of the pipeline elements at two engaging end portions of the pipeline connecting device to align engaging keys of a plurality of coupling units with the corresponding grooves, wherein an engaging surface of each of the engaging keys has varying radius of curvature.
(b) Deform the engaging surface of each of the engaging keys to increase a contacting area between the engaging surface and the corresponding groove circumference to retain each of the engaging keys at the corresponding groove.
The present invention further provides a coupling method for coupling two pipeline elements by a pipeline element coupling piece, wherein the method comprises the following steps.
(A) Sleeve a first coupling end portion of the pipeline element coupling piece on an enlarged coupling end portion of a first pipeline element of the two pipeline elements, and insert an enlarged coupling end portion of a second pipeline element of the two pipeline elements into a second coupling end portion of the pipeline element coupling piece in such a manner that engaging keys of a plurality of coupling units are respectively aligned with the corresponding grooves of the first and second pipeline elements, wherein the engaging surface of each of the engaging keys has varying radiuses of curvature, wherein a gap is defined between the engaging surface of each of the engaging keys and a corresponding groove circumference at a bottom of the groove.
(B) Operate on the fastening element to fasten two fastening end portions of the coupling units to reduce the gap between the engaging surface and the corresponding groove circumference, so as to retain the engaging keys at the corresponding grooves.
Still further objects and advantages will become apparent from a consideration of the ensuing description and drawings.
These and other objectives, features, and advantages of the present invention will become apparent from the following detailed description, the accompanying drawings, and the appended claims.
The following description is disclosed to enable any person skilled in the art to make and use the present invention. Preferred embodiments are provided in the following description only as examples and modifications will be apparent to those skilled in the art. The general principles defined in the following description would be applied to other embodiments, alternatives, modifications, equivalents, and applications without departing from the spirit and scope of the present invention.
Those skilled in the art should understand that, in the disclosure of the present invention, terminologies of “longitudinal,” “lateral,” “upper,” “front,” “back,” “left,” “right,” “perpendicular,” “horizontal,” “top,” “bottom,” “inner,” “outer,” and etc. that indicate relations of directions or positions are based on the relations of directions or positions shown in the appended drawings, which are only to facilitate descriptions of the present invention and to simplify the descriptions, rather than to indicate or imply that the referred device or element is limited to the specific direction or to be operated or configured in the specific direction. Therefore, the above-mentioned terminologies shall not be interpreted as confine to the present invention.
Referring to
According to this preferred embodiment of the present invention, two opposed ends of the pipeline element coupling piece 100 are respectively connected by the pivotal connecting element 20 and the fastening element 30. In another alternative mode, the two coupling units 10 are movably coupled with each other, two fastening elements 30 may be respectively arranged on the two opposed ends of the pipeline element coupling piece 100 for fastening the two coupling units 10 with each other.
Accordingly, the two coupling units 10, which can be made of metal or plastics, can be coupled with each other to form a substantially loop structure defining an inner cavity 101. In one embodiment, each of the coupling units 10 has a C-shape defining two sides, wherein the sides of the coupling units 10 are pivotally connected via the connecting element 20. The coupling units 10 are adapted to move between an opened position that the other sides of the coupling units 10 are moved away from each other, and a closed position that the other sides of the coupling units 10 are moved to contact with each other in an end-to-end manner, so as to form the inner cavity 101 with the loop structure. The fastening element 30 is configured to fasten the coupling units 10 at the closed position.
The pivotal connecting element 20 and the fastening element 30 are respectively provided on two opposite sides of the two coupling units 10 for connecting the two coupling units 10. The gasket 40 is disposed in the inner cavity 101 formed by the two coupling units 10 for providing a sealing effect when the two pipeline elements 200 are assembled with the pipeline element coupling piece 100.
The two pipeline elements 200 are embodied as a first pipeline element 210 and a second pipeline element 220 and each of the pipeline elements 210 and 220 can be but not limited to a pipe, a pipe fitting such as an elbow, a vale and a tee, a device with a pipe-like component. Accordingly, the pipeline element coupling piece 100 can be used for coupling two pipes, a pipe and a pipe fitting, two pipe fittings, a pipe and a device with a pipe-like components, and two devices with pipe-like components. Each of the pipeline elements 200 comprises a groove end portion having a groove 201 and an enlarged coupling end portion 202.
Each of the two coupling units 10 comprises a housing body 11 and two engaging keys 12 integrally and inwardly extended from the housing body 11 at two end portions thereof. Each of the two pipeline elements 200 has the groove 201 adjacent to the enlarged coupling end portion 202 thereof for engaging with the corresponding engaging key 12 of the two coupling units 10. Accordingly, the groove 201 is indented on an outer circumferential surface of the pipeline element 200, such that a diameter of the groove 201 is smaller than an outer diameter of the pipeline element 200. The diameter of the coupling end portion 202 is larger than the diameter of a groove circumference 203 at a bottom of the groove 201. In one embodiment, after forming the groove 201, the coupling end portion is formed in such a manner that the diameter of the coupling end portion 202 is gradually increased from the groove 201 to the end of the pipeline element 200. In another embodiment, when the groove 201 is formed by cutting off the portion corresponding to the position of the groove 201, the diameters of the coupling end portion 202 along the length can be the same.
According to this preferred embodiment of the present invention, there is no need for disassembling the fastening element 30 and the gasket 40 during the installation of the pipeline element coupling piece 100 with the two pipeline elements 200. In other words, the gasket 40 is disposed within the two coupling units 10, and the fastening element 30 is also assembled on the two coupling units 10, and then the whole pipeline element coupling piece 100 is installed on the two pipeline elements 200 for coupling with the two pipeline elements 200.
Accordingly, there is an opening 102 defined between the two engaging keys 12 of the two coupling units 10 at each of the two end portions thereof that it is big enough for the corresponding enlarged coupling end portion 202 of one of the two pipeline elements 200 to pass therethrough, so that the whole pipeline element coupling piece 100 can be directly installed on the two pipeline elements 200 without requiring to disassemble the gasket 40 and the fastening element 30.
According to this preferred embodiment of the present invention, each of the engaging keys 12 of the coupling units 10, has an engaging surface 121 which has varying radiuses of curvature, each of the pipeline elements 200 has the groove circumference 203 at the bottom of the corresponding groove 201. In other words, the groove circumference 203 is the bottom wall of the groove 201. When the pipeline element coupling piece 100 of the present invention is preassembled on the pipeline elements 200 to align the engaging keys 12 with the corresponding grooves 201, the fastening element 30 is operated to firmly fasten the two coupling units 10 in such a manner that the engaging surfaces 121 are deformed and a part of or all of the engaging surface is attached on the corresponding groove circumference 203.
In other words, the engaging surface 121 of each of the engaging keys 12 of the coupling units 10 does not have a fixed radius of curvature, and thus each of the engaging surfaces 121 is not a circular surface with a round curvature. The groove circumference 203 of each of the pipeline elements 200 has a substantially round curvature. When the pipeline element coupling piece 100 of the present invention is preassembled on the pipeline elements 200 to align the engaging keys 12 with the corresponding grooves 201, a gap 103 is formed between each engaging surface 12 of each of the two coupling units and the corresponding groove circumference 203 of each of the pipeline elements 200. And then when the fastening element 30 is operated, the gap 103 is reduced until each of the engaging surfaces 121 is retained at a position that the firmly and stably coupling between the pipeline elements 200 with the pipeline element coupling piece 100 is achieved.
According to this preferred embodiment, each of the engaging surfaces 121 defines a curve of varying radiuses of curvature which can be but not limited to a logarithmic spiral curve, an Archimedes spiral curve, a pascal spiral curve, an ellipse curve, a high power curve and a combination thereof. Accordingly, each of the engaging surfaces 121 does not have a round curvature and thus the gap 103 is created when each of the engaging keys 12 of the pipeline element coupling piece 100 of the present invention is preassembled in the corresponding grooves 201 of the pipeline elements 200.
In addition, at least a portion of each of the engaging surfaces 121 has a relative large radius of curvature which is larger than a radius of curvature of the enlarged coupling end portion 202 of each of the pipeline elements 200, so that a size of the opening 102 formed between two engaging surfaces 121 of the two engaging keys 12 is larger than a diameter of the enlarged coupling end portion 202 of each of the two pipeline elements 200, and thus the pipeline element coupling piece 100 can be mounted on the pipeline elements by sleeving on the enlarged coupling end portion 202 of each of the pipeline elements 200. In other word, the enlarged coupling end portion 202 of each of the pipeline elements 200 is able to be inserted into the pipeline element coupling piece 100 by passing through the opening 102 between the two engaging surfaces 121.
When the pipeline element coupling piece 100 is mounted to a position that it is preassembled with the pipeline elements 200 to align each of the engaging keys 12 with the corresponding grooves 201, the gap 103 is created between each of the engaging surfaces 121 of the pipeline element coupling piece 100 and the corresponding groove circumference 203 of each of the pipeline elements 200, allowing the pipeline element coupling piece 100 to be installed on the pipeline elements 200 in a preassembled state without requiring to disassemble the fastening element 30 and the gasket 40. When the gap 103 is gradually reduced by operating on the fastening element, each of the engaging surface 121 is deformed to allow a deformed radius of curvature thereof to be substantially equal to the radius curvature of the groove circumference 203 of each of the pipeline elements 200.
More specifically, the housing body 11 of each of the coupling units 10 comprises a body portion 111, a pivot connecting end portion 112 and a fastening end portion 113. The pivot connecting end portion 112 and the fastening end portion 113 are respectively integrally extended from two opposite sides of the body portion 111. The pivot connecting element 20 pivotally connecting the two pivot connecting end portions 112 of the two housing bodies 11 in such a manner that the two pivot connecting end portions 112 of the two housing bodies 11 are able to pivotally move with respect to each other. The fastening element 30 is mounted to the two fastening end portions 113 of the two housing bodies 11 for firmly fastening the two coupling units 10 with each other.
As shown in
According to this preferred embodiment, each of the pivot connecting end portions 112 has a connecting hole 1121 and the pivotal connecting element 20 is a connecting pin penetrating through the connecting hole 1121. Each of the fastening end portions 113 has a fastening hole 1131 while the fastening element 30 is embodied to comprise a bolt 31 penetrating through the fastening hole 1131 and a nut 32.
Accordingly, when the pipeline element coupling piece 100 is preassembled on the pipeline elements 200, the bolt 31 and the nut 32 can be operated, so as to direct the engaging surfaces 121 to engage and contact with the groove circumferences 203.
Referring to
Accordingly, the two coupling units 10 can be pivotally moved with respect to the pivotal connecting element 20 which functions as a pivot point. When the fastening element 30 is operated, the openings 102 of the pipeline element coupling piece 100 are reduced, and the distance between the two fastening end portions 113 is reduced, so that when the engaging keys 12 are moved to desired positions that a part of or all of the engaging surfaces 121 are attached to the groove circumferences 203 so that the engaging keys 12 are firmly retained at the corresponding grooves 201 of the pipeline elements 200.
Preferably, each of the two coupling units 10 has two symmetrical engaging keys 12 at two opposite engaging ends thereof. An engaging key 12 of one of the two coupling units 10 is aligned with another engaging key 12 of the other coupling unit 10 to form the opening 102. In other words, two pairs of the engaging keys 12 form two openings 102 at the two engaging ends of the pipeline element coupling piece 100. Furthermore, the two coupling units 10 are preferred to be constructed to have a same structure that all of the coupling units 10 can be manufactured in the foundry. When the bolt 31 and the nut 32 of the fastening element 30 are operated, both of the two pairs of engaging surfaces 121 at the two engaging ends thereof are deformed so as to direct the engaging surfaces 121 to have contact with the groove circumferences 203 of the pipeline elements 200.
Referring to
A distal end point 1212 of each of the engaging surfaces 121 of the engaging keys 12 adjacent to the fastening end portion 113 of the housing body 11 of the coupling unit 10 has a largest radius of curvature that is larger than the radius of curvature of the enlarged coupling end portion 202 of each pipeline element 200. Therefore, the opening 102 defined between the pair of engaging surfaces 121 is big enough for the pipeline element coupling piece 100 to be directly sleeved on the pipeline elements 200 so as to preassemble the pipeline element coupling piece 100 with the pipeline elements 200, the surface at the distal end point 1212 of each of the engaging surfaces 12 is not having contact with the corresponding groove circumference 203 of each of the pipeline elements 200 and the gap 103 is actually formed between each of the engaging surfaces 12 in the corresponding groove 201 and the corresponding groove circumference 203 of each of the pipeline elements 200.
Accordingly, as a preferred example, radiuses of curvatures of each of the engaging surfaces 121 according to this preferred embodiment of the present invention are preferred to be gradually increased from the proximate end point 1211 to the distal end point 1212.
Referring to
The inner surfaces of the chamber body portion 1111 and shoulder portions 1112 can be a circular surface. Alternatively, the inner surfaces of the chamber body portion 1111 and shoulder portions 1112 may also be formed with varying radiuses of curvature.
Referring to
As shown in
Referring to
Accordingly, since each of the engaging surfaces 121 of the pipeline element coupling piece has varying radiuses of curvature along its circumferential extending direction, the gap 103 is formed between each of the engaging surfaces 121 of the pipeline element coupling piece 100 and the groove circumferences 203 of the pipeline elements 210 and 220 when the engaging keys 12 are aligned with the corresponding grooves 201 of the pipeline elements 210 and 220. A width of the grooves 201 of the pipeline element is slightly larger than a width of the engaging keys 12.
In addition, the gasket 40 is assembled in the coupling units 10, so that when the pipeline element coupling piece 100 is preassembled with the two pipeline elements 210 and 220, the gasket 40, which is made of a flexible material, is wound around the enlarged coupling end portions 202 of the two pipeline element 210 and 220 to provide a sealing effect for the coupling of the two pipeline element 210 and 220.
The gasket 40 comprises a base body 41, two biasing elements 42 integrally extended from the base body 41, and a retaining element 43 integrally extended from a middle inner surface of the base body 41. In other words, the biasing elements 42 are extended from two sides of the base body 41 respectively, wherein the retaining element 43 is located between the biasing elements 42. The retaining element 43 further comprises a retaining body 431 and a plurality of protrusions 432 which are spaced apart from each other and are integrally extended from the retaining body 431. When the two enlarged coupling end portions 202 of the pipeline elements 200 are preassembled in the coupling units 10, the protrusions 432 are sandwiched between the two enlarged coupling end portions 202 of the pipeline elements 200, while the two biasing elements 42 are respectively biasing against outer walls 2021 of the enlarged coupling end portions 202 of the pipeline elements 200. When the fastening element 30 is operated for fastening the two fastening end portions 113, the gasket 40 is also deformed so as to be firmly attach with the enlarged coupling end portions 202 of the pipeline elements 200. More specifically, each of the biasing element 42 comprises an extending portion 421 integrally extended from the base body 41 and a biasing portion 422 inwardly and inclinedly extended form the extending portion 421 for biasing against the outer wall 2021 of the corresponding enlarged coupling end portion 201 of the pipeline elements 200. Particularly, the base body 41 has an annular shape, wherein the extending portions 421 of the biasing elements 42 are inwardly and radially extended from two sides of the base body 41 respectively, while the biasing portions 422 are inclinedly extended from free ends of the extending portions 421, such that the biasing portions 422 are extended toward each other. During the assembling process of the pipeline element coupling piece 100 with the pipeline elements 200, the biasing element 42 is deformed and the biasing portion 422 is moved along the outer wall 2021 of the corresponding coupling end portion 202, so as to enhance the sealing effect between the gasket 40 and the enlarged coupling end portions 202. In other words, the biasing portion 422 of the biasing element 42 is pushed inwardly when the pipeline element 200 is coupled at the pipeline element coupling piece 100.
Referring to
According to this preferred embodiment, the radius of curvature at the proximate end point 1211 adjacent to the pivot connecting end portion 112 is substantially equal to the radius of curvature of the corresponding groove circumference 203, the radius of curvature at the distal end point 1212 adjacent to the fastening end portion 113 is larger than the radius of curvature of the enlarged coupling end portion 202, and the radiuses of curvature of each of the engaging surface 121 are gradually increased from the proximate end point 1211 to the distal end point 1212, so that the gap 103 is also gradually increased from the position adjacent to the pivot connecting end portion 112 to a position adjacent to the fastening end portion 113.
As shown in
When in the assembled state, the perimeter of the pair of engaging surfaces 121 is substantially equal to the perimeter of the corresponding groove circumference 203, the pair of engaging surfaces 121 form a substantially circular surface having a substantially round curvature matching with the curvature of the corresponding groove circumference 203, the gap 103 is substantially vanished, a diameter of the pair of engaging surfaces 121 is substantially the same as the diameter of the corresponding groove circumference 203, all of the engaging surfaces 121 are substantially attached on the corresponding groove circumferences 203, so that a relatively rigid coupling between the pipeline element coupling piece 100 and the pipeline elements 200 is achieved, so as to ensure the reliability of the coupling of the two pipeline elements.
If the perimeter of the pair of engaging surfaces 121 is larger than the perimeter of the corresponding groove circumference 203 when the pipeline element coupling piece 100 is in the final assembled state, a minimum clearance is still remained between a part of the engaging surface 121 and a part of the corresponding groove circumference 203, most part of the engaging surface 121 is attached on the corresponding groove circumference 203, the diameter of the pair of engaging surfaces 121 is slightly larger than the diameter of the corresponding groove circumference 203 (not larger than 10%), so that a relatively flexible coupling between the pipeline element coupling piece 100 and the pipeline elements 200 is achieved.
Referring to
As a typical example of this preferred embodiment of the present invention, each of the engaging surfaces 121 defines a logarithmic spiral curve, in other words, a cross section of each of the engaging surfaces 121 forms a curve which is a logarithmic spiral curve. When the pipeline element coupling piece 100 is operated from the preassembled state to the final assembled state, the deformation of each of the engaging surfaces 121 results in deformed and varied radiuses of curvature thereof, and the variation range thereof is about 4.5% to 12%. A parameter D denotes a distance between the proximate end point 1211 and the distal end point 1212, during the tight fastening process of the pipeline element coupling piece 100, the value of parameter D is gradually reduced, and the variation range of the parameter D is about 4% to 15%.
Referring to
More specifically,
According to this preferred embodiment, the value of the parameter pi is the radius of curvature at the proximate end point 1211, and is also the radius curvature of the groove circumference 203 of the corresponding pipeline element 200, the value of the parameter ρ2 is the radius curvature at the distal end point 1212 of the engaging surface 121 of the corresponding pipeline element coupling piece 100, a parameter D1 denotes the diameter of the groove circumference 203 of each of the pipeline elements 200, a parameter D2 denotes the diameter of the enlarged coupling end portion 202 of each of the pipeline elements 200, as shown in
As a specific example, when the specification Sp of the pipeline element coupling piece 100 is 114.3 mm, the diameter D1 of the groove circumference 203 of each of the pipeline elements 200 is 110.08 mm, the diameter D2 of the enlarged coupling end portion 202 of each of the pipeline elements 200 is 116.8 mm, and R is 0.5 mm, then ρ1=110.08/2=55.04 mm, while ρ2=116.8/2+0.5=58.9 mm.
According to this preferred embodiment of the present invention, referring to
(a) Receive the two enlarged coupling end portions 201 of the pipeline elements 200 at two engaging end portions 100a and 100b of the pipeline element coupling piece 100 to align each of the engaging keys 12 of the coupling units 10 with the corresponding groove 201 of the pipeline elements 200, wherein the engaging surface 121 of each of the engaging keys 12 has varying radiuses of curvature. In other words, a cross section of the engaging surface 121 of each of the engaging keys 12 define a curve which is a curve having varying radiuses of curvature.
(b) Deform the engaging surface 121 of each of the engaging keys 12 to increase a contacting area S between the engaging surface 121 and the corresponding groove circumference 203 to firmly retain each of the engaging keys 12 at the corresponding groove 201.
According to the preferred embodiment of the present invention, the step (b) further comprises the step of fastening two fastening end portions 113 of the two coupling units 10 by the fastening element 30 to actuate the engaging surface 121 of each of the engaging keys 12 to deform.
Accordingly, the radiuses of curvature of at least a portion of the engaging surface 121 of each of the engaging keys 12 is reduced in the step (b), so as to match the radius of curvature of the groove circumference 203 of the corresponding pipeline element 200, so that this portion of the engaging surface 121 of each of the engaging keys 12 is having contact with the groove circumference 203 of the corresponding pipeline element 200 when the pipeline element coupling piece 200 is in the assembled state.
In the step (a), the method further comprises a step of forming the gap 103 between the engaging surface 121 of each of the engaging keys 12 and the groove circumference 203 of the corresponding pipeline element 200. The step (b) further comprises a step of reducing the gap 103 between the engaging surface 121 of each of the engaging keys 12 and the groove circumference 203 of the corresponding pipeline element 200 to direct the engaging surface 121 of each of the engaging keys 12 to attach to the groove circumference 203 of the corresponding pipeline element 200.
The step (b) may comprise a step of deforming the engaging surface 121 of each of the engaging keys 12 to form a substantially round curvature which is matched with the radius of curvature of the groove circumference 203 of the corresponding pipeline element 200, so as to firmly retain each of the engaging keys 12 at the corresponding groove 201 of the corresponding pipeline element 200.
The method further comprises a step of providing a seal between the gasket 40 and the enlarged coupling end portions 202 of the pipeline elements 200 by deforming the gasket 40 which is wound around the enlarged coupling end portions 202 of the pipeline elements 200 when the fastening element 30 is operated to fasten the fastening end portions 113 of the coupling units 10.
Before step (a), the method further comprises a step of allowing the enlarged coupling end portions 202 of the pipeline elements to pass through the opening 102 formed by the two coupling units 10 at the two coupling end portions 100a and 100b thereof without requiring to disassemble the fastening element 30 and the gasket 40 from the coupling units 10.
The present invention actually further provides a method for coupling the pipeline elements 200 by the pipeline element coupling piece 100 for facilitating the quick operation of the operator. More specifically, the method comprises the following steps:
(A) Sleeve a first coupling end portion 100a of the pipeline element coupling piece 100 on the enlarged coupling end portion 202 of a first pipeline element 210, and inserting the enlarged coupling end portion 202 of the second pipeline element 200 into the second coupling end portion 100b of the pipeline element coupling piece 100 in such a manner that each of the engaging keys 12 of the coupling units 10 of the pipeline element coupling piece 100 is aligned with the corresponding groove 201 of the first and second pipeline elements 210 and 220, wherein the engaging surface 121 of each of the engaging keys 12 has varying radiuses of curvature, wherein the gap 103 is defined between engaging surface 121 of each of the engaging keys 12 and the groove circumference 203 at the bottom of the groove 201 of the corresponding pipeline element 210 or 220.
(B) Operate on the fastening element 30 to fasten two fastening end portions of the coupling units 10 to reduce the gap 103 between the engaging surface 121 of each of the engaging keys 12 and the groove circumference 203 at the bottom of the groove 201 of the corresponding pipeline element 210 or 220, so as to retain the engaging keys 12 at the corresponding grooves 201, so that the pipeline element coupling piece 100 is firmly assembled with the first and second pipeline elements 210 and 220.
When assembling the enlarged coupling end portion 202 of the first pipeline element 210 in the first coupling end portion 100a of the pipeline element coupling piece 100, the operator may use his or her one or more fingers to press on the opposed second coupling end portion 100b of the pipeline element coupling piece 100 to prevent unwanted movement of the pipeline element coupling piece 100 and allow the enlarged coupling end portion 202 of the first pipeline element 210 to be sleeved in the gasket 40, so as to facilitate the assembling operation.
Referring to
Accordingly, in this preferred embodiment, the three coupling units 10 can be coupled with each other to form a substantially loop structure defining an inner cavity. More specifically, the three coupling units 10 comprises a first coupling unit 10A, a second coupling unit 10B and a third coupling unit 10C. The two pivotal connecting elements 20 comprises a first pivotal connecting element 20A and a second pivotal connecting element 20B. The first pivotal connecting element 20A is provided for pivotally connecting the second coupling unit 10B with the and the first coupling unit 10A, the second pivotal connecting element 20B is provided for pivotally connecting the second coupling unit 10B with the and the third coupling unit 10C. The fastening element 30 is preassembled with the first and third coupling units 10A and 10C for fastening the first and third coupling units 10A and 10C. The gasket 40 is disposed in the inner cavity 101 formed by the three coupling units 10 for providing a sealing effect when the two pipeline elements 200 are assembled with the pipeline element coupling piece 100.
Similarly, the first coupling unit 10A comprises a housing body 11A and two engaging keys 12A integrally and inwardly extended from the housing body 11A at two end portions thereof, the first coupling unit 10B comprises a housing body 11B and two engaging keys 12B integrally and inwardly extended from the housing body 11B at two end portions thereof, the third coupling unit 10C comprises a housing body 11C and two engaging keys 12C integrally and inwardly extended from the housing body 11C at two end portions thereof.
Each of the two pipeline elements 200 has a groove 201 adjacent to an enlarged coupling end portion 202 thereof for engaging with the corresponding engaging keys 12A, 12B and 12C of the three coupling units 10.
Accordingly, there is an opening 102 defined between the three engaging keys 12A, 12B an 12C of the three coupling units 10 at each of the two end portions thereof that it is big enough for the corresponding enlarged coupling end portion 202 of one of the two pipeline elements 200 to pass therethrough, so that the whole pipeline element coupling piece 100 can be directly installed on the two pipeline elements 200 without requiring to disassemble the gasket 40 and the fastening element 30.
According to this preferred embodiment of the present invention, the engaging keys 12A, 12B and 12C of the coupling units 10 have engaging surfaces 121A, 121B, and 121C which have varying radiuses of curvature, each of the pipeline elements 200 has a groove circumference 203 at a bottom of the corresponding groove 201. When the pipeline element coupling piece 100 of the present invention is preassembled on the pipeline elements 200 to align the engaging keys 12A, 12B and 12C with the corresponding grooves 201, the fastening element 30 is operated to firmly fasten the first and third sections 10A and 10C in such a manner that the engaging surfaces 121A, 121B and 121C are deformed and a part of or all of the engaging surfaces 121A, 121B and 121C are attached on the corresponding groove circumference 203.
In other words, each of the engaging surfaces 121A, 121B and 121C of each of the engaging keys 12A, 12B and 12C of the coupling units 10 does not have a fixed radius of curvature, and thus each of the engaging surfaces 121A, 12B and 121C is not a circular surface with a round curvature. The groove circumference 203 of each of the pipeline elements 200 has a substantially round curvature. When the pipeline element coupling piece 100 of the present invention is preassembled on the pipeline elements 200 to align the engaging keys 12A, 12B and 12C with the corresponding grooves 201, a gap 103A, 103B, 103C is formed between each engaging surface 12A, 12B, 12C and the corresponding groove circumference 203 of each of the pipeline elements 200. And then when the fastening element 30 is operated, the gap 103A, 103B, 10C is reduced until each of the engaging surfaces 121A, 121B, 121C is retained at a position that the firmly and stably coupling between the pipeline elements 200 with the pipeline element coupling piece 100 is achieved.
According to this preferred embodiment, each of the engaging surfaces 121A, 121B and 121C defines a curve of variable radiuses of curvature which can be but not limited to a logarithmic spiral curve, an archimedes spiral curve, a pascal spiral curve, an ellipse curve, a high power curve and a combination thereof. Accordingly, each of the engaging surfaces 121 does not have a round curvature and thus the gaps 103A, 103B, and 103C are created when each of the engaging keys 12A, 12B and 12C of the pipeline element coupling piece 100 of the present invention is preassembled in the corresponding grooves 201 of the pipeline elements 200.
More specifically, the housing body 11A of the first coupling unit 10A comprises a body portion 111A, a pivot connecting end portion 112A and a fastening end portion 113A, the housing body 11B of the second coupling unit 10B comprises a body portion 111B, two pivot connecting end portions 112B, the housing body 11C of the third coupling unit 10C comprises a body portion 111C, a pivot connecting end portion 112C and a fastening end portion 113C. The pivotal connecting element 20A and 20B pivotally connecting the pivot connecting end portions 112B with the corresponding pivot connecting end portions 112A of the housing bodies 11A and 11C. The fastening element 30 is mounted to the two fastening end portions 113A and 113C of the housing bodies 11A and 11C for firmly fastening the coupling units 10A, 10B and 10C with each other.
When in the preassembled state, the wo fastening end portions 113A and 113C of the housing bodies 11A and 11C can be spaced apart from each other, and a size of the opening 102 formed between the engaging surfaces 121A, 121B and 121C of the three engaging keys 12A, 12B and 13C is larger than a diameter of the enlarged coupling end portion 202 of each of the two pipeline elements 200, and thus the pipeline element coupling piece 100 can be mounted on the pipeline elements 200 by sleeving on the enlarged coupling end portion 202 of each of the pipeline elements 200. In other word, the enlarged coupling end portion 202 of each of the pipeline elements 200 is able to be inserted into the pipeline element coupling piece 100 by passing through the opening 102 between the three engaging surfaces 121A, 121B and 121C.
Referring to
In other words, two pairs of the tongues each comprises the engaging keys 12A, 12B and 12C form two openings 102 at the two engaging ends of the pipeline element coupling piece 100. Furthermore, the first and third coupling units 10A and 10C are preferred to be constructed to have a same structure. When the bolt 31 and the nut 32 of the fastening element 30 are operated, both of the two pairs of engaging surfaces 12A, 12B and 12C at the two engaging ends thereof are deformed so as to direct the engaging surfaces 121A, 121B and 121C to have contact with the groove circumferences 203 of the pipeline elements 200, as shown in
As a typical example of this preferred embodiment of the present invention, each of the engaging surfaces 121A, 121C defines a logarithmic spiral curve, in other words, a cross section of each of the engaging surfaces 121A and 121C forms a curve which is a logarithmic spiral curve. The engaging surface 121B of the second coupling unit 10B defines an ellipse curve. When the pipeline element coupling piece 100 is operated from the preassembled state to the final assembled state, the deformation of each of the engaging surfaces 121A, 121B and 121C results in deformed and varied radiuses of curvature thereof, and the variation range thereof is about 13% to 21%. A parameter D′ denotes a distance between a middle point 1213B at a middle of the engaging surface 121B and a distal end point 1212A or 1212C, during the tight fastening process of the pipeline element coupling piece 100, the value of parameter D′ is gradually reduced, and the variation range of the parameter D′ is about 14% to 22%.
Referring to
The distal end point 1212A or 1212C adjacent to the fastening end portion 113A or 113C has a largest radius of curvature that can be substantially the radius of curvature of the enlarged coupling end portion 202 of each pipeline element 200. Therefore, since the fastening end portions 113A and 113C can be slightly apart from each other when the pipeline element 100 is in the preassembled state, the opening 102 defined between the pair of engaging surfaces 121A, 121B and 123C is big enough for the pipeline element coupling piece 100 to be directly sleeved on the pipeline elements 200 so as to preassemble the pipeline element coupling piece 100 with the pipeline elements 200.
Accordingly, as a preferred example, radiuses of curvatures of the engaging surfaces 121A, 121B and 121C according to this preferred embodiment of the present invention are preferred to be gradually increased from the middle point 1213B to the distal end points 1212A and 1212C.
Referring to
When the nut 32 is screwed to move along the bolt 31, a distance between the two fastening end portions 113A and 113C is reduced, the gaps 103A, 103B and 103C are reduced, so that each of the engaging surfaces 121A, 121B and 121C tends to be moved to a position that it is having contact with the groove circumference 203. When in the assembled state, a perimeter of the pair of engaging surfaces 121A, 121B and 121C is substantially equal to or slightly larger than a perimeter of the corresponding groove circumference 203, the pair of engaging surfaces 121A, 121B and 121C form a substantially circular surface having a substantially round curvature matching with the curvature of the corresponding groove circumference 203.
Referring to
Referring to
More specifically,
According to this preferred embodiment, parameter ρa denotes the radius of curvature at the middle point 1213B of the engaging surface 121B, pb denotes the radius of curvature at each of the two end points 1214B of the engaging surface 121B (θ is 60°), ρA denotes the radius of curvature at each of the proximate end points 1215A and 1215C of the engaging surfaces 121A and 121C, ρB denotes the radius of curvature at each of the distal end points 1212A and 1212C of the engaging surface 121A and 121C, D1 denotes the diameter of the groove circumference 203 of each of the pipeline elements 200, D2 denotes the diameter of the enlarged coupling end portion 202 of each of the pipeline elements 200. Accordingly, ρa=D1/2, ρb=(Sp+R′)/2, ρA=ρb, and ρB=D2/2, the radiuses of curvature at the transition points 1214B, 1215A and 1215C are substantially the same.
As a specific example, when the specification of the pipeline element coupling piece 100 is 42.4 mm, the diameter D1 of the groove circumference 203 of each of the pipeline elements 200 is 38.99 mm, the diameter D2 of the enlarged coupling end portion 202 of each of the pipeline elements 200 is 45 mm, and R′ is 0.6 mm, then ρa=38.99/2=19.495 mm, ρA=ρb=20.941 mm, ρB=45.5/2=22.5 mm.
Accordingly, the preferred embodiment further provides a method of coupling two pipeline elements 200 with the pipeline element coupling piece 100, and the method comprises the following steps:
(α) Preassemble the pipeline element coupling piece 100 on the two pipeline elements in such a manner that the engaging keys 12A, 12B and 12C of the coupling units 10 are respectively aligned with the corresponding groove 201 of the pipeline elements 200 and define gaps 103A, 103B and 103C therebetween, wherein each of the engaging surface 121A, 121B and 121C has varying radiuses of curvature.
(β) Assemble the engaging keys 12A, 12B and 12C into the corresponding groove 201 of the pipeline elements 200 by operating on the fastening element to reduce the gaps 103A, 103B and 103C, so as to match the radius of curvature of the groove circumference 203 of the corresponding pipeline element 200, so that the engaging surfaces 121A, 121B and 121C are substantially having contact with the groove circumference 203 of the corresponding pipeline element 200 when the pipeline element coupling piece 200 is in the assembled state.
Referring to
It is understood that the pipeline element coupling piece 100 and the coupling unit 10 thereof of the above preferred embodiments are respectively embodied as the pipeline element coupling piece 8100 and the housing 810 in this third preferred embodiment.
It is understood that the pipeline element 8200 includes, but not limited to, pipeline, pipe fitting, device, and etc., wherein the pipe fitting can be elbow, value, tee or connector with larger or smaller head, or accessory for pipe fitting, etc. Each of the pipeline elements 8200 comprises a groove end portion having a groove 8201. During installation, the engaging surface of the housing 810 of the pipeline element coupling piece 8100 is capable of attaching at a groove bottom 8202 of the groove 8201 of the pipeline element 8200. For example, the pipeline element coupling piece 8100 can be used for connecting two connecting pipeline (a first pipeline 8210 and a second pipeline 8220), or that the pipeline element coupling piece 8100 can be used for connecting a pipeline and a pipe fitting, or that the pipeline element coupling device can be used for connecting a pipe fitting and a device, or that the pipeline element coupling piece 8100 can be used for connecting two devices, or etc.
Furthermore, the engaging surface of the housing 810 is a curved surface with a variable radius of curvature. In other words, the engaging surfaces of the housings 810 (a first engaging surface 81111 and a second engaging surface 81211) define a non-circular opening therebetween before installation. After the housings 810 are sleeved at the pipeline element 8200, the engaging surfaces of the housings 810 (the first engaging surface 81111 and the second engaging surface 81211) couple with a groove 8201 of an outer side of the pipeline element 8200, wherein a gap 8102 is formed between the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housings 810 and the groove bottom 8202 of the groove 8201 of the pipeline element 8200. During installation, the gap 8102 allows the user to pre-adjust the relative positions of the pipeline element coupling piece 8100 and the pipeline element 8200 correspondingly, without a need of utilizing assistant tool to enlarge the radius of curvature of the pipeline element coupling piece 8100, thereby increasing the flexibility and reliability of manual installation.
Moreover, the fastening element 830 fastens the housings 810 at the outer side of the pipeline element 8200 through minimizing the gap 8102, that deforms the housings 810 by minimizing the opening defined between the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housings 810, until the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housings 810 partially attach or fully attached at the groove bottom 8202 of the groove 8201 on the outer side of the pipeline element 8200. That is a diameter size of the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housings 810 just match with a diameter size of the groove bottom 8202 of the groove 8201 of the pipeline element 8200, so as to minimize the gap to ensure a reliable connection effect.
As shown in
According to the first preferred embodiment, the first pivot connecting end portion 8112 and the second pivot connecting end portion 8122 are connected by the connecting element 820, wherein the first body portion 8111 and the second body portion 8121 are able to be rotated with respect to each other about the connecting element 820. The fastening element 830 is used for fastening the first fastening end portion 8113 and the second fastening end portion 8123, so as to adjust a size of the opening defined between the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housings 810. While a distance between the first fastening end portion 8113 and the second fastening end portion 8123 increasing or decreasing, the size of the opening defined between the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housings 810 increases or decreases correspondingly, and that when the first fastening end portion 8113 and the second fastening end portion 8123 are jointly connected and fastened, the size of the opening between the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housings 810 is minimized.
According to this preferred embodiment, the connecting element 820 is embodied as a hinge structure, wherein each of the first housing 811 and the second housing 812 is capable of rotating about the connecting element 820 within a predetermined angle, such that the opening defined between the first fastening end portion 8113 and the second fastening end portion 8123 is an adjustable opening.
Through enlarging the opening, the opening between the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housings 810 is able to be opened up for a corresponding extend. Otherwise, through decreasing the opening, the size of the opening between the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housings 810 reduces correspondingly.
Referring to
It is worth mentioning that the first engaging surface 81111 is capable of extending along a portion of an inner surface or a side edge of a first connecting key 81114 of the first body portion 8111, and that the second engaging surface 81211 is capable of extending along a portion of an inner surface or a side edge of a second connecting key 81214 of the second body portion 8121. During installation, both the inner surfaces of the first and second connecting keys 81114 and 81214 of the first and second body portions 8111, 8121 fit and attach with the groove bottom 8202 of the groove 8201 of the pipeline element 8200, such that the first engaging surface 81111 and the second engaging surface 81211 are both, but not limited to be, fitted and attached on the groove bottom 8202 of the groove 8201 of the pipeline element 8200.
According to this preferred embodiment, the outer side of each of the first pipeline element 8210 and the second pipeline element 8220 is provided with the groove 8201, wherein first engaging surface 81111 and the second engaging surface 8111 are configured to fittingly attach on the groove bottom 8202 of the groove 8201 correspondingly, so as to achieve a reliable installation.
Furthermore, both the first engaging surface 81111 and the second engaging surface 81211 have the same radius of curvature at a position of the connecting element 820, and a radius of curvature of such position also equal to the radius of curvature of the groove bottom 8202 of the groove 8201 of the pipeline element 8200, so that the first and second engaging surfaces 81111 and 81211 of the first pivot connecting end portion 8112 and the second pivot connecting end portion 8122 can fitting attach on the groove bottom 8202 of the pipeline element 8200 during pre-sleeving installation.
Referring to
Referring to
As shown in
It is worth mentioning that the housings 810 are made of metal material, such as low carbon steel material or plastic steel material that can't be deformed by manpower.
However, after the pipeline element coupling piece 8100 is pre-sleeved around the pipeline element(s) 8200, the pipeline element 8200 forms a pivot point and the user may fasten the fastening element 830 to pull the first fastening end portion 8113 and the second fastening end portion 8123 towards each other by a tool, so as to make the engaging surfaces 81111 and 81211 of the first body portion 8111 and the second body portion 8121 deforming to partially or fully attach and retain at the groove bottom 8202 of the pipeline element 8200.
Preferably, the fastening element 830 is embodied as a bolt and nut arrangement, that is the fastening element 830 includes a bolt 831 and a nut 832, wherein the bolt 831 and the nut 832 are paired and matched for screwing connection with each other and the tool to be used can be implemented, but not limited to, as a wrench and the like for fastening the fastening element 830. It is worth mentioning that, since the radius of curvature of the engaging surface of the housing 810 at the position of the fastening element 830 is apparently larger than the tubular size of the pipeline element 8200, the fastening element 830 has no need to be detached and disassembled during installation. That is after the installation, the fastening element 830 can be retained at housings 810, so that a disassemble step of the fastening element 830 by the user is eliminated so as to save installation time.
In particular, the first fastening end portion 8113 of the first housing 811 has a first fastening hole 81131 and the second fastening end portion 8123 of the second housing 812 has a second fastening hole 81231, wherein the sizes and directions of the first fastening holes 81131 and the second fastening hole 81231 are implemented matching with each other for detachably fastening. In other words, the first fastening hole 81131 and the second fastening hole 81231 are configured for the bolt 831 of the fastening element 830 to pass through and that the nut 832 is configured to screw and fasten with the bolt 831 so as to gradually reduce a distance between the first fastening end portion 8113 of the first housing 811 and the second fastening end portion 8123 of the second housing 812, so as to render the engaging surfaces 8111 and 81211 to deform while the first body portion 8111 and the second body portion 8121 are moving towards each other.
As shown in
Preferably, a sum of the perimeters of the first engaging surface 81111 and the second engaging surface 81211 is substantially equal to a circumference of the groove bottom 8202 of the groove 8201 of the pipeline element 8200, so that a rigid coupling is achieved. When the user uses the tool to fasten the fastening element 830 until the first body portion 811 and the second body portion 8121 deform to contact with the pipeline element 8200, the first engaging surface 81111 and the second engaging surface 81211 substantially partially or fully attached on the groove bottom 8202 of the pipeline element 8200, wherein the opening between the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housings 810 has the same circumference and diameter of the groove bottom 8202 of the pipeline element 8200, so as to ensure the reliability of connection. In order to ensure the reliability of connection, optionally, the sum of the perimeters of the first engaging surface 81111 and the second engaging surface 81211 is larger than the diameter and circumference of the groove bottom 8202 of the groove 8201 of the pipeline element 8200. Also, after installation, a small gap is left between the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housings 810 and the groove bottom 8202 of the groove 8201 of the pipeline element 8200, so as to achieve a flexible coupling or pseudo-flexible connection. Or that, after the pipeline element coupling piece 8100 is installed, the engaging surfaces of the pipeline element coupling piece 8100 can be fully attached and contacted with the groove bottom 8202 of the pipeline element 8200 to ensure a rigid connection between the pipeline element coupling piece 8100 and the pipeline element 8200, or partially attached at the groove bottom 8202 of the pipeline element 8200 while leaving a small gap therebetween so as to ensure a flexible connection between the pipeline element coupling piece 8100 and the pipeline element 8200, wherein the above description is not intended to limit the scope of the present invention.
According to this preferred embodiment, the first engaging surface 81111 and the second engaging surface 81211 are both embodied as a curvilinear surface with variable radius of curvature, which is embodied as section line (the line parallel with the side line), side line and section line at any point forming a shaped surface with variable radius of curvature, wherein the radius of curvature of the curve with variable radius of curvature is not a fixed value but gradually increases from a minimum value to a maximum value. Further, the minimum value of the radius of curvature of the curve with variable radius of curvature is equal to the radius of curvature of the pipeline element. In other words, the radius of curvature P1, that is the minimum value, at the position of the first pivot connecting end portion 8112 or the position of the second pivot connecting end portion 8122 is substantially equal to the tubular radius (radius of curvature) of the groove bottom 8202 of the groove 8201 of the pipeline element 8200, and that the radius of curvature P2 at the position of the first fastening end portion 8113 or the position of the second fastening end portion 8123 is the maximum value.
Selectively, the radius of curvature P1 of the curve with variable radius of curvature at the position of the first pivot connecting end portion 8112 or the second pivot connecting end portion 8122 may be slightly larger than a radius of curvature of the groove bottom 8202 of the groove 8201 of the pipeline element 8200, wherein radius of curvature P1 is slightly larger than the radius of curvature of the groove bottom 8202 of the groove 8201 of the pipeline element 8200 within 5%, but it is not intended to limit the scope of the invention.
It is understood that the curve with variable radius of curvature of the curve surface of variable radius of curvature includes, but not limited to, one of or a combination of logarithmic spiral curve, Archimedes spiral curve, pascal spiral curve, ellipse curve, high power curve, and etc. Preferably, the curves with variable radius of curvature of the first engaging surface 81111 and the second engaging surface 81211 are embodied as logarithmic spiral curve, and the radius of curvature P1 at the pivot connecting end portion 8112, 82122 is smaller than the radius of curvature P2 at the fastening end portion 8113, 8123.
Referring to
Correspondingly, the second main body 8121 of the second housing 812 includes a second housing base 81212, two second housing shoulders 81213 and two second engaging keys 81214, wherein the two second housing shoulders 81213 are integrally formed at two sides of the second housing base 81212, wherein the second engaging key 81214 is integrally formed at the second housing shoulder 81213, wherein a second installation groove 81115 is formed between the two second housing shoulders 81213 as well as the two second engaging keys 81214, wherein the surface of the second engaging key 81214 configured to be in contact with the groove bottom 8202 of the groove 8201 of the pipeline element 8200 is the second engaging surface 81211, wherein the second engaging key 81214 is matchingly coupled with the groove 8201 of the pipeline element 8200, so as to equipped correspondingly with the first engaging key 81114 to achieve the coupling with the first pipeline element 8210 and the second pipeline element 8220.
It is worth mentioning that the first housing base 81112, the first housing shoulders 81113, the second housing base 81212 or the second housing shoulders 81213 may be embodied as a curve structure with variable radius of curvature. That is the first housing base 81112, the first housing shoulders 81113, the second housing base 81212 or the second housing shoulders 81213 also have a curve shape with variable radius of curvature. Or that, each of the first housing base 81112, the first housing shoulders 81113, the second housing base 81212 or the second housing shoulders 81213 is portionly or completely embodied as curved shape structure, which is not intended to limit the scope of the invention.
In other words, the surfaces of the engaging keys (the first engaging key 81114 and the second engaging key 81214) that are in contact with the groove surface 202 are the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211), wherein, the engaging surfaces are curve surfaces with radiuses of curvature. Or that is to say a sectional line (the line parallel to the edge line), an edge line and a sectional line of any point of each of the engaging surfaces is a curve with variable radius of curvature, or that a sectional line (the line parallel to the edge line), an edge line and a sectional line of any point of each of the engaging keys is a curve with variable radius of curvature.
According to this preferred embodiment, from the initial condition to the completely installed condition of the pipeline element coupling piece 8100, the first engaging surface 81111 of the first engaging key 81114 of the first housing 811 of the housing 810 and the second engaging surface 81211 of the second engaging key 81213 of the second housing 812 of the housing 810 has a variable radius of curvature ranged between 4.5% to 15%, wherein a varying range of an opening value D1 of the opening between the first pivot connecting end portion 8112 and the first fastening end portion 8113 of the first housing 811 of the housing 810 is between 4% to 15%, while a varying range of an opening value D1 of the opening between the second pivot connecting end portion 8122 and the second fastening end portion 8123 of the second housing 812 of the housing 810 is between 4% to 15%, these example values are not intended to limit the scope of the invention.
Referring to
Furthermore, the pipeline element coupling piece 8100 further comprises a sealing gasket 840, wherein the gasket 840 is embodied as a ring shape structure, having an outer diameter slightly larger than the pipeline element 8200, a predetermined toughness and a predetermined deformability. The gasket 840 is arranged in the installation groove 81115 and the second installation groove 81215 of an inner cavity 8101 of the housing 810, such that, during installation, the gasket 840 is pressed and sleeved in the housing 810.
Furthermore, in order to facilitate the installation of the first pipeline element 8210 and the second pipeline element 82220, a middle portion of the gasket 840 has a retainer 841 inwardly extended. During installation, the retainer 841 is configured for retaining the first pipeline element 8210 and the second pipeline element 8220 at preferred docking positions so as to prevent any coupling failure of the first pipeline element 8210 and the second pipeline element 8220, wherein the retainer 841 is positioned between the first pipeline element 8210 and the second pipeline element 8220 without blocking a communication between the first pipeline element 8210 and the second pipeline element 8220.
It is worth mentioning that, since the size of the opening between the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the housing 810 is larger than the diameter size of the taper opening of the pipeline element, during installation, the gasket 840 is retained the first installation groove 81115 and the second installation groove 81215 of the housing 810. At the same time, the gasket 830 is also retained in the housing 810 that, after installation, the fastening element 830 and the gasket 840 have no need to be detached or disassembled. Therefore, during pre-sleeving, the housing 810 and the gasket 840 can together be sleeved at the outer side of the pipeline element 8200 without the need to detach or disassemble the gasket 840 and to install the gasket 840 and the housing 810 one after one, so as to reduce the steps of installation and enhance the installation speed. Also, the relative positions of the housing 810 and the gasket 840 are maintained and almost have no change at all, that avoids dislocation and lowers the technical requirement to the installation workers.
According to this preferred embodiment, the invention further provides an installation method of the pipeline element coupling device 9100, including the following steps:
(A) sleeving the at least two housing 810 at the outer sides of two pipeline elements 8200 to be connecting, wherein the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the first engaging key 81114 and the second engaging key 81214 of the housing 810 are curve surfaces with variable radius of curvature configured with the groove bottom 8202 of the groove 8201 of the pipeline element 8200 to form a gap 8102 therebetween; and
(B) deforming the engaging surfaces (the first engaging surface 81111 and the second engaging surface 81211) of the engaging keys (the first engaging key 81114 and the second engaging key 81214) through narrowing the gap 8102 and partially or fully fitting and attaching at the groove bottom 8202 of the groove 8201 of the corresponding pipeline element 8200.
Furthermore, the step (A) further comprises the following steps:
(A1) sleeving the at least two housings 810 at the outer side of the first pipeline element 8210, wherein the first pipeline element 8210 is retained to a predetermined position by the retainer 841 of the gasket 840, wherein the first engaging key 81114 and the second engaging key 81214 provided at one side of the housing 810 are engaged in the groove 8201 of the first pipeline element 8210; and
(A2) inserting the second pipeline element 8220 into the inner cavity 8101 defined between the at least two housings 810, wherein the second pipeline element 8220 is retained to a predetermined position by the retainer 841 of the gasket 840, wherein the first engaging key 81114 and the second engaging key 81214 at the other side of the at least two housing 810 are engaged with the groove 8201 of the second pipeline element 8220.
Furthermore, in the step (B), the first engaging key 81114 and the second engaging key 81214 are deformed by tightening the fastening element 830 to a reasonable torque value.
Referring to
Further, each of the engaging surfaces of the housings 810A is a curve structure with variable radius of curvature, that is an opening defined between the engaging surfaces of the housings 810A is non-circular, such that after the engaging surfaces of the housings 810A are pre-sleeved at the pipeline element 8200, a gap 8102A is defined between the engaging surfaces of the housings 810A and the groove bottom 8202 of the pipeline element 8200.
Further, the fastening elements 830A tightly fasten the housings 810A at the outer side of the pipeline elements 8200 by narrowing the gap 8102A to deform the housings 810A by decreasing the opening defined between the engaging surfaces of the housings 810A until the housings 810A partially or fully attaching on the outer side of the pipeline elements 8200. That is the housings 810A are substantially coupled with each other in such a manner that the engaging surfaces of the housings 810A are deformed to a circular structure sleeved at the groove bottom 8202 of the pipeline element 8200, and the opening between the engaging surfaces of the housings 810A is basically in circular shape, i.e. the size of the opening between the engaging surfaces of the housings 810A is fittingly matched with the tubular size of the pipeline element 8200, so that the gap 8102A is minimized to ensure sealing effect.
In particular, the two housings 810A includes a first housing 811A and a second housing 812A, wherein the first housing 811A includes a first body portion 8111A and two first fastening end portions 8112A, wherein the two first fastening portions 8112A are formed integrally at two ends of the first body portion 8111A, wherein the first body portion 8111A has two symmetrical and parallel first engaging surfaces 81111A. Correspondingly, the second housing 812A includes a second body portion 8121A and two second fastening end portions 8122A, wherein the two second fastening end portions 8122A are integrally formed at two ends of the second body portion 8121A respectively, wherein the second body portion 8121A has two symmetrical and parallel second engaging surfaces 81211A.
Selectively, the fastening element 830A is embodied as a set of bolt and nut, wherein the first fastening end portion 8112A has a first fastening hole 81121A, wherein the second fastening end portion 8122A has a second fastening hole 81221A, wherein the bolt of the fastening element 830A is passed through the first fastening hole 81121A and the second fastening hole 81221A and fastened with the nut of the fastening element 830A to tighten the first housing 811A with the second housing 812A through narrowing the gap 8102A.
According to the first alternative mode of the preferred embodiment, each of the first engaging surface 81111A and the second engaging surface 81211A is embodied as curve with variable radius of curvature, wherein radius of curvature of the curve with variable radius of curvature is not a fixed value, wherein the radius of the curve with variable radius of curvature is gradually increase from a minimum value to a maximum value. Further, the minimum value of the radius of curvature of the curve with variable radius of curvature is almost equal to the radius of curvature of the pipeline element 8200. In other words, a radius of curvature P1 at a middle position (or top arch position) of the curve with variable radius of curvature is substantially equal to the tubular radius of the groove bottom 8202 of the groove 8201 of the pipeline element 8200 and is the minimum value, wherein a radius of curvature P2 at each of the two end positions of the curve with variable radius of curvature is the maximum value.
It is understood that the curve with variable radius of curvature of the curve surface with variable radius of curvature includes, but not limited to, one or a combination of a logarithmic spiral curve, an Archimedes spiral curve, a pascal spiral curve, an ellipse curve, and a high power curve.
Referring to
According to the first alternative mode of the preferred embodiment, the first engaging surface 81111A and the second engaging surface 81211A are symmetrical, wherein the curve with variable radius of curvature of each of the first curve surface 811111A and the third curve surface 812111A is embodied as ellipse curve, wherein the curve with variable radius of curvature of each of the second curve surface 811112A and the fourth curve surface 812112A is embodied as Archimedes spiral curve. Further, the radius of curvatures at the junction of the first curve surface 811111A and the second curve surface 811112A are the same while the radius of curvatures at the junction of the third curve surface 812111A and the fourth curve surface 812112A are the same.
Optionally, the curve with variable radius of curvature of each of the first engaging surface 81111A, the second engaging surface 81211A, the third curve surface 812111A, and the fourth curve surface 812112A can be embodied to have the same or different curve with variable radius of curvature, which should be limited in the invention.
Referring to
In the first alternative mode of the preferred embodiment, in the process from the initial condition to the installed condition of the pipeline element coupling piece 8100A, each of the first engaging surface 81111A of the first housing 811A and the second engaging surface 81211A of the second housing 812A has a radius of curvature varying within 3% to 23%, wherein a value D2 of the opening between the two first fastening end portions 8112A of the first housing 811A varies within 2.5% to 15%. Correspondingly, the value D2 of the opening between the two second fastening end portions 8122A of the second housing 812A also varies within 2.5% to 15%. The above ranges are exemplary but not intended to limit the scope of the invention.
Further, the pipeline element coupling piece 8100A further comprises a sealing gasket 840A, wherein the gasket 840A is embodied as a ring structure. During installation, the gasket 840A is able to be pressed to sleeve in the housing 810A.
Referring to
Further, each of the engaging surfaces of the housings 810B is a curve structure with variable radius of curvature, that is an opening defined between the engaging surfaces of the housings 810B is non-circular, such that after the engaging surfaces of the housings 810B are pre-sleeved at the pipeline element 8200, a gap 8102B is defined between the engaging surfaces of the housings 810B and the groove bottom 8202 of the pipeline element 8200.
Further, the fastening elements 830B tightly fasten the engaging surfaces of the housings 810B at the groove bottom 8202 of the pipeline element 8200 by narrowing the gap 8102B to deform the housings 810B by decreasing the opening defined between the engaging surfaces of the housings 810B until the engaging surfaces of the housings 810B partially or fully attaching on the groove bottom 8202 of the pipeline elements 8200. That is the housings 810B are substantially coupled with each other in such a manner that the engaging surfaces of the housings 810B are deformed to a circular structure sleeved at the outer side of the pipeline element 8200, and the opening between the engaging surfaces of the housings 810B is basically in circular shape, i.e. the size of the opening between the engaging surfaces of the housings 810B is fittingly matched with a diameter size of the groove bottom 8202 of the pipeline element 8200, so that the gap 8102B is minimized to ensure sealing effect.
Referring to
Further, the second housing 812B includes a second body portion 8121B, a second pivot connecting end portion 8122B and a second fastening end portion 8123B, wherein the second fastening end portion 8123B and the second pivot connecting end portion 8122B are integrally formed at two ends of the second body portion 8121B respectively, wherein the second body portion 8121B has two symmetrical and parallel second engaging surfaces 81211B.
Further, the third housing 813B includes a third body portion 8131B, a third pivot connecting end portion 8132B and a third fastening end portion 8133B, wherein the third fastening end portion 8133B and the third pivot connecting end portion 8132B are integrally formed at two ends of the second body portion 8131B respectively, wherein the third body portion 8131B has two symmetrical and parallel second engaging surfaces 81311B.
Further, the two second first pivot connecting end portions 8112B are connected with the second pivot connecting end portion 8122B and the third pivot connecting end portion 8132B by the connecting elements 820B respectively, wherein the first fastening end portion 8133B and the second fastening end portion 8123B are fastened through the fastening element 830B.
Selectively, the fastening element 830B is embodied as a set of bolt and nut, wherein the second fastening end portion 8123B has a second fastening hole 81231B, wherein the third fastening end portion 8122A has a third fastening hole 81331A, wherein the bolt of the fastening element 830B is passed through the second fastening hole 81231B and the third fastening hole 81331B and fastened with the nut of the fastening element 830B to tighten the first housing 811B with the second housing 812B through narrowing the gap 8102B.
According to the second alternative mode of the preferred embodiment, each of the first engaging surface 81111B, the second engaging surface 81211B and the third engaging surface 81311B is embodied as curve with variable radius of curvature, wherein radius of curvature of the curve with variable radius of curvature is not a fixed value, wherein the radius of the curve with variable radius of curvature is gradually increase from a minimum value to a maximum value. Furthermore, the minimum value of the radius of curvature of the curve with variable radius of curvature is almost equal to the radius of curvature of the pipeline element 8200.
It is understood that the curve with variable radius of curvature of the curve surface with variable radius of curvature includes, but not limited to, one or a combination of a logarithmic spiral curve, an Archimedes spiral curve, a pascal spiral curve, an ellipse curve, and a high power curve.
According to the second alternative mode of the preferred embodiment, the curve with variable radius of curvature of the first engaging surface 81111B is embodied as ellipse curve, wherein each curve with variable radius of curvature of the second engaging surface 81211B and the third engaging surface 81311B is embodied as logarithmic spiral curve. The radius of curvature at a middle position (or top arch position) of the first engaging surface 81111B is a minimum value and substantially equal to a radius of curvature of the pipeline element 8200, wherein the radius of curvatures at the junction of the second curve surface 81211B and the third curve surface 81211B are the same, wherein the minimum value of the radius of curvature of the second engaging surface 81211B or the third engaging surface 81311B is larger than or equal to the maximum value of the radius of curvature of the first engaging surface 81111B.
Referring to
In the second alternative mode of the preferred embodiment, in the process from the initial condition to the installed condition of the pipeline element coupling piece 8100B, each of the first engaging surface 81111B of the first housing 811B, the second engaging surface 81211B of the second housing 812B and the third engaging surface 81311B of the third housing 813B has a radius of curvature varying within 13% to 221%, wherein a value D3 of the opening defined between the second fastening end portion 8123B of the second housing 812B and the middle position (or the top arch position) of the first engaging surface 81111B of the first housing 811B varies within 14% to 22%. Correspondingly, the value D3 of the opening between the third fastening end portion 8133B of the third housing 813B and the middle position (or the top arch position) of the first engaging surface 81111B also varies within 14% to 22%. The above ranges are exemplary but not intended to limit the scope of the invention.
Further, the pipeline element coupling piece 8100B further comprises a sealing gasket 840B, wherein the gasket 840B is embodied as a ring structure. During installation, the gasket 840B is able to be pressed to sleeve in the housing 810B. Referring to
One skilled in the art will understand that the embodiment of the present invention as shown in the drawings and described above is exemplary only and not intended to be limiting. It will thus be seen that the objects of the present invention have been fully and effectively accomplished. The embodiments have been shown and described for the purposes of illustrating the functional and structural principles of the present invention and are subject to change without departure from such principles. Therefore, this invention includes all modifications encompassed within the spirit and scope of the following claims.
Number | Date | Country | Kind |
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201910581107.2 | Jun 2019 | CN | national |
202010345015.7 | Apr 2020 | CN | national |
This is a non-provisional application that claims U.S. National Stage under 35 U.S.C. 371 of the International Application Number PCT/CN2020/098869, filed Jun. 29, 2020, which claims priority to Chinese application numbers CN201910581107.2, filed Jun. 29, 2019 and CN202010345015.7, filed Apr. 27, 2020, and a Continuation-In-Part application that claims the benefit of priority under 35U.S.C.§ 120 to a non-provisional application Ser. No. 16/892,299, filed Jun. 4, 2020, which is a Continuation application that claims the benefit of priority under 35U.S.C.§ 120 to a non-provisional application Ser. No. 16/660,825, filed Oct. 23, 2019, which are incorporated herewith by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2020/098869 | 6/29/2020 | WO | 00 |