Pipeline padding machine and method

Abstract
A self-propelled pipeline padding machine and a method for padding pipelines in ditches without damaging the pipeline prior to backfilling of the ditch. A spoils pile comprising dirt, various size rocks, and sand taken from the ditch during the digging thereof lie in a generally continuous pile along side the ditch from the excavation thereof. The machine includes an excavator having an arm with end bucket for scooping up material from the spoils pile on the opposite side of the ditch and placing it into frame mounted padding material sorter mounted to the front of the excavator. The separated padding material falls onto a laterally disposed retractable conveyor below the sorter which moves the padding material onto the pipeline in the ditch ahead of the excavator. The residual rocks and debris fall between the tracks of the excavator. The sorter can be tilted using hydraulic cylinders between the frame supporting the sorter and the undercarriage of the excavator. The padding material is deposited ahead of the excavator such that any rocks or debris inadvertently knocked or dropped into the ditch fall on already padded pipeline. The method includes depositing padding material onto a pipeline.
Description




SPECIFICATION




BACKGROUND OF THE INVENTION




1. Field




The invention is in the field of machines and methods for padding pipelines, and more particularly to self-propelled padding machines and methods which utilize a single machine which scoops up the spoils, separates out padding material, and deposits such padding material on the pipeline.




2. State of the Art




When a long pipeline is to be laid such as a cross country gas or oil pipeline many miles in length, an excavator or other such device digs an elongate ditch into which the pipeline is to be subsequently laid. The dirt and rocks removed during the digging of the ditch, the spoils material, is typically dumped in a more or less continuous pile adjacent the ditch called the spoils pile. After the pipeline has been placed in the ditch, typically on sand bags or other supports, the pipeline is initially covered with only loose dirt and small rocks separated from the spoils material, called padding, which padding protects the pipeline when the residual material which remains after separating padding therefrom including rocks and other such material which is dumped on top of the pipeline to backfill the remainder of the ditch. This use of padding material is especially important to protect the outer coating applied to many modern pipelines which coating provides corrosion resistance thereto.




There are a number of different types of motorized pipeline padding devices such as for use such as for padding cross country gas and oil supply pipelines. A first type is disclosed in U.S. Pat. Nos. 5,120,433; 5,195,260; 5,363,574; and 5,430,962 all issued to Osadchuk. The pipeline padding machine comprises a tracked vehicle having a pair of vertically extending, ground level front projections which when driven against the spoils pile funnel the spoils material onto an elevator which carries the spoils material over the top and to the rear of the vehicle into a sorter. The sorter separates padding material from other residual material and deposits separated padding material onto a conveyor which laterally transports the padding material into the ditch onto the pipeline. The residual material such as rocks and other debris are deposited onto the ground behind the vehicle. Since the projections are mounted to the front of the vehicle but the padding material is deposited onto the pipeline at the rear of the vehicle, rocks are frequently knocked onto the unpadded portion of the pipeline causing damage thereto. Such padding machine cannot handle rocks of a larger size which can necessitate separating out such large rocks from the spoils pile prior to use thereof or the use of a separate excavator or similar machine to clear such large rocks therefrom when encountered.




A second type of pipeline padding machine which is separate from but attaches to a motorized vehicle is disclosed in U.S. Pat. Nos. 5,097,610; 5,261,171; and 5,479,726 all issued to Bishop. The pipeline padding machine attaches to the shovel of a tracked bulldozer with a pair of front projections which when driven against the spoils pile funnel the spoils material onto a screening belt which allows padding material to fall onto a longitudinally extending conveyor belt thereunder. The conveyor conveys the residual material into the shovel of the bulldozer or onto a separate laterally extending conveyor belt for subsequent backfilling of the ditch. The padding material on the conveyor belt drops padding material onto a laterally extending conveyor belt which drops the padding material onto the pipeline adjacent the rear of the padding machine. This version suffers from the problem of the padding machine of Osadchuk of damaging the pipeline by inadvertently knocking rocks onto the unpadded portion of the pipeline. An alternate version of the padding machine further includes a generally longitudinally forward extending conveyor belt which conveys the padding material from the laterally extending conveyor belt onto the pipeline slightly ahead of the front projections presumably in an effort to solve such problem. Such padding device still suffers from the other problem of the padding machine of Osadchuk of not being able to handle large rocks. A third type of pipeline padding machine is disclosed in U.S. Pat. No. 5,084,991 issued to Cronk, Jr., which mounts to a tracked bulldozer in place of the shovel and which can be moved vertically and tilted as normally done with the shovel replaced thereby. Such padding machine comprises a longitudinally disposed drum in a frame attached to the bulldozer which drum is rotationally powered. The exterior of the drum includes a screen to pass padding material but not larger spoils material and a plurality of paddles to engage the spoils material and propel such spoils material against the screen. A laterally extending conveyor belt extends outwardly from inside the drum to receive padding material and convey such padding material laterally onto the pipeline in the ditch. The conveyor is disposed behind the front portion of the drum and cannot accept medium sized and larger rocks, therefore suffering from the aforementioned disadvantages of the other prior art padding machines.




Other pipeline padding machines include a pipeline padding machine comprising a sorter which attaches to the side of a tractor by means of a frame and which extends over the ditch which is disclosed in U.S. Pat. No. Re. 34,289 issued to McClain et al. The sorter must be loaded by a separate bulldozer, excavator, or other such device. A similar type padding machine for attachment to the side of a tractor is disclosed in U.S. Pat. No. 4,955,756 issued to Klamar. In U.S. Pat. No. 4,616,957 issued to Burrows et al. is a pipeline padding machine which comprises a sorter and conveyor which mounts to a tracked bulldozer in place of the shovel similarly to that of Cronk, Jr. and which can be loaded by a dump truck in front of the padding machine. A motorized pipeline padding machine having a laterally disposed front feed screw, a system of conveyors, and a sorter is disclosed in U.S. Pat. No. 4,912,862 issued to Bishop et al. A longitudinally forwardly extending conveyor deposits padding material onto the pipeline adjacent the feed screw.




There are various types of sorters known in the art for separating suitable padding material such as dirt and small rocks from larger material not suitable for padding pipelines such as larger rocks, clods of dirt, and other such residual material which might damage an unpadded pipeline. Examples of such include wobbler type sorters which have a plurality of spaced, laterally disposed oblong cross-section wobbler members which rotate ninety degrees out of phase with adjacent wobblers to agitate and transport spoils material while allowing suitable padding material to fall therebetween. A second type of sorter is a vibratory type sorter which typically utilizes a vibrating frame having stacked from top to bottom a grizzly having plurality of spaced bars to exclude larger rocks and other material, and one or more screens which pass only spoils material of a predetermined size so as to pass only suitable padding material through the finest thereof.




SUMMARY OF THE INVENTION




The invention comprises a self-propelled pipeline padding machine and a method for padding pipelines without damaging the pipeline by the detrimental impact of rocks or other such material. The pipeline padding machine comprises a motorized vehicle, a sorter means attached to an end of the vehicle such as by a frame means, a loading means attached to the vehicle of such configuration to permit scooping up spoils material from the spoils pile on the same side, from the opposite side, or from both sides of the ditch from the padding machine and for dumping the spoils material into the sorter means, and a chute or conveyor means supported by the frame means which receives padding material from the sorter means and which transports the padding material into the ditch to the side and generally ahead of the vehicle such that rocks and other such debris inadvertently knocked into the ditch such as during the scooping of spoils material falls on the portion of the pipeline which has already been padded. The sorter preferably can be positioned vertically, such as by tilting, using an elevating means so as to adjust for the height of the surface of the ground.




The method of the invention for padding pipelines disposed in an elongate ditch with the spoils material removed during the digging thereof being in an elongate, generally continuous spoils pile or a series of spoils piles alongside the ditch, wherein a portion of the pipeline is unpadded and a portion of the pipeline is already covered with padding material. The method comprises the steps of (a) scooping up spoils material from the spoils pile adjacent the padded portion of the pipeline, moving such spoils material to a sorter, and depositing the spoils material into the sorter, (b) separating padding material from the residual material such as rocks and other debris inside the sorter, which is positioned adjacent the padded portion of the pipeline, (c) conveying the separated padding material from the sorter into the ditch on top of the unpadded portion of the pipeline and slightly overlapping the padded portion of the pipeline immediately adjoining the unpadded portion of the pipeline. Such steps are conducted concurrently, sequentially, or in the order required to fit the particular pipeline padding job or application, while moving continuously and/or intermittently alongside the ditch travelling generally parallel to the ditch in a predetermined direction so as to remain adjacent the padded portion of the pipeline such that rocks and/or other such materials which could damage the pipeline which are inadvertently knocked into the ditch during padding thereof primarily land on the padded portion of the pipeline so as to not damage the pipeline and any protective coating thereon.











THE DRAWINGS




The best mode presently contemplated for carrying out the invention is illustrated in the accompanying drawings, in which:





FIG. 1

is a side elevational view of the pipeline padding machine of the invention;





FIG. 2

, a top plan view of the pipeline padding machine showing the relationship between the spoils pile, the scooping bucket, the conveyor, and the padded pipeline during operation;





FIG. 3

, a fragmentary top plan view of the lifting mechanism;





FIG. 4

, a view taken on the line


4





4


of

FIG. 3

showing the operation of the lifting mechanism;





FIG. 5

, a fragmentary front elevational view of the conveyor and laterally movable frame;





FIG. 6

, a top plan view of a wobbler sorter;





FIG. 7

, a longitudinal vertical sectional view taken on the line


7





7


of

FIG. 6

showing the chain interconnecting the sprockets of the wobblers, the relationship to the funnel and the conveyor, and the mountings for the wobbler sorter;





FIG. 8

, a longitudinal vertical sectional view taken on the line


8





8


of

FIG. 6

showing drive motor and the sprocket and chain drive for the wobblers;





FIG. 9

, a top plan view of a vibratory sorter;





FIG. 10

, a longitudinal vertical sectional view taken on the line


10





10


of

FIG. 9

showing the spring mounting of the vibratory sorter, the eccentric disk, and housing therefore;





FIG. 11

, a longitudinal vertical sectional view taken on the line


11





11


of

FIG. 9

showing the hydraulic drive motor for the vibratory sorter;





FIG. 12

, a top plan view of a variation of the vibratory sorter which utilizes a perforated plate;





FIG. 13

, a front perspective view of the pipeline padding machine; and





FIG. 14

, a rear elevational view of the pipeline padding machine.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIGS. 1 and 2

therein is shown the pipeline padding machine of the invention. Padding machine


20


comprises a motorized vehicle, preferably an excavator


23


of the type having a rotatable body


26


mounted on a tracked undercarriage


29


. A loading means comprising a hydraulically actuated extendible lifting arm


32


extends from and is pivotally mounted to a platform structure


35


of rotatable body


26


. Lifting arm


32


includes a long arm


38


, a short arm


41


pivotally mounted thereto, and a bucket


44


pivotally mounted thereto. Long arm


38


is pivotable vertically by means of a pair of hydraulic cylinders


47


. Short extension arm


41


is pivotable by means of a hydraulic cylinder


50


, and bucket


44


is pivotable by means of a hydraulic cylinder


53


. The respective hydraulic cylinders


47


,


50


, and


53


are powered by means such as an integral engine-driven hydraulic pump unit (not shown) mounted on platform structure


35


in an engine housing


57


of rotatable body


26


. A cab


60


mounted on platform structure


35


encloses the operator and controls (not shown) for the excavator


23


. Body


26


is mounted to and rotates on a main pivot


63


which is mounted to undercarriage


29


. Extendible lifting arm


32


can reach spoils material and other materials anywhere within the reach thereof whether ahead of, behind, or beside excavator


23


.




Undercarriage


29


is preferably modified so as to be of a longer overall length than a conventional excavator so as to provide greater stability when a sorter means such as a wobbler sorter


66


and a conveyor means comprising a conveyor


67


are mounted thereto by an elevating means comprising an elevation mechanism


69


. Such lengthening is designated “A” and is typically about six feet depending on the weight and placement of the sorter (FIG.


1


). Such lengthening of undercarriage


29


helps to maintain an even front-to-rear balance of excavator


23


to further maintain stability thereof, particularly important in padding work done on up and down slopes and on side slopes. Undercarriage


29


comprises an extended main frame


72


to which main pivot


63


is connected and a pair of continuous cleated tracks


75


each are guided by and ride on a plurality of bogey wheels


78


connected to respective elongate side members


81


,


82


,


83


, and


84


of main frame


72


and are powered by at least one of a pair of cog wheels


87


powered such as by hydraulic motors (not shown) by means of the engine driven hydraulic pump unit (not shown). Each of tracks


75


can be driven in a forward or reverse direction or stopped independently of the other of tracks


75


which allows maneuvering of excavator


23


by driving one or both of tracks


75


so as to skid tracks


75


and rotate excavator


23


and/or move in a forward or reverse direction.




Referring to

FIGS. 3 and 4

, the frame means comprises a main frame


90


having a pair of lifting arms


93


and


96


which have respective I-beam portions


99


and


102


, and necked down portions


105


and


108


, and main pivot brackets


109


. A pair of triangular bumper arms


111


and


114


extend downwardly from lifting arms


93


and


96


, respectively. Upper, middle, and lower cross members


117


,


120


, and


123


, respectively, connect lifting arms


93


and


96


, and bumper arms


111


and


114


together. Main frame


90


is pivotally mounted to side members


82


and


83


of main frame


72


by means of main pivot brackets


132


connected thereto and pins


135


.




The elevation means comprises elevation mechanism


69


which comprises a pair of triangular cams or plates


138


are positioned on respective sides of each of necked down portions


105


and


108


and are pivotally mounted to frame members


82


and


83


of main frame


72


by means of secondary pivot brackets


139


and pins


141


. A pair of links


142


connect pairs of plates


138


and necked-down portions


105


and


108


of lifting arms


93


and


96


by means of pins


143


. A pair of dual action hydraulic lift cylinders


144


, each having a body


147


and a rod


150


with rods


150


connected to respective pairs of triangular plates


138


by means of pins


153


. Bodies


147


of cylinders


144


are pivotally connected to respective side members


82


and


83


of main frame


72


by means of respective brackets


156


and pins


159


. By extending cylinders


144


, triangular plates


138


rotate such that links


142


downwardly pull necked-down portions


105


and


108


of lifting arms


93


and


96


which pivot about pins


135


at main pivot brackets


132


vertically lifting sorter


66


.




Referring to

FIG. 5

, the conveyor means comprises conveyor


67


which comprises a movable frame


186


and a motorized belt assembly


189


. Frame


186


comprises a pair of parallel C-beams


192


and


195


interconnected by a plurality of cross members


198


. Frame


186


is movably connected to main frame


90


by means of a plurality of rollers


201


connected to cross members


120


and


123


by means of a plurality of pins


204


. C-beams


192


and


195


are movable on rollers


201


to extend conveyor


67


over a ditch (not shown) during use and retract to a laterally centered position relative to excavator


23


for periods of non-use for a more compact unit. Such movement is by means of a pair of hydraulic cylinders


207


each having a body


210


and a rod


213


. Bodies


210


of cylinders


207


extend through and are attached to bumper arms


111


and


114


of main frame


90


. Rods


213


of cylinders


207


are each pivotally connected to respective C-beams


192


and


195


by means of brackets


216


and pins


217


. When hydraulic cylinders


207


extend, frame


186


and belt assembly


189


move laterally outwardly to a working position and when hydraulic cylinders


207


retract, frame


186


and belt assembly


189


move laterally inwardly to a more compact, stowed position.




Belt assembly


189


comprises a plurality of rollers


219


rotatably mounted on axles


222


with an elongate rubberized cloth belt


225


extending therearound. One of rollers


219


is driven by means of a hydraulic motor


228


so as to drive belt


225


to convey padding dirt (not shown) laterally from an outlet


231


of a funnel


234


under sorter


66


to a ditch (not shown). A deflector


237


can be attached to the distal ends of C-beams


192


and


195


by means of a bracket


240


to downwardly deflect padding dirt horizontally exiting belt


225


, particularly at higher belt speeds.




Referring to

FIGS. 6

,


7


, and


8


, a first version, wobbler type sorter


66


includes a shell


243


having an upper hopper portion


246


and a lower body portion


249


which is attached to lifting arms


93


and


96


for movement therewith. A rock exit opening


252


in upper hopper portion


246


and lower body portion


249


is defined by a pair of inwardly extending flaps


255


and


258


. Lower body portion


249


connects with an inlet


261


of funnel


234


so as to direct padding into funnel


234


and onto conveyor


67


. A hydraulic motor


264


is mounted by means of a bracket


267


to lifting arm


93


. A shroud


268


covers hydraulic motor


264


. Sorter


66


includes a wobbler feeder


270


includes a frame


273


which fits within and is attached to upper hopper portion


246


such that rocks and dirt are funneled by upper hopper portion


246


into wobbler feeder


270


. Wobbler feeder


270


further includes a plurality of parallel wobblers


276


, each oblong in cross-section with a plurality of ribs


278


on the exterior thereof and rotatably mounted to frame


273


. Wobblers


276


are oriented such that adjacent wobblers


276


are rotated ninety degrees relative to each other such that a constant gap distance “G” is maintained during rotation thereof (FIG.


6


). Each wobbler


276


has a sprocket


279


which are rotated and maintained in the proper orientation by means of a continuous chain


282


. Hydraulic motor


264


has a sprocket


285


and wobbler feeder


270


has a sprocket


288


which are interconnected by means of a continuous chain


291


such that wobblers


279


are driven in a synchronous fashion by hydraulic motor


264


. Rocks and dirt are loaded into upper hopper portion


246


onto wobbler feeder


270


. As wobblers


276


rotate the rocks and dirt are agitated and fed toward rock exit opening


252


with padding material comprising dirt, small rocks, and other such appropriately sized material falling through gaps “G”, through lower body portion


249


, through funnel


234


onto conveyor


67


for lateral transport to the ditch (not shown). Rocks and other such debris too large to pass through gaps “G” falls onto the ground through rock opening


252


between the tracks


75


of excavator


23


for later back filling of the ditch over the padded pipeline (not shown). While sorter


66


is shown with wobbler sorter


270


in a tilted position therein, a sorter such as sorter


66


can be designed such that wobbler sorter


270


is in a horizontal position with wobblers


276


moving the spoils material through residual material outlet


252


.




Referring to

FIGS. 9-11

, a second version, vibrator type sorter


66


A includes a shell


243


A having an upper hopper portion


246


A and a modified lower body portion


249


A, which lower body portion


249


A includes pairs of upper spring mounting brackets


294


on opposite sides thereof each of which correspond with a lower spring mounting bracket


297


of modified lift arms


93


A and


96


A. A compression spring


300


fits between each pair of upper and lower spring mounting brackets


294


and


297


, respectively, such that modified shell


243


A “floats” relative to a modified main frame


90


A but still elevates and lowers therewith. Residual material exit opening


252


in upper hopper portion


246


A and lower body portion


249


A is defined by inwardly extending flaps


255


and


258


. Lower body portion


249


A connects with inlet


261


of funnel


234


so as to direct padding into funnel


234


and onto conveyor


67


. Hydraulic motor


264


is mounted by means of bracket


267


to a lifting arm


93


A. Sorter


66


A includes a vibrator assembly


301


comprising a vibrator shaft


303


coupled at one end thereof by means of flexible coupling


306


to hydraulic motor


264


and at the opposite end thereof supported by a journal bearing


309


connected to a lifting arm


96


A. An eccentric weight disk


312


is connected to vibrator shaft


303


, with the longitudinal axis


315


of vibrator shaft


303


offset from the center


318


of weight disk


312


by a distance “D”. Therefore, as hydraulic motor


264


drives eccentric weight disk


312


through coupling


306


and shaft


303


, vibration is induced due to offset distance “D” which vibration is transferred through journal bearing


309


to lift arm


96


A causing main frame


90


A to vibrate (FIGS.


9


and


10


). Such vibrations are transferred through upper and lower spring mounting brackets


294


and


297


, and springs


300


to sorter


66


A. The spring rates of springs


300


, the weight of sorter


66


A, the flexibility of main frame


90


, the weight and offset “D” of eccentric disk


312


, and the speed (revolutions per minute) of hydraulic motor


264


may be designed such that sorter


66


A oscillates at a desired steady frequency. Sorter


66


A further comprises a grizzly


321


comprising a plurality of elongate, tapered, T-shaped cross-section grizzly bars


324


supported by a plurality of support bars


327


attached to upper hopper portion


246


A. Gaps


330


between grizzly bars


324


increase in width moving toward rock opening


252


. Likewise, grizzly


321


slopes downwardly toward residual material exit opening


252


such that spoils material moves in that direction. A screen assembly


333


has a frame


336


attached at the edges thereof to upper hopper portion


246


A, extending below and generally parallel to grizzly


321


, and includes a screen mesh


339


having voids of the maximum size dirt, rocks, and other such materials desired to pass through as padding. Rocks and dirt are loaded into upper hopper portion


246


A onto grizzly


321


. As sorter


66


A vibrates, the rocks, dirt, and other such spoils material are agitated and move toward rock exit opening


252


with appropriately sized dirt, rocks, and other such material falling through gaps


330


onto screen assembly


333


and continuing toward residual material exit opening


252


. Rocks, dirt, and other such material smaller than the voids in screen assembly


333


fall through screen mesh


339


, through body portion


249


A, through funnel


234


onto conveyor


67


as padding material for lateral transport to the ditch (not shown). Rocks, dirt, and other such material too large to pass through gaps


330


fall onto the ground through residual material exit opening


252


between the tracks


75


of excavator


23


for later back filling onto the padded portion of the pipeline (not shown). Likewise, rocks, dirt, and other such material small enough to pass through gaps


330


of grizzly


321


but too large to pass through the voids in screen mesh


339


fall to the ground through rock opening


252


between the tracks


75


of excavator


23


for later back filling onto the padded portion of the pipeline. Alternatively, such rocks which pass through grizzly


321


but not through screen assembly


333


can be delivered to the already padded pipeline by means of a second conveyor (not shown) which is generally parallel to but rearward of conveyor


67


, the padding protecting the pipeline from the larger rocks.




Referring to

FIG. 12

, grizzly


321


can be replaced by a thick, perforated plate grizzly


342


attached at the edges thereof to an upper hopper portion


246


B of a modified sorter


66


B, being typically of about one-inch thick steel having a plurality of holes therethrough such as hexagonal holes


345


. Holes


345


are of such size as to pass only rocks of a desired size onto screen assembly


333


, with rocks and other such debris too large to pass through holes


345


which falls onto the ground through residual material exit opening


252


between the tracks


75


of excavator


23


for later back filling onto the padded portion of the pipeline.




Referring to

FIGS. 2

,


13


, and


14


, therein is shown the padding machine


20


in operation as typically used to pad a pipeline. Padding machine


20


is positioned adjacent a ditch


348


in which a pipeline


351


is disposed, typically on a support structure such as sand bags (not shown). Padding machine


20


typically travels on a generally smooth first side


354


of ditch


348


with a second side


357


having a spoils pile


360


. As such, extendible arm


32


of excavator


23


can reach across ditch


348


to scoop up a load of spoils material from spoils pile


360


and load such spoils material into sorter


66


, without necessitating travelling on top of spoils pile


360


. Padding material


363


separated from the spoils material by sorter


66


falls onto conveyor


67


and is conveyed onto pipeline


351


generally ahead of excavator


23


forming a padded portion


366


which remains adjacent padding machine


20


during normal single direction operation in the forward travel direction. The unpadded portion


369


of pipeline


351


remains generally ahead of excavator


23


such that any spoils or other material, particularly rocks, which may inadvertently be knocked onto pipeline


351


most likely will fall onto padded portion


366


rather than unpadded portion


369


with such padding material thereon protecting pipeline


351


from damage. As shown best in

FIG. 2

(phantom lines), the placement of sorter


66


and conveyor


67


relative to extendible arm


32


on excavator


23


is such that the reach of extendible arm


32


is maintained behind unpadded portion


369


during the normal operation of padding machine


20


.




Many variations of the pipeline padding machine and method of the invention can be made without departing from the inventive concept thereof. Examples include but are not limited to the motorized vehicle and loading means can be other than an excavator with extendible arm, for example a wheeled vehicle with an extendible arm or other loading means. A pair of powered or towed vehicles can be used, with the loading means on one vehicle and with the sorting means and conveying means on the other vehicle. A wheeled vehicle having an extendible arm or other such loading means can be used. The excavator can be replaced by a wheeled vehicle having a loading means such as an extendible arm. The conveyor means can be other than a belt type such as a downwardly angled chute with or without vibration means to maintain the flow of padding material into the ditch. The wobbler sorter can be disposed generally horizontally rather than at an angle using the wobblers to move the spoils material to the residual material exit opening. The sorters, particularly the vibratory type sorters, can be pivotally mounted to the lifting arms to allow pivotal movement during use such as for self-leveling thereof. A vibratory sorter can used which uses an offset or eccentric shaft rather than a separate rotating eccentric weight disk. The sorter can be other than of the vibratory or wobbler type with virtually any type of sorter possible now known or developed in the future.




Whereas this invention is here illustrated and described with reference to embodiments thereof presently contemplated as the best mode of carrying out such invention in actual practice, it is to be understood that various changes may be made in adapting the invention to different embodiments without departing from the broader inventive concepts disclosed herein and comprehended by the claims that follow.



Claims
  • 1. A self-propelled pipeline padding machine for travelling alongside an elongate ditch containing a pipeline to be padded, spoils material which was removed from the ditch during digging thereof being in an elongate spoils pile on an opposite side of the ditch, the pipeline padding machine which scoops up and separates padding material from the spoils material, leaving coarser residual material including rocks, and which conveys the padding material into the ditch on top of the pipeline, comprising:a motorized vehicle which includes a pair of continuous, ground contacting tracks on which said vehicle travels, which tracks are movably mounted to an undercarriage of said vehicle; a frame connected to an end of said vehicle; a sorter supported at said end of said vehicle by said frame means which separates padding material from the spoils material leaving courser residual material including rocks, which residual material exits said sorter means at a residual material outlet, and a padding outlet from which the padding material exits said sorter; a loading device attached to said vehicle of such configuration as to allow scooping up spoils material from the spoils pile on an opposite side of the ditch from the vehicle and dumping spoils material into said sorter; a conveyor supported by said frame means which receives said padding material from said sorter means and which transports the padding material into the ditch to a side generally ahead of said motorized vehicle; and wherein the undercarriage and the tracks are extended longitudinally toward the sorter for increased stability of the vehicle.
  • 2. A self-propelled pipeline padding machine for traveling alongside an elongate ditch containing a pipeline to be padded, spoils material which was removed from the ditch during digging thereof being in an elongate spoils pile on an opposite side of the ditch, the pipeline padding machine which scoops up and separates padding material from the spoils material, leaving coarser residual material including rocks, and which conveys the padding material into the ditch on top of the pipeline, comprising:a motorized vehicle; a frame is movably mounted to an end of said vehicle; a sorter supported at the end of said vehicle by said frame which separates padding material from the spoils material leaving courser residual material including rocks, which residual material exits said sorter at a residual material outlet, and a padding outlet from which the padding material exits said sorter; a loading device attached to said vehicle of such configuration as to allow scooping up spoils material from the spoils pile on an opposite side of the ditch from the vehicle and dumping spoils material into said sorter; a conveyor supported by said frame which receives said padding material from said sorter and which transports the padding material into the ditch to a side generally ahead of said motorized vehicle; and wherein an elevating device vertically moves said frame and sorter relative to said vehicle.
  • 3. A pipeline padding machine according to claim 2, wherein:the frame is pivotally mounted to the vehicle at an end thereof adjacent said vehicle; and the elevating device includes at least one hydraulic cylinder having opposite ends thereof attached to said frame and to said vehicle, respectively.
  • 4. A self-propelled pipeline padding machine for traveling alongside an elongate ditch containing a pipeline to be padded, spoils material which was removed from the ditch during digging thereof being in an elongate spoils pile on an opposite side of the ditch, the pipeline padding machine which scoops up and separates padding material from the spoils material, leaving coarser residual material including rocks, and which conveys the padding material into the ditch on top of the pipeline, comprising:a motor vehicle; a frame means connected to an end of said vehicle; a sorter means supported at said end of said vehicle by said frame means which separates padding material from the spoils material leaving courser residual material including rocks, which residual material exits said sorter means at a residual material outlet, and a padding outlet from which the padding material exits said sorter means; a loading means attached to said vehicle of such configuration as to allow scooping up spoils material from the spoils pile on an opposite side of the ditch from said vehicle and dumping spoils material into said sorter means; a conveyor means supported by said frame means which receives said padding material from said sorter means and which transports the padding material into the ditch to a side generally ahead of said vehicle; and wherein said frame means is movably mounted to said vehicle and an elevating means vertically moves said frame means and said sorter means relative to said vehicle, said frame means being pivotally mounted to said vehicle at an end thereof adjacent said vehicle and said elevating means including at least one hydraulic cylinder having opposite ends thereof attached to said frame means and to said vehicle, respectively, and wherein said elevating means includes a cam pivotally connected to said vehicle at an undercarriage thereof, to an end of said hydraulic cylinder, and through a link to said frame means such that movement of said hydraulic cylinder changes the position of said frame means.
  • 5. A self-propelled pipeline padding machine for traveling alongside an elongate ditch containing a pipeline to be padded, spoils material which was removed from the ditch during digging thereof being in an elongate spoils pile on an opposite side of the ditch, the pipeline padding machine which scoops up and separates padding material from the spoils material, leaving coarser residual material including rocks, and which conveys the padding material into the ditch on top of the pipeline, comprising:a motorized vehicle; a frame connected to an end of said vehicle; a wobbler sort supported at said end of said vehicle by said frame which separates padding material from the spoils material leaving coarser residual material including rocks, which residual material exits said sorter at a residual material outlet, and a padding outlet from which the padding material exits said sorter; a loading device attached to said vehicle of such configuration as to allow scooping up spoils material from the spoils pile on an opposite side of the ditch from the vehicle and dumping spoils material into said sorter; and a conveyor supported by said frame which receives said padding material from said sorter and which transports the padding material into the ditch to a side generally ahead of said motorized vehicle.
  • 6. A self-propelled pipeline padding machine for traveling alongside an elongate ditch containing a pipeline to be padded, spoils material which was removed from the ditch during digging thereof being in an elongate spoils pile on an opposite side of the ditch, the pipeline padding machine which scoops up and separates padding material from the spoils material, leaving coarser residual material including rocks, and which conveys the padding material into the ditch on top of the pipeline, comprising:a motorized vehicle; a frame connected to an end of said vehicle; a sorter supported at said end of said vehicle by said frame which separates padding material from the spoils material leaving courser residual material including rocks, which residual material exits said sorter at a residual material outlet, and a padding outlet from which the padding material exits said sorter; a loading device attached to said vehicle of such configuration as to allow scooping up spoils material from the spoils pile on an opposite side of the ditch from the vehicle and dumping spoils material into said sorter, said loading device comprising a rotatable, extendible arm with scooping bucket, which arm is mounted to the vehicle and is hydraulically powered by said vehicle; a conveyor supported by said frame which receives said padding material from said sorter and which transports the padding material into the ditch to a side generally ahead of said motorized vehicle; and wherein said vehicle includes a pair of continuous, ground contacting tracks on which said vehicle travels, which tracks are movably mounted to an undercarriage of said vehicle, said residual material outlet deposits the residual material onto a ground surface between said tracks, and said undercarriage and said tracks are extended longitudinally toward said sorter for increased stability of said vehicle.
  • 7. A self-propelled pipeline padding machine for traveling alongside an elongate ditch containing a pipeline to be padded, spoils material which was removed from the ditch during digging thereof being in an elongate spoils pile on an opposite side of the ditch, the pipeline padding machine which scoops up and separates padding material from the spoils material, leaving coarser residual material including rocks, and which conveys the padding material into the ditch on top of the pipeline, comprising:a motorized vehicle; a frame connected to an end of said vehicle; a sorter supported at said end of said vehicle by said frame which separates padding material from the spoils material leaving coarser residual material including rocks, which residual material exits said sorter at a residual material outlet, and a padding outlet from which the padding material exits said sorter; a loading device attached to said vehicle of such configuration as to allow scooping up spoils material from the spoils pile on an opposite side of the ditch from the vehicle and dumping spoils up material into said sorter, said loading device comprising a rotatable, extendible arm with scooping bucket, which arm is mounted to said vehicle and is hydraulically powered by said vehicle; a conveyor supported by said frame which receives said padding material from said sorter and which transports the padding material into the ditch to a side generally ahead of said motorized vehicle; and wherein said vehicle includes a pair of continuous, ground contacting tracks on which said vehicle travels, which tracks are movably mounted to an undercarriage of said vehicle, said residual material outlet which deposits the residual material onto a ground surface between said tracks, said frame being movably mounted to said vehicle, and elevating device moves said frame relative to said vehicle.
  • 8. A self-propelled pipeline padding machine for traveling alongside an elongate ditch containing a pipeline to be padded, spoils material which was removed from the ditch during digging thereof being in an elongate spoils pile on an opposite side of the ditch, the pipeline padding machine which scoops up and separates padding material from the spoils material, leaving coarser residual material including rocks, and which conveys the padding material into the ditch on top of the pipeline, comprising:a motorized vehicle; a frame means connected to an end of said vehicle; a sorter means supported at said end of said vehicle by said frame means which separates padding material from the spoils material leaving coarser residual material including rocks, which residual material exits said sorter means at a residual material outlet, and a padding outlet from which the padding material exits said sorter means; a loading means attached to said vehicle of such configuration as to allow scooping up spoils material from the spoils pile on an opposite side of the ditch from said vehicle and dumping spoils material into said sorter means; a conveyor means supported by said frame means which receives said padding material from said sorter means and which transports the padding material into the ditch to a side generally ahead of said vehicle; and wherein said loading means comprises a rotatable, extendible arm with scooping bucket, which arm is mounted to said vehicle and which is hydraulically powered by said vehicle, said vehicle including a pair of continuous, ground contacting tracks on which said vehicle travels, which tracks are movably mounted to an undercarriage of said vehicle and said residual material outlet deposits the residual material onto a ground surface between said tracks, wherein said frame means is movably mounted to said vehicle and an elevating means moves said frame means relative to said vehicle, and wherein said frame means is pivotally mounted to said vehicle at an end opposite said sorter, and said elevating means includes at least one hydraulic cylinder having opposite ends thereof attached to said frame means and to said vehicle, respectively.
  • 9. A pipeline padding machine according to claim 8, wherein the elevating means includes a cam pivotally connected to the vehicle at an undercarriage thereof, to an end of the hydraulic cylinder, and through a link to the frame means such that movement of said hydraulic cylinder changes the position of said frame means.
  • 10. A self-propelled pipeline padding machine for traveling alongside an elongate ditch containing a pipeline to be padded, spoils material which was removed from the ditch during digging thereof being in an elongate spoils pile on an opposite side of the ditch, the pipeline padding machine which scoops up and separates padding material from the spoils material, leaving coarser residual material including rocks, and which conveys the padding material into the ditch on top of the pipeline, comprising:a motorized vehicle; a frame connected to an end of said vehicle; a wobbler sorter supported at said end of said vehicle by said frame which separates padding material from the spoils material leaving coarser residual material including rocks, which residual material exits said sorter at a residual material outlet, and a padding outlet from which the padding material exits said sorter; a loading device attached to said vehicle of such configuration as to allow scooping up spoils material from the spoils pile on an opposite said of the ditch from the vehicle and dumping spoils material into said sorter, said loading device comprising a rotatable, extendible arm with scooping bucket, which arm is mounted to said vehicle and is hydraulically powered by said vehicle; a conveyor supported by said frame which receives said padding material from said sorter and which transports the padding material into the ditch to a side generally ahead of said motorized vehicle; and wherein said vehicle includes a pair of continuous, ground contacting tracks on which said vehicle travels, which tracks are movably mounted to an undercarriage of said vehicle, said residual material outlet which deposits the residual material onto a ground surface between said tracks.
  • 11. A method for padding pipelines disposed in an elongate ditch with spoils material removed during digging thereof being in an elongate, generally continuous spoils pile or a series of spoils piles alongside the ditch, the method which utilizes a motorized padding machine comprising an excavator having a tracked undercarriage with a rotatable operator cabin and extendible loading arm with a scooping bucket mounted thereto, and having a powered sorter mounted at an end thereof on a frame mounted to an end portion of the excavator, the sorter being for sorting padding material for separate discharge from coarser residual material including rocks having a separate discharge, and a laterally disposed conveyor which conveys padding material from the sorter into the ditch on a pipeline therein ahead of the padding machine, and a residual material outlet for depositing residual material on a ground surface between respective tracks of the padding machine, the method comprising the steps of:moving the padding machine alongside the ditch on a side thereof opposite a side on which the spoils pile is disposed, traveling generally parallel to the ditch in such a direction wherein the sorter and the conveyor are generally ahead of the excavator; loading spoils material into the sorter by reaching across the ditch with the extendible loading arm of the excavator, scooping up spoils material from the spoils pile using the scooping bucket, retracting the arm back across the ditch prior to dumping spoils material within the scooping bucket into the sorter, and dumping spoils material within the scooping bucket into the sorter; separating padding material from spoils material using the sorter and separately discharging the padding material from residual material; and conveying the padding material discharged from the sorter onto a pipeline within the ditch, wherein due to the mounting of the sorter at the end of the excavator and a direction of travel of the tractor toward the sorter, the excavator being disposed adjacent a portion of the pipeline already covered with padding material rather than an unpadded portion thereof, the scooping bucket of the excavator which remains mostly over and adjacent the padded portion of the pipeline during use rather than the unpadded portion thereof such that any rocks inadvertently dropped from or knocked into the ditch by the scooping bucket fall mostly on the padded portion of the pipeline so as not to damage the pipeline or a coating thereon.
  • 12. A method according to claim 11, wherein:the method is conducted using a pipeline padding machine wherein the sorter is mounted at a front end of the excavator; and the step of moving the pipeline padding machine alongside the ditch is done in a forward direction.
  • 13. A method according to claim 12, wherein the method is conducted using a pipeline padding machine wherein the undercarriage and respective tracks of the excavator are extended longitudinally toward the front of the excavator for increased excavator stability.
  • 14. A method according to claim 12, wherein:the method is conducted using a pipeline padding machine wherein the frame is movably mounted to the vehicle such that the vertical position of the sorter relative to the ground surface on which the pipeline padding machine travels is adjustable; and further including the step of adjusting the vertical position of the sorter relative to the ground surface by raising and lowering the sorter to provide clearance between the ground surface and the sorter during use thereof.
  • 15. A method according to claim 11, wherein:the method is conducted using a pipeline padding machine wherein the sorter is mounted on the frame to the excavator in a position generally centered about a longitudinal centerline of the excavator, with the residual material discharge of the sorter also located generally centered about the longitudinal centerline thereof; and the step of separating padding material from the spoils material using the sorter and separately discharging the padding material and the residual material includes depositing the residual material through the residual material discharge between respective tracks of the excavator.
  • 16. A method for padding pipelines disposed in an elongate ditch with spoils material removed during digging thereof being in an elongate, generally continuous spoils pile or a series of spoils piles alongside the ditch, the method which utilizes a motorized padding machine comprising an excavator having a tracked undercarriage with a rotatable operator cabin and extendible loading arm with a scooping bucket mounted thereto, and having a powered sorter mounted at an end thereof on a frame mounted to an end portion of the excavator, the sorter being for sorting padding material for separate discharge from coarser residual material including rocks having a separate discharge, and a laterally disposed conveyor which conveys padding material from the sorter into the ditch on a pipeline therein ahead of the padding machine, and a residual material outlet for depositing residual material on a ground surface between respective tracks of the padding machine, the method comprising the steps of:moving the padding machine alongside the ditch on a side thereof opposite a side on which the spoils pile is disposed, travelling generally parallel to the ditch in such a direction wherein the sorter and the conveyor are generally ahead of the excavator; loading spoils material into the sorter by reaching across the ditch with the extendible loading arm of the excavator, scooping up spoils material from the spoils pile using the scooping bucket, retracting the arm back across the ditch prior to dumping spoils material within the scooping bucket into the sorter, and dumping spoils material within the scooping bucket into the sorter; separating padding material from spoils material using the sorter and separately discharging the padding material from residual material; and conveying the padding material discharged from the sorter onto a pipeline within the ditch, wherein due to the mounting of the sorter at the end of the excavator and a direction of travel of the tractor toward the sorter, the excavator being disposed adjacent a portion of the pipeline already covered with padding material rather than an unpadded portion thereof, the scooping bucket of the excavator which remains mostly over and adjacent the padded portion of the pipeline during use rather than the unpadded portion thereof such that any rocks inadvertently dropped from or knocked into the ditch by the scooping bucket fall mostly on the padded portion of the pipeline so as not to damage the pipeline or a coating thereon; and wherein the method is conducted using a pipeline padding machine wherein the sorter is mounted at a front end of the excavator and the step of moving the pipeline padding machine alongside the ditch is done in a forward direction, the method is conducted using a pipeline padding machine wherein the frame is movably mounted to the vehicle such that the vertical position of the sorter relative to the ground surface on which the pipeline padding machine travels is adjustable and further including the step of adjusting the vertical position of the sorter relative to the ground surface by raising and lowering the sorter to provide clearance between the ground surface and the sorter during use thereof, and wherein the method is conducted using a pipeline padding machine wherein the frame supporting the sorter is pivotally mounted to the excavator at an end thereof adjacent the excavator and the step of adjusting the vertical position of the sorter relative to the ground surface is done by the frame with attached sorter upwardly and downwardly so as to raise and lower the sorter relative to the ground surface.
  • 17. A method for padding pipelines disposed in an elongate ditch with spoils material removed during digging thereof being in an elongate, generally continuous spoils pile or a series of spoils piles alongside the ditch, the method which utilizes a motorized padding machine comprising an excavator having a tracked undercarriage with rotatable operator cabin and extendible loading arm with a scooping bucket mounted thereto, and having a powered sorter mounted at an end thereof on a frame mounted to an end portion of the excavator, the sorter being for sorting padding material for separate discharge from coarser residual material including rocks having a separate discharge, and a laterally disposed conveyor which conveys padding material from the sorter into the ditch on a pipeline therein ahead of the padding machine, and a residual material outlet for depositing residual material on a ground surface between respective tracks of the padding machine, the method comprising the steps of:moving the padding machine alongside the ditch, traveling generally parallel to the ditch in such a direction wherein the sorter and the conveyor are generally ahead of the excavator; loading spoils material into the sorter by reaching with the arm of the excavator, scooping up spoils material from the spoils pile using the scoop bucket, retracting the arm, and dumping spoils material within the scooping bucket into the sorter; separating padding material from spoils material using the sorter and separately discharging the padding material from residual material; conveying the padding material discharged from the sorter onto a pipeline within the ditch, wherein due to the mounting of the sorter at the end of the excavator and a direction of travel of the tractor toward the sorter, the excavator being disposed adjacent a portion of the pipeline already covered with padding material rather than an unpadded portion thereof, the scooping bucket of the excavator which remains mostly over and adjacent the padded portion of the pipeline during use rather than the unpadded portion thereof such that any rocks inadvertently dropped from or knocked into the ditch by the scooping bucket fall mostly on the padded portion of the pipeline so as not to damage the pipeline or a coating thereon; and wherein the method is conducted using a pipeline padding machine wherein the sorter is mounted at a front end of the excavator, and the step of moving the pipeline padding machine alongside the ditch is done in a forward direction.
  • 18. A method according to claim 17, wherein the method is conducted using a pipeline padding machine wherein the undercarriage and respective tracks of the excavator are extended longitudinally toward a front end of the excavator for increased excavator stability.
  • 19. A method for padding pipelines disposed in an elongate ditch with spoils material removed during digging thereof being in an elongate, generally continuous spoils pile or a series of spoils piles alongside the ditch, the method which utilizes a motorized padding machine comprising an excavator having a tracked undercarriage with a rotatable operator cabin and extendible loading arm with a scooping bucket mounted thereto, and having a powered sorter mounted at an end thereof on a frame mounted to an end portion of the excavator, the sorter being for sorting padding material for separate discharge from coarser residual material including rocks having a separate discharge, and a laterally disposed conveyor which conveys padding material from the sorter into the ditch on a pipeline therein ahead of the padding machine, and a residual material outlet for depositing residual material on a ground surface between respective tracks of the padding machine, the method comprising the steps of:moving the padding machine alongside the ditch, travelling generally parallel to the ditch in such a direction wherein the sorter and the conveyor are generally ahead of the excavator; loading spoils material into the sorter by reaching with the arm of the excavator, scooping up spoils material from the spoils pile using the scooping bucket, retracting the arm, and dumping spoils material within the scooping bucket into the sorter; separating padding material from spoils material using the sorter and separately discharging the padding material from residual material; and conveying the padding material discharged from the sorter onto a pipeline within the ditch, wherein due to the mounting of the sorter at the end of the excavator and a direction of travel of the tractor toward the sorter, the excavator being disposed adjacent a portion of the pipeline already covered with padding material rather than an unpadded portion thereof, the scooping bucket of the excavator which remains mostly over and adjacent the padded portion of the pipeline during use rather than the unpadded portion thereof such that any rocks inadvertently dropped from or knocked into the ditch by the scooping bucket fall mostly on the padded portion of the pipeline so as not to damage the pipeline or a coating thereon; and wherein the method is conducted using a pipeline padding machine wherein the frame is movably mounted to the excavator such that a vertical position of the sorter relative to the ground surface on which the pipeline padding machine travels is adjustable, and further including the step of adjusting the vertical position of the sorter relative to the ground surface by raising and lowering the sorter to provide clearance between the ground surface and the sorter during the use thereof.
  • 20. A method according to claim 19, wherein:the method is conducted using a pipeline padding machine wherein the frame supporting the sorter is pivotally mounted to the excavator at an end thereof adjacent the excavator; and the step of adjusting the vertical position of the sorter relative to the ground surface is done by pivoting the frame with attached sorter upwardly and downwardly so as to raise and lower the sorter relative to the ground surface.
  • 21. A method for padding pipelines disposed in an elongate ditch with spoils material removed during digging thereof being in an elongate, generally continuous spoils pile or a series of spoils piles alongside the ditch, an unpadded portion of the pipeline being uncovered and a padded portion of the pipeline being covered with padding material, comprising the steps of:scooping up spoils material from the spoils pile adjacent the padded portion of the pipeline, moving the spoils material to a sorter, and depositing the spoils material into the sorter by use of an extendible arm having a scooping bucket at an end thereof: separating padding material from residual material including rocks inside the sorter positioned adjacent the padded portion of the pipeline; conveying the padding material from the sorter into the ditch on top of the unpadded portion of the pipeline, overlapping the padded portion of the pipeline immediately adjoining the unpadded portion of the pipeline; wherein the steps are conducted while moving alongside the ditch traveling generally parallel to the ditch in a predetermined direction so as to remain adjacent the padded portion of the pipeline such that rocks which are inadvertently knocked into the ditch primarily land on the padded portion of the pipeline so as to not damage the pipeline and any protective coating thereon; and wherein all of the steps of the method are conducted using a single pipeline padding machine capable of performing all of the steps, and with the pipeline padding machine on an opposite side of the ditch from a side on which the spoils pile is disposed.
  • 22. A method for padding pipelines disposed in an elongate ditch with spoils material removed during digging thereof being in an elongate, generally continuous spoils pile or a series of spoils piles alongside the ditch, an unpadded portion of the pipeline being uncovered and a padded portion of the pipeline being covered with a padding material, comprising the steps of:scooping up spoils material from the spoils pile adjacent the padded portion of the pipeline, moving the spoils material to a sorter, and depositing the spoils material into the sorter using an extendible arm having a scooping bucket at an end thereof; separating padding material from residual material including rocks inside the sorter positioned adjacent the padded portion of the pipeline; conveying the padding material from the sorter into the ditch on top of the unpadded portion of the pipeline, overlapping the padded portion of the pipeline immediately adjoining the unpadded portion of the pipeline; wherein the steps are conducted while moving alongside the ditch traveling generally parallel to the ditch in a predetermined direction so as to remain adjacent the padded portion of the pipeline such that rocks which are inadvertently knocked into the ditch primarily land on the padded portion of the pipeline so as not to damage the pipeline and any protective coating thereon, all of the steps of the method are conducted using a single pipeline padding machine capable of performing all of the steps, and further including the step of adjusting a vertical position of the sorter relative to a ground surface by raising and lowering the sorter to provide clearance between the ground surface and the sorter during use thereof.
  • 23. A self-propelled pipeline padding machine for traveling alongside an elongate ditch containing a pipeline to be padded, spoils material which was removed from the ditch during digging thereof being in an elongate spoils pile on an opposite side of the ditch, the pipeline padding machine which scoops up and separates padding material from the spoils material, leaving coarser residual material including rocks, and which conveys the padding material into the ditch on top of the pipeline, comprising:a motorized vehicle; a frame connected to an end of said vehicle; a sorter supported at said end of said vehicle by said frame which separates padding material from the spoils material leaving coarser residual material including rocks, which residual material exits said sorter at a residual material outlet, and a padding outlet from which the padding material exits said sorter; a loading device attached to said vehicle of such configuration as to allow scooping up spoils material from the spoils pile on an opposite side of the ditch from said vehicle and dumping spoils material into said sorter; a conveyor supported by said frame which receives said padding material from said sorter and which transports the padding material into the ditch to a side generally ahead of said vehicle; and wherein said frame is movably mounted to said vehicle and an elevating device vertically moves to said sorter relative to said vehicle, said frame being pivotally mounted to said vehicle at an end thereof adjacent said vehicle and said elevating device including at least one hydraulic cylinder having opposite ends thereof attached to said frame and to said vehicle, respectively, and wherein said elevating device includes a cam pivotally connected to said vehicle at an undercarriage thereof; to an end of said hydraulic cylinder, and through a link to said frame such that movement of said hydraulic cylinder changes the position of said frame.
  • 24. A self-propelled pipeline padding machine for traveling alongside an elongate ditch containing a pipeline to be padded, spoils material which was removed from the ditch during digging thereof being in an elongate spoils pile on an opposite side of the ditch, the pipeline padding machine which scoops up and separates padding material from the spoils material, leaving coarser residual material including rocks, and which conveys the padding material into the ditch on top of the pipeline, comprising:a motorized vehicle; a frame connected to an end of said vehicle; a sorter supported at end of said vehicle by said frame which separates padding material from the spoils material leaving courser residual material including rocks, which residual material exits said sorter at a residual material outlet, and a padding outlet from which the padding material exits said sorter; a loading device attached to said vehicle of such configuration as to allow scooping up spoils material from the spoils pile on an opposite side of the ditch from said vehicle and dumping spoils material into said sorter; a conveyor supported by said frame which receives said padding material from said sorter and which transports the padding material into the ditch to a side generally ahead of said vehicle; and wherein said loading device comprises a rotatable, extendible arm with scooping bucket, which arm is mounted to said vehicle and which is hydraulically powered by said vehicle, said vehicle including a pair of continuous, ground contacting tracks on which said vehicle travels, which tracks are movably mounted to an undercarriage of said vehicle and said residual material outlet deposits the residual material onto a ground surface between said tracks, wherein said frame is movably mounted to said vehicle and an elevating device moves said frame relative to said vehicle, and wherein said frame is pivotally mounted to said vehicle at an end opposite said sorter, and said elevating device includes at least one hydraulic cylinder having opposite ends thereof attached to said frame and to said vehicle, respectively.
  • 25. A pipeline padding machine according to claim 24, wherein the elevating device includes a cam pivotally connected to the vehicle at an undercarriage thereof, to an end of the hydraulic cylinder, and through a link to the frame such that movement of said hydraulic cylinder changes the position of said frame.
  • 26. A method for padding pipelines disposed in an elongate ditch with spoils material removed during digging thereof being in an elongate, generally continuous spoils pile or a series of spoils piles alongside the ditch, the method which utilizes a motorized padding machine comprising an excavator having a tracked undercarriage with a rotatable operator cabin and extendible loading arm with a scooping bucket mounted thereto, and having a powered sorter mounted at an end thereof on a frame mounted to an end portion of the excavator, the sorter being for sorting padding material for separate discharge from coarser residual material including rocks having a separate discharge, and a laterally disposed conveyor which conveys padding material from the sorter into the ditch on a pipeline therein ahead of the padding machine, and a residual material outlet for depositing residual material on a ground surface between respective tracks of the padding machine, the method comprising the steps of:moving the padding machine alongside the ditch on a side thereof opposite a side on which spoils pile is disposed, traveling generally parallel to the ditch in such a direction wherein the sorter and the conveyor are generally ahead of the excavator. loading spoils material into the sorter by reaching across the ditch with the extendible loading arm of the excavator, scooping up spoils material form the spoils pile using the scooping bucket, retracting the arm back across the ditch prior to dumping spoils material within the scooping bucket into the sorter, and dumping spoils material within the scooping bucket into the sorter; separating padding material from spoils material using the sorter and separately discharging the padding material from residual material; conveying the padding material discharged from the sorter onto a pipeline within the ditch, wherein due to the mounting of the sorter at the end of the excavator and a direction of travel of the tractor toward the sorter, the excavator being disposed adjacent a portion of the pipeline already covered with padding material rather than an unpadded portion thereof, the scooping bucket of the excavator which remains mostly over and adjacent the padded portion of the pipeline during use rather than the unpadded portion thereof such that any rocks inadvertently dropped from or knocked into the ditch by the scooping bucket fall mostly on the padded portion of the pipeline so as not to damage the pipeline or a coating thereon; and wherein the method is conducted using a pipeline padding machine wherein the sorter is mounted at a front end of the excavator and the step of moving the pipeline padding machine alongside the ditch is done in a forward direction, the method is conducted using a pipeline padding machine wherein the frame is movably mounted to the vehicle such that the vertical position of the sorter relative to the ground surface on which the pipeline padding machine traveling adjustable and further including the step of adjusting the vertical position of the sorter relative to the ground surface by raising and lowering the sorter to provide clearance between the ground surface and the sorter during use thereof, and wherein the method is conducted using a pipeline padding machine wherein the frame supporting the sorter is pivotally mounted to the excavator at an end thereof adjacent the excavator and the step of adjusting the vertical position of the sorter relative to the ground surface is done by pivoting the frame with attached sorter upwardly and downwardly so as to raise and lower the sorter relative to the ground surface.
RELATED APPLICATION

This application claims the benefit of U.S. Provisional Application No. 60/094,485 filed by Express Mail on Jul. 29, 1998.

US Referenced Citations (31)
Number Name Date Kind
2947096 Cummings et al. Aug 1960 A
3596384 Neujahr Aug 1971 A
3701422 Downey Oct 1972 A
3981089 Burrows Sep 1976 A
4055255 Vasquez Oct 1977 A
4055265 Eisenman Oct 1977 A
4057917 Burrows Nov 1977 A
4301910 Price Nov 1981 A
4377365 Layh Mar 1983 A
4616957 Burrows et al. Oct 1986 A
4633602 Layh et al. Jan 1987 A
4664791 McClain et al. May 1987 A
4861461 Utterback Aug 1989 A
4912862 Bishop et al. Apr 1990 A
4948299 Cronk, Jr. et al. Aug 1990 A
4955756 Klamar Sep 1990 A
5084991 Cronk, Jr. Feb 1992 A
5097610 Bishop Mar 1992 A
5120433 Osadchuk Jun 1992 A
5183160 McClain Feb 1993 A
5195260 Osadchuk Mar 1993 A
RE34289 McClain et al. Jun 1993 E
5259699 Klamar Nov 1993 A
5261171 Bishop Nov 1993 A
5271168 Wilson, Sr. et al. Dec 1993 A
5363574 Osadchuk Nov 1994 A
5421108 Stewart Jun 1995 A
5430962 Osadchuk Jul 1995 A
5479726 Bishop Jan 1996 A
5540003 Osadchuk Jul 1996 A
6138837 Santa Cruz et al. Oct 2000 A
Non-Patent Literature Citations (13)
Entry
Ozzie's Pipeline Padder, Mini Padder B-4 Ozzie's Pipeline Padder, Inc., Scottsdale, Arizona.
Rockeater, The Original Self Contained Pipeline Padding Machine Rockeater Incorporated, Hobbs, New Mexico.
Dynapad Pipeline Padding Systems KNI Incorporated, Homer City, Pennsylvania.
The Ultimate Padder (Front and Rear Views) Ozzie's Pipeline Padder, Phoenix, Arizona.
Universal Wobbler Feeders Universal Engineering Corporation, Cedar Rapids, Iowa.
Contractor Profile “Ozzie's Pipeline Padder Provides Needed Machine” Pipeline & Gas Journal Aug. 1993.
Ozzie's Pipeline Padder, Mini Padder B-5 Ozzie's Pipeline Padder, Inc., Scottsdale, Arizona.
Ozzie's Pipeline Padder, The Ultimate Padder Ozzie's Pipeline Padder, Inc., Scottsdale, Arizona.
Padmaster, Ray McClain, Inc., Tulsa, Oklahoma.
Ozzie's Pipeline Padder, Mini Padder A-5 Ozzie's Pipeline Padder, Inc., Scottsdale, Arizona.
Ozzie's Pipeline Padder, OPP-300 Ozzie's Pipeline Padder, Inc., Scottsdale, Arizona.
Ozzie's Pipeline Padder, OPP-200 Ozzie's Pipeline Padder, Inc., Scottsdale, Arizona.
Cost Saving Machine Aids Pipeline Industry, vol. 8, Number 1 First Quarter 1993, Kaman News.
Provisional Applications (1)
Number Date Country
60/094485 Jul 1998 US