The invention addressed herein relates to a pipetting device, more specifically to a pipetting device for pipetting a liquid driven by a gaseous working medium. Under further aspects, the invention relates to a gas flow connection element for a pipetting device and to a method of pipetting a liquid volume.
In the field of liquid handling, it is common practice to use pipettes to aspirate and dispense a liquid. Such a liquid may e.g. be a chemical product or a sample of a bodily fluid. One type of pipetting devices is the so-called air displacement pipette. When using this type of pipette, a defined volume of a gaseous working medium, in typical cases air, is loaded into the pipette or removed from the pipette. Thereby a pressure on one side of the liquid in the pipette or adjacent to an opening of the pipette is decreased or increased with respect to reference pressure, such that a force results, which drives the liquid out of the pipette or into the pipette. We understand throughout the present description and claims under “a pipette” a tubular member with one opening for aspiration and release of a liquid product dose and in addition, with a second opening. The second opening can be brought in contact with the gaseous working medium having under-pressure to achieve aspirating of a liquid through the first opening or can be brought in contact with the gaseous medium having over-pressure to achieve dispensing of a liquid from the inside of the pipette through the first opening. Under-pressure and over-pressure are defined in relation to an ambient pressure and can be applied in a controlled way.
In fields as for example pharmaceutical research, clinical diagnostics and quality assurance, highly automated facilities for the handling, processing and analyzing of liquids are in use. In such facilities, pipetting devices often play a central role in producing liquid doses of a predetermined amount and in transporting doses of liquid between different stations for processing or for analyzing the liquid. Accuracy and precision of the produced liquid doses is of large importance. In general, rapid processing is desired. This can be achieved by parallel handling of liquid doses or by applying fast repetition rates. Furthermore, it is important to keep accuracy and precision over extended time on a high level, in particular in long sequences of similar pipetting operations, pipetting operations performed in the beginning of the sequence should not lead to different results than pipetting operation performed at the end of the sequence. Liquid doses produced with individual pipette tips of the same type and nominal dimension should only have minimal variance.
EP 2 412 439 A1 discloses a pipetting device having a flow restriction in the path of a gaseous working medium, which flow restriction is dimensioned such that the flow resistance of the working medium in the flow restriction is significantly lower than the flow resistance of the liquid passing the opening of the pipette. This leads to a reduction of the susceptibility to variations of the pipette tips, e.g. to variations in the exact diameter of the orifice of the pipette tips.
The object of the present invention is to provide an alternative pipetting device for pipetting a liquid driven by a gaseous working medium. A further object of the invention is to provide a device and a method, which improve at least one of accuracy, precision and temporal stability of pipetting, i.e. at least one of aspirating or dispensing, a liquid driven by a gaseous working medium.
This object is achieved by a pipetting device according to claim 1. The pipetting device according to the invention is a pipetting device for pipetting a liquid driven by a gaseous working medium.
The pipetting device comprises at least one pipette connector adapted to attach a pipette at a connection opening.
The pipetting device comprises at least one pressurizing and/or suctioning pressure source. For example, a single piston pump may be used to create over-pressure for dispensing and under-pressure for aspirating. By using valves establishing selectively a fluid connection to a high-pressure side or a low-pressure side of a rotary pump, single pressure source may be the pressurizing pressure source as well as the suctioning pressure source. Alternatively, a pressure tank and a vacuum tank may be provided as separate pressurizing pressure source and as suctioning pressure source, respectively.
The pipetting device comprises a gas flow connection between said connection opening and said at least one pressure source.
The pipetting device comprises a flow restriction defining at least a section of said gas flow connection. This way, the flow restriction divides the gas flow connection in an upstream section and a downstream section with respect to the flow restriction. The flow restriction defines a flow resistance for the gaseous medium crossing the flow restriction.
The pipetting device comprises a first sensor configured to measure a quantity indicative of the temperature of the flow restriction. This first sensor may e.g. be an electrical resistor having an electrical resistance depending on the temperature, as e.g. an PT-100 or a PT-1000 resistor. In this case, the quantity is the electrical resistance. This quantity can be converted into a temperature value. The first sensor, in the previous example the resistor, is mounted in proximity or in thermal contact to the flow restriction, such that the temperature of the resistor always stays close to the temperature of the walls of the flow resistance, which walls are in contact with the gaseous medium.
The inventors have recognized that the temperature of the flow resistance in a pipetting device of the kind described, significantly influences the amount of gaseous working medium passing the flow restriction per time. Surprisingly, with the help of the first sensor, the amount of gaseous working medium passing the flow resistance per time can be predicted with significantly increased accuracy. This leads in turn to higher accuracy in the liquid volumes pipetted by driving a liquid by means of the gaseous working medium.
The inventors have noticed that a similar accuracy cannot be achieved by keeping the temperature of the inflowing gaseous medium constant or by measuring the temperature of the gaseous medium before it reaches the flow restriction and using this measured temperature to predict the amount of gaseous working medium passing the flow resistance per time.
Embodiments of the pipetting device according to the invention are defined by features recited in claims 2 to 10.
In one embodiment of the pipetting device according to the invention, which may be combined with any of the embodiments still to be addressed unless in contradiction, the pipetting device further comprises a time controller operatively connected to a controllable valve, which controllable valve is configured to selectively open or interrupt the gas flow connection in a time-controlled manner.
The inventors have recognized that with the increased precision reached in predicting the amount of gaseous working medium passing the flow resistance per time, an open loop control of the opening time of the gas flow connection is sufficient to achieve acceptable precision in the pipetted volumes. This is particularly useful for pipetting volumes in the range of 0.1 microliters to 5000 microliters. A relative precision (Coefficient of Variation, CV) of pipetted volumes below 10 microliters of 2.5% CV or lower, in particular of 0.5% or lower, is achievable with the present invention for a pipetting volume of 10 to 5000 microliters. The closing signal can be sent to the controllable valve purely based on the time elapsed and without any need to wait for measured signals, e.g. from a flow sensor, to be evaluated. The opening time of the controllable valve may be calculated in advance, i.e. before sending the opening signal to the controllable valve.
In one embodiment of the pipetting device according to the invention, which may be combined with any of the preaddressed embodiments and any of the embodiments still to be addressed unless in contradiction, the pipetting device further comprises a heat storage block, wherein the flow restriction is formed by an inner wall of the heat storage block or wherein the flow restriction is formed by a flow restriction element embedded in the heat storage block, and wherein the first sensor is a temperature sensor thermally connected to the heat storage block.
The inventors have recognized that a pipetting device comprising a heat storage block as defined above, displays increased temporal stability of the pipetted volumes. In particular, systematic drifts of the deviation between a requested volume and an effectively pipetted volume in a longer pipetting sequence are avoided by surprisingly simple means.
In one alternative of the embodiment, an inner wall of the heat storage block directly forms the flow restriction. E.g. a hole drilled directly into the heat storage block may form the flow restriction. This alternative has the advantage that the inner wall is thermally well connected to the heat storage block. For higher flow rates, where very small diameters of the flow restriction are not needed, this alternative may be the solution to choose.
In a second alternative of the embodiment, a flow restriction element separate from the heat storage block may form the flow restriction. The flow restriction element, which may e.g. be a capillary, is embedded into the heat storage block. This second alternative has the advantage that a flow restriction of very small inner diameter or cross section may be achieved by using a prefabricated flow restriction element. For very low flow rates, highest precision may be achieved according to this second alternative.
In one embodiment of the pipetting device according to the invention, which may be combined with any of the preaddressed embodiments and any of the embodiments still to be addressed unless in contradiction, the heat storage block comprises a metal, in particular wherein the heat storage block comprises sintered metal, in particular, wherein the heat storage block consists of a monolithic sintered metal structure.
The heat storage block of this embodiment effectively protects the flow restriction against temperature fluctuations stemming from the ambient or from neighboring elements of the pipetting device. Specifically, a monolithic sintered metal structure further allows for a very compact design even with curved channels inside the heat storage block. It may be produced by an additive manufacturing technology, such as e.g. laser sintering of a metal powder. This embodiment provides a heat storage block with high specific heat capacity in combination with high thermal conductivity.
In one embodiment of the pipetting device according to the invention, which may be combined with any of the preaddressed embodiments and any of the embodiments still to be addressed unless in contradiction, the flow restriction is formed by an inner wall of the heat storage block and the inner wall is the wall of at least a section of a through hole through the heat storage block, in particular of a through hole formed by mechanical drilling, formed by laser drilling or formed by an additive manufacturing method.
This embodiment implements the first alternative for establishing a flow restriction in a heat storage block as discussed above. The flow restriction may be formed by the complete through hole along its full length across the heat storage block. The flow restriction may be formed by a narrow section of a through hole across the heat storage block. In the latter case, sections of the through hole upstream or downstream of the fluid restriction may have larger cross-section, such that the narrow section mainly determines the flow resistance of a fluid flowing through the through hole.
In one embodiment of the pipetting device according to the invention, which may be combined with any of the preaddressed embodiments and any of the embodiments still to be addressed unless in contradiction, the flow restriction is formed by a flow restriction element embedded in the heat storage block, wherein a wall of the flow restriction element consists of a first material having a first specific thermal conductivity, wherein the heat storage block consists of a second material having a second specific thermal conductivity, and wherein the second specific thermal conductivity is higher than the first specific thermal conductivity.
This embodiment implements the first alternative for establishing a flow restriction in a heat storage block as discussed above. In this alternative, the flow restriction element is an element different from the heat storage block and consists of a material different from the material of the heat storage block. The wall of the flow restriction element or the complete flow restriction element may e.g. consist of glass, such as e.g. fused silica. The first thermal conductivity may then be in the range of 0.1 Wm−1K−1 to 10 Wm−1K−1. The second specific thermal conductivity may be in the range of 10 Wm−1K−1 to 1000 Wm−1K−1, in particular in the range of 100 Wm−1K−1 to 1000 Wm−1K−1. To achieve this, the heat storage block may e.g. be made of a metal or a metal alloy, such as stainless steel, copper or bronze. The values of the specific thermal conductivities given above are for 25° C. The material of the flow restriction element may be selected such that a processing method may be applicable to the flow restriction element, which is not applicable to the heat storage block directly.
In one embodiment of the pipetting device according to the invention, which may be combined with any of the preaddressed embodiments and any of the embodiments still to be addressed unless in contradiction, the flow restriction element is formed as a tubular capillary, in particular a glass capillary, in particular made from fused silica. The tubular capillary extends through a cavity formed in the heat storage block.
Pulling a tubular capillary is a processing method applicable to glass, in particular to fused silica, and leads to precisely controllable inner diameters even at small inner diameters in the range below 0.5 mm, in particular below 0.2 mm. In this diameter range, mechanical drilling is not precise enough. As the inventors have recognized, the combination of features of this embodiment solves the problem of reproducibly producing a fluid restriction of small cross-section with high precision and at the same time avoiding negative impact on pipetting precision via temperature variations of the gaseous working medium.
In an example of the previously discussed embodiment, an inner surface of the cavity is arranged such that thermal radiation can be exchanged with an outer surface of the tubular capillary. Alternatively, or in combination with the previous example, an inner surface of the cavity is in thermally conducting contact with an outer surface of the tubular capillary. Alternatively, or in combination with one of the previous examples, the cavity is partially or completely filled with a material having a specific thermal conductivity of at least the specific thermal conductivity of said tubular capillary. In particular, the cavity may be filled with thermally conducting glue.
The exchange of thermal radiation may e.g. simply take place across a volume containing air. This volume may be free of obstacles for thermal radiation, such as solid elements. The inner wall of the cavity may surround the outer surface of the tubular capillary in all direction or nearly all direction. The tubular capillary may be glued to the heat storage block. The glue provides thermal conducting contact in addition to the possibility of exchange of thermal radiation. The glue may further provide a fluid tight gasket.
As another example, the cavity may be partially or completely filled with a glue, in particular with a glue having high thermal conductivity. A glue having high thermal conductivity is, as an example, an epoxy with one of the following fillers: aluminum oxide, aluminum nitride, silver or graphite.
The inventors have recognized that the accuracy and precision with this embodiment are particularly high. In this embodiment, the temperature of the flow restriction tends to stay close to the temperature of the heat storage block.
In one embodiment of the pipetting device according to the invention, which may be combined with any of the preaddressed embodiments and any of the embodiments still to be addressed unless in contradiction, the pipetting device comprises a multiplicity of connection openings, the pipetting device comprises a multiplicity of gas flow connections between each of said connection openings and the at least one pressure source, and the pipetting device comprises a multiplicity of flow restrictions each defining at least a section of one of said gas flow connections of said multiplicity of gas flow connections. All of the flow restrictions of said multiplicity of flow restrictions are embedded in the heat storage block.
In one embodiment of the pipetting device according to the invention, which may be combined with any of the preaddressed embodiments and any of the embodiments still to be addressed unless in contradiction, the heat storage block further accommodates at least an electrically operated valve, in particular a controllable valve of the embodiments comprising at least a controllable valve.
The inventors have recognized that surprisingly, high precision and accuracy of the pipetted volumes can be achieved, when electrically operated valves of the pipetting device are accommodated in the heat storage block. This is surprising, as electrically operated valves are a source of temperature drift, as their temperature increases with the number switching operations. In addition, the longer electrically operated valves are open, i.e. the larger the volumes to be pipetted are, the more heat is produced. Typically, opening of the valve is associated with a current flowing through a magnetic coil in the valve, which current produces heat, whereas the valve is closed by a spring element, such that no heat is produced in the closed state of the valve. Bringing the electrically operated valve in close proximity of the flow restriction reduces dead volumes in the path of the gaseous working fluid. Surprisingly, a negative side effect on precision and accuracy of the pipetted volumes due to temperature drift induced by the electrically operated valves is avoided by the means proposed by the present invention. High thermal conductivity of the heat storage block and high heat capacity of the heat storage block are beneficial, as both properties stabilize the temperature of the heat storage block. Increasing the specific heat capacity of the material of the heat storage block or the mass of the heat storage block, or both, increases the heat capacity of the heat storage block.
The invention is further directed to a gas flow connection element according to claim 11. The gas flow connection element according to the invention is a gas flow element for a pipetting device according to embodiments of the invention, which comprise a heat storage, and wherein the first sensor is a temperature sensor thermally connected to the heat storage block. It combines essential features of these embodiments in a single element, which may be provided as an exchangeable spare part for a pipetting device.
The gas flow element comprises the flow restriction.
The gas flow element comprises the heat storage block into which the flow restriction is embedded or wherein the flow restriction is formed by an inner wall of the heat storage block.
The gas flow element comprises the temperature sensor being thermally connected to the heat storage block and/or to the flow restriction.
Further in the scope of the invention lies a method of pipetting a liquid volume of a liquid according to claim 12. The inventive method is a method of pipetting a liquid volume of a liquid by driving said liquid by means of a gaseous working medium. The method comprises the steps of
a) providing a pipetting device according to the invention;
b) defining a volume of liquid to be pipetted and defining whether pipetting is aspirating or dispensing;
c) reading a value from the first sensor;
d) determining a temperature of the flow restriction as function of at least the value read from the first sensor;
e) determining at least one pipetting parameter as a function of the volume of liquid to be pipetted and of the temperature determined in step d);
f) operating the pipetting device by applying the at least one pipetting parameter determined in step e), which operating involves flowing of an amount of the gaseous working medium across the flow restriction, thereby pipetting the liquid volume.
The method makes best use of the pipetting device according to the invention.
Variants of the method are defined by features recited in claims 13 to 15.
In one variant of the method according to the invention, which may be combined with any of the variants still to be addressed unless in contradiction, the pipetting device used in the method is a pipetting device according an embodiment, which further comprises a time controller operatively connected to a controllable valve, which controllable valve is configured to selectively open or interrupt said gas flow connection in a time-controlled manner. According to this variant of the method, at least one pipetting parameter determined in step e) is an opening time of the controllable valve, and
operating the pipetting device comprises the partial steps
f1) starting pipetting of the liquid volume by opening the at least one valve during the opening time determined in step e); and
f2) closing the controllable valve after the opening time has elapsed.
In one variant of the method according to the invention, which may be combined with any of the variants involving an opening time of a controllable valve, the opening time is controlled by open-loop control.
This variant of the method is particularly suitable to achieve very small volumes of pipetted liquid.
In a further variant of the method according to the invention, which may be combined with any of the variants involving an opening time of a controllable valve, the opening time is determined further in function of at least one of
Further parameters in addition to the quantity indicative of the temperature of the flow restriction, which can be measured by the first sensor of the pipetting device, may be used as input in a computational model simulating the behavior of the gaseous working medium in the flow restriction. The computational model may e.g. be run on a microprocessor used for control of the pipetting device. With this, the volume of gaseous working medium passing the flow restriction per time may be predicted even with higher precision. The parameter or a set of parameters defining a geometric property of the flow restriction may for example be determined in a calibration procedure, wherein the volume flow through a flow restriction to be calibrated is compared a volume flow through a volume flowing through a flow restriction standard under equal conditions.
The invention shall now be further exemplified with the help of figures. The figures show:
The gaseous working medium is pressurized by the pressure source 11. A gas flow connection leads from the pressure source 11 across a flow restriction 15 to the pipette connector and thus establishes connection from the pressure source 11 to the connection opening 14, through which the gaseous working medium can flow. A first sensor 16 is configured to measure a quantity indicative of the temperature θ of the flow restriction. The first sensor 16 is in close proximity of the flow restriction 15. A measuring device and possible a calculation device may be operatively connected to the first sensor 16.
In partial
In the example embodiment shown in
f1) starting 107 pipetting of the liquid volume by opening said at least one valve during the opening time determined in step e); and
f2) closing 108 the controllable valve after the opening time Δt has elapsed.
Number | Date | Country | Kind |
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19 217 577.6 | Dec 2019 | EP | regional |