The field of the disclosure relates generally to pipeline systems, and, more specifically, to pipeline washing and drying systems.
Welded pipe is coated to provide cathodic protection and increase longevity of the pipe. To insure proper cathodic protection, the coating must be continuous and free of holes or disruptions. To check the quality of the coating on a pipe prior to burial, a jeeping tool (hereinafter referred to as a “jeep”) may be used. The jeep produces an electrical current through a metal coil that is placed around the pipe. If contact is made between the metal coil and the metal surface of the pipe, the jeep emits an alarm, indicating the presence of a flaw in the coating. Flaws are repaired, and the jeep is used on the pipe again. This “jeeping” is repeated until there is no indication of flaws in the pipe coating. Only after a section of pipe has passed a jeep inspection can it be buried per use.
When using a jeep, the section of pipe section to be inspected must be clean and dry. Current methods of washing and drying pipe prior to jeeping rely on manual efforts. For example, drying of wet pipe may be done by hand using propane burners or torches. In addition, because laying and burying pipe is performed outdoors, the ability to inspect pipe using a jeep may depend on weather conditions. For example, a clean, dry section of pipe may get rewetted if it starts to rain. This may lead to delays as crew members may be forced to wait for improved weather conditions before a section of pipe may be inspected. Therefore, a system for efficiently cleaning and drying pipe sections is needed. In addition, the system must enable protecting clean, dry sections of pipe from the elements.
In one aspect, a pipe washing and drying system includes a ring structure defining a radially inner surface and a radially outer surface, the ring structure having a first portion and a second portion hingedly coupled to the first portion by a hinge coupled to the radially outer surface. The ring structure further includes a set of nozzles defined in the radially inner surface and extending radially inward from the radially inner surface, wherein the set of nozzles is in fluid communication with a fluid source, and a plurality of rollers attached to the radially inner surface and extending radially inward from the radially inner surface.
In another aspect, a pipe washing and drying system includes two ring structures, each ring structure respectively defining a radially inner surface and a radially outer surface, each ring structure having a first portion and a second portion hingedly coupled to the first portion by a hinge coupled to the radially outer surface. Each ring structure further includes a set of nozzles defined in the radially inner surface and extending radially inward from the radially inner surface, wherein the set of nozzles is in fluid communication with a fluid source. Each ring structure also includes a plurality of rollers attached to the radially inner surface and extending radially inward from the radially inner surface. The pipe washing and drying system further includes a tent structure including a frame coupled to a first of the two ring structure at a first end of the frame and coupled to the second of the two ring structures at an opposing second end of the frame. The tent structure also includes a protective covering supported by the frame and extending from the first end of the frame to the second end of the frame such that a section of the pipe between the two ring structures is covered by the protective covering.
In a further aspect, a method of washing and drying a pipe is provided. The method includes positioning a ring structure circumferentially about the pipe at a first location, the ring structure including a set of nozzles extending radially inward from a radially inner surface thereof and a connector in fluid communication with the set of nozzles. The method also includes coupling the connector to a manifold system of a fluid source such that the connector and the set of nozzles are in fluid communication with the fluid source and fluid from the fluid source is expelled through the set of nozzles onto an exterior surface of the pipe. The method further includes moving the ring structure longitudinally along the pipe from the first location to a second location, such that the exterior surface of the pipe from the first location to the second location is cleaned.
Corresponding reference characters indicate corresponding parts throughout the drawings.
The present disclosure relates to systems and methods for cleaning and drying sections of pipe or other similar structures (e.g., long cylindrical structures such as beams, poles, etc.). The disclosed systems facilitate the efficient cleaning and drying of pipe sections while protecting pipe surfaces from the environment. Protected pipe sections may therefore be subjected to various treatment or inspection steps, including jeeping, with less concern for environmental factors (e.g., precipitation). Thus, the disclosed systems may be readily incorporated into existing pipeline preparation, treatment, and inspection processes. The disclosed systems may decrease pipeline installation timelines and significantly reduce weather-related delays.
As described further herein, the ring structure 102 includes a plurality of nozzles to eject fluid from one or more fluid sources 106 onto an exterior surface 114 of the pipe 104. This configuration enables the cleaning of continuous sections of the pipe 104. In the illustrated embodiment, the pipe 104 is cleaned and/or dried, for example, between points A and B. Step 1 is a pipe washing step, and step 2 is a pipe drying step. In step 1, the ring structure 102 is initially at point A and is in fluid communication with the water source 108 through the manifold system 112. Water, or any suitable cleaning/washing fluid, is directed toward the pipe surface 114 and causes dirt and debris to be removed from the pipe 108 as the ring structure 102 passes therearound. The ring structure 102 is moved along the length of the pipe 104 from point A to point B.
At step 2, the ring structure 102 is at point B or any other location along the pipe 104. In the illustrated embodiment, step 2 is shown directly subsequent to step 1, such that the ring structure 102 has been used to wash the pipe 104 between point A and B. Fluid communication is established between the ring structure 102 and the compressed air source 110 through the manifold system 112. Air, or any suitable drying fluid, is directed toward the pipe surface 114 and causes moisture to be removed from the pipe 104 as the ring structure 102 passes therearound. The ring structure 102 is rolled along the length of the pipe 104 from point B to point A.
In an alternative embodiment, the ring structure 102 is stationary (e.g., is coupled to a stationary frame, not shown). In such an embodiment, the pipe 104 is moved through the ring structure 102 to be washed and/or dried.
In some embodiments, control of the movement of the ring structure 102 along the pipe 104 (or, alternatively, the pipe 104 through the ring structure 102), and/or control of the ejection of fluid from the ring structure 102, is performed manually. For example, an operator (not shown) may walk or otherwise travel alongside the ring structure 102 and manually move the ring structure 102 along the pipe 104 (or, alternatively, may move the pipe 104 through the ring structure 102), and/or may manually switch between fluid sources 106 to which the ring structure 102 is coupled. Additionally or alternatively, control of the ring structure 102 (or, alternatively, the pipe 104) is performed electronically, automatically, and/or remotely (with respect to the ring structure 102) through a control system 116. For example, the control system 116 may facilitate the movement of the ring structure 102 along the pipe 104 (or, alternatively, movement of the pipe 104 through the ring structure 102) via one or more wired or wireless drive control systems (not shown) or facilitate fluid communication between the ring structure 102 and one or more fluid sources 106.
It should be readily understood that in some embodiments, only step 1 is performed. In other words, the pipe washing and drying system 100 is only used to wash the pipe 104. In other embodiments, only step 2 is performed. In other words, the pipe washing and drying system 100 is only used to dry the pipe 104. In still other embodiments, the fluid (e.g., heated liquid and/or gas) in one or more of the fluid sources 106 is heated to facilitate melting of ice, snow, or other frozen debris during, for example, step 1. Moreover, points A and B are provided for illustrative purposes only and neither the location of points A and B nor the direction of the arrows provided with respect to points A and B are intended to limit the scope of the present disclosure in any way.
According to the illustrated embodiment, a plurality of rollers or wheels 222 are coupled to the ring structure 200 and extend partially into the channel 218. The rollers 222 may be annular, wheel-type structures that rotate around an axis or may be spherical in shape. The rollers 222 are configured to contact an exterior surface of a pipe (e.g., the pipe 104 illustrated in
In the example embodiment, the ring structure 200 further includes a set of nozzles 224 through which fluid from a fluid source (e.g., one of the fluid sources 106 illustrated in
In the example embodiment, the ring structure 200 includes six nozzles 224. In other embodiments, the ring structure 200 includes more or fewer than six nozzles. In some alternative embodiments, the nozzles 224 are arranged on another surface of the ring structure 300, such as front facing surface 202 or the rear facing surface 204. In some embodiments, the ring structure 200 includes more than one set of nozzles 224. For example, the ring structure 200 may include a first set of nozzles 224 (which are embodied as cone-type nozzles in
The ring structure 500 further includes a handle 538 that facilitates manual movement of the ring structure 500 longitudinally along a length of pipe or other structure extending through the channel 518. The ring structure 500 further includes a first connection component 540 and a second connection component 542. The connection components 540 and 542 enable connection to machinery (e.g., a crane) that may assist in properly placing and/or orienting the ring structure 500 about a structure to be treated by the ring structure 500 (e.g., the pipe 104 shown in
It should be readily understood that any feature of any of the ring structures 200, 400, and/or 500 described herein may be used in any combination without departing from the scope of the present disclosure.
Because the pipe cleaning and drying process illustrated in
In the illustrated embodiments of
Although not specifically shown in the embodiment of
Turning to
In the example embodiments of
Use of the tent structure 600 as illustrated in either of
In some embodiments, the tent structure 600 includes or is operatively coupled to one or more jeeping devices (not shown), such that the tent structure 600 and the jeeping device are simultaneously deployed in a single system.
Moreover, in some embodiments, the tent structure 600 is coupled to other than two ring structures. For instance, one or more additional ring structures may be used to support the tent structure. Such ring structures may not include nozzles or vents but may instead be used as supplemental frame components for supporting the tent structure 600 and improving stability of the tent structure 600 during translation thereof along the pipe. In addition, the tent structure 600 and/or the supplementary ring structure(s) may be removable or detachable from the pipe and/or the ring structures 500. In other words, the tent structure 600 is attachable to and detachable from the ring structures 500 according to the need therefor. It should be readily understood, therefore, that the ring structures 500 (and/or any other ring structures described herein) are useable with and/or without any tent structure coupled thereto.
In the illustrated embodiment, the tent structure 610 defines includes a mobile side 612 and a stationary side 614 thereof. The tent structure 610 includes a frame 616 supporting a protective covering 618. The protective covering 618 extends from the mobile side 612 to the stationary side 614 of the tent structure 610. In the illustrated embodiment, the protective covering 618 is embodied as an accordion-style awning.
Connected to the mobile side 612 of the tent structure 610 are wheels 620 that facilitate movement of the mobile side 612 along a surface (e.g., the ground). Connected to the stationary side 614 are stabilizing structures 622 configured to immobilize the stationary side 614 relative to the ground. The stabilizing structures 622 may include stakes, weights, anchors, and/or any other suitable structure. The tent structure 610 further includes coupling components 624 configured to connect the tent structure 610 to a ring structure (e.g., the ring structure 500, shown in
The tent structure 610 may be used in the cleaning, drying, and jeeping process(es) described above with respect to
Subsequently, fluid communication is established between the ring structure 500 and a drying fluid source 628 (e.g., heated or unheated air). Connection to the ring structure 500 causes the mobile side 612 of the tent structure 610 to move simultaneously with the ring structure 500. The movement of the mobile side 612 of the tent structure 610 in turn causes to the covering 618 to expand over the pipe 104 as the pipe 104 is being dried. Clean, dry sections of the pipe 104 are thus protected from the environment and, in particular, from precipitation. The sequence of jeeping and repair processes, as described above, may then be completed beneath the tent structure 610.
Moreover, it should be readily understood that, in any of the embodiments of the tent structures provided herein, additional and/or alternative process(es) may be performed under the tent structure. For example, the tent structure can be implemented to facilitate coating, welding, X-Ray, and/or any other tasks associated with the pipe thereunder, specifically during inclement weather. Accordingly, while the embodiments provided herein are described with respect to jeeping, the tent structures may be used for any other pipeline work activities.
In the illustrated embodiment, the ring structures 801 and 802 are separated by a shield 814. The shield 814 prevents water being expelled from the first ring structure 801 during cleaning of the pipe 804 from wetting portions of the pipe 804 dried by the second ring structure 802.
The brake assembly 1000 includes, in the illustrated embodiment, two brakes 1002, each brake 1002 pivotally or hingedly coupled to a brake mount 1004. Each brake 1002 includes a respective arm 1006 extending from the brake mount 1004 to a foot 1008. Each arm 1006 is pivotally or hingedly coupled to the brake mount 1004 via a respective hinge 1010. Although each arm 1006 is illustrated as coupled to a respective, separate brake mount 1004, it should be readily understood that both arms 1006 may be coupled to the same brake mount 1004, via separate hinges 1010. In the example embodiment, each foot 1008 includes a pad comprised of rubber, plastic, or any other suitable material.
One brake 1002 (a “first brake” 1002A, as shown in
The brake assembly 1000 may be implemented with any of the ring structures described herein to provide braking functions such that the ring structures may be used on inclined or sloped terrain. Using the brakes 1002, the ring structures are prevented from undesired movement in either direction.
Example embodiments of pipe cleaning and drying systems are described above in detail. The pipe cleaning and drying systems are not limited to the specific embodiments described herein, but rather, components of the pipe cleaning and drying systems may be used independently and separately from other components described herein. For example, the pipe cleaning and drying systems described herein may be used with a variety of structures, including and without limitation, pipes of varying length and diameter, and ducts of varying length and diameter.
As used herein, the terms “about,” “substantially,” “essentially” and “approximately” when used in conjunction with ranges of dimensions, concentrations, temperatures or other physical or chemical properties or characteristics is meant to cover variations that may exist in the upper and/or lower limits of the ranges of the properties or characteristics, including, for example, variations resulting from rounding, measurement methodology or other statistical variation.
When introducing elements of the present disclosure or the embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” “containing” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. The use of terms indicating a particular orientation (e.g., “top”, “bottom”, “side”, etc.) is for convenience of description and does not require any particular orientation of the item described.
As various changes could be made in the above constructions and methods without departing from the scope of the disclosure, it is intended that all matter contained in the above description and shown in the accompanying drawing[s] shall be interpreted as illustrative and not in a limiting sense.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/667,117, filed May 4, 2018, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/030097 | 5/1/2019 | WO | 00 |
Number | Date | Country | |
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62667117 | May 2018 | US |