The present invention relates to a piston compressor, in particular a radial piston compressor, in accordance with the preamble of claim 1.
A piston compressor is an element of fluid technology. In the case of a radial piston compressor, the piston/working space combinations are arranged radially and perpendicularly with respect to the drive shaft in contrast to an axial piston compressor. The delivery or stroke movement of each individual working piston is as a rule brought about by way of an eccentric which is situated on the drive shaft. The piston compressor, in particular the radial piston compressor, as a rule comprises a plurality of piston/working space combinations which extend in a star-shaped and radial manner from the drive shaft. The radial piston compressor pumps a fluid out of a low pressure region into a high pressure region.
Piston compressors are used, for example, as compressors for coolant in air conditioning systems of motor vehicles, in particular also in electrically driven motor vehicles.
Refrigerant compressors which operate in accordance with the piston principle as a rule have two collecting volumes, from which the low pressure gas which is sucked in (low pressure region/ND) is fed and into which the compressed high pressure gas (high pressure region/HD) is expelled.
The two collecting volumes can be routed, for example, in channels (annular channels or the like). Here, the discontinuous intake at the inlet channel or inlet valve and the ejecting at the outlet channel or outlet valve generate pressure pulses in the respective collecting volume which can continue via the inner channels and the compressor connectors into the refrigerant circuit. An excessively high pulse level can lead, for example via the heat exchangers, to the immission of disruptive noise into the passenger compartment.
To this end, for example, DE 11 2010 000 920 T5 proposes a piston refrigerant compressor which has a refrigerant intake chamber and a refrigerant ejection chamber, and also a refrigerant distributor apparatus which has a distributor line and bypass lines which connect the distributor line and the intake chambers of the compressor units. Furthermore, a refrigerant ejecting apparatus is provided which has an ejecting line and bypass lines which connect the ejecting line and the ejecting chambers of the compressor units. The piston refrigerant compressor proposed herein is distinguished, in particular, by the fact that, furthermore, the compressor comprises pressure equalization means which are configured to connect the intake chambers of at least two compressor units and/or the ejection chambers of at least two compressor units.
Although a usable solution has already been presented here of providing a piston refrigerant compressor with a simple and economical structure, the occurrence of pressure pulses which might decrease the performance of the compressor being avoided at the same time, there is nevertheless need for improvement here, in particular with regard to a simple and economical structure.
Accordingly, the object of the present invention lies in proposing an improved piston compressor, in particular in proposing a piston compressor which can be manufactured more simply and economically.
According to the invention, this object is achieved by the characterizing features of claim 1; by virtue of the fact that the low pressure collecting volume comprises a first part collecting volume and at least one second part collecting volume, the first part collecting volume and the second part collecting volume being connected fluidically to one another via a first overflow channel and at least one second overflow channel, and/or the high pressure collecting volume comprises a first part collecting volume and at least one second part collecting volume, the first part collecting volume and the second part collecting volume being connected fluidically to one another via a first overflow channel and at least one second overflow channel.
In other words, it is preferably provided for the intake and/or ejecting collecting volume to in each case be of split design, with the result that the two part collecting volumes of the low pressure collecting volumes are flowed through by the fluid before the intake and/or the two part collecting volumes of the high pressure collecting volumes are flowed through by the fluid after the compression. The transfer of the fluid between the part collecting volumes is realized by means of overflow channels. The two part collecting volumes are connected to one another fluidically by means of the overflow channels. Fluidically connected to one another means here that the fluid can flow through the respective channels, in particular from one part collecting volume into the other part collecting volume.
The pulses can be propagated and damped or also eradicated in the first part collecting volume. The overflow channels and the part volumes are preferably dimensioned in such a way that a pulse at the valve or inlet channel or outlet channel cannot continue or can continue only in a manner which is damped to a desired extent in the second part collecting volume. This functions fundamentally both for the low pressure region and the high pressure region, with the result that reference does not need to be made thereto separately here. The decrease in the pulse is particularly relevant for the high pressure region, however. Which damping (which order of the excited vibration) is to be eliminated or to be damped can be defined individually, and can be defined by way of the dimensions/arrangement of the first part collecting volume, the second part collecting volume and the overflow channels.
Further advantageous refinements of the proposed invention result, in particular, from the features of the subclaims. The subjects and features of the different claims can fundamentally be combined with one another in any desired way.
It can be provided in one advantageous refinement of the invention that the piston/working space combinations each comprise a piston and a working space, the piston/working space combinations being arranged radially around a drive shaft. A piston compressor which is configured in this way, in particular a radial piston compressor, is suitable in a particularly advantageous way for the proposed invention.
It can be provided in a further advantageous refinement of the invention that the piston compressor comprises a housing for receiving the piston/working space combinations, and a removable cover. The piston/working space combinations can advantageously be received via the housing or can be configured partially from the housing.
It can be provided in a further advantageous refinement of the invention that the part collecting volumes are of annular configuration, the part collecting volumes being arranged, in particular, next to one another and/or in one plane. An annular configuration of the part collecting volumes, preferably coaxially about the longitudinal axis, provides a space-saving configuration of the collecting volumes. In particular, the part collecting volumes can be configured such that they are nested inside one another, and/or housing components can be used to configure them.
It can be provided in a further advantageous refinement of the invention that a separating element is arranged between the part collecting volumes, the overflow channels being arranged in the separating element. A separate separating element makes the simple configuration and positioning of the overflow channels possible. In addition, different materials which can assume application-specific tasks can be used for the separating element, for example sealing by way of a sealing material, configuring of the overflow channels by way of metal inserts, etc.
It can be provided in a further advantageous refinement of the invention that the separating element comprises a separating region and a sealing region. The regions can be configured correspondingly specifically, depending on the requirement of the separating element.
It can be provided in a further advantageous refinement of the invention that the low pressure collecting volume, in particular the first part collecting volume, is equipped with a low pressure inlet, the high pressure collecting volume, in particular the second part collecting volume, being equipped with a high pressure inlet, the low pressure inlet being arranged offset in the circumferential direction, in particular offset by 90°, with respect to the overflow channels of the low pressure collecting space, and/or the high pressure outlet being arranged offset in the circumferential direction, in particular offset by 90°, with respect to the overflow channels of the high pressure collecting space. It has been shown that a satisfactory reduction of the pulse can be achieved in many applications by way of the offset by 90°.
It can be provided in a further advantageous refinement of the invention that the overflow channels are arranged in the high pressure collecting volume in such a way that they are at the same spacing from the high pressure outlet channel and the fluid from the two passages covers the same path, and/or that the overflow channels are arranged in the low pressure collecting volume in such a way that they are at the same spacing from the low pressure inlet channel and the fluid from the two passages covers the same path. It has been shown that a satisfactory reduction of the pulse can be achieved in many applications by way of the identical spacing.
It can be provided in a further advantageous refinement of the invention that the position and the number of overflow channels are designed or arranged in a manner which corresponds to possible resonant pressure oscillations. As a result, a pulse can be counteracted as satisfactorily as possible.
It can be provided in a further advantageous refinement of the invention that the outlet valves and/or the fluid outlet channels are arranged axially or radially with respect to the longitudinal axis of the piston compressor. The invention can fundamentally be used both in the case of radially and axially oriented outlet valves or fluid outlet channels.
It can be provided in a further advantageous refinement of the invention that the separating element comprises different materials, in particular that the separating element comprises seal material and vulcanized-on overflow channels. In this way, the separating element can be adapted in an optimum manner to the respective application.
It can be provided in a further advantageous refinement of the invention that the separating element is configured as an insertable component, in particular such that it can be fixed in the collecting volume or can be fixed on the housing. Advantages can correspondingly be achieved, for example during the assembly of the piston compressor.
It can be provided in a further advantageous refinement of the invention that the high pressure collecting volume and/or the low pressure collecting volume are/is configured by or composed from at least two, preferably a plurality of components of the piston compressor, in particular housing components of the piston compressor. As a result, housing components can be used for the configuration of the respective collecting volume or the two collecting volumes.
Further features and advantages of the present invention will become clear on the basis of the following description of preferred exemplary embodiments with reference to the appended drawings, in which:
The following designations are used in the figures:
Here, it goes without saying that features and details which are described in conjunction with a method also apply in conjunction with the apparatus according to the invention, and vice versa, with the result that reference is always made or can always be made mutually to the individual aspects of the invention with regard to the disclosure. Moreover, a possibly described method according to the invention can be carried out by way of the apparatus according to the invention.
The terminology used herein serves only for the purpose of description of particular embodiments, and is not intended to restrict the disclosure. As used herein, the singular forms “a/an” and “the” are also intended to include the plural forms unless the context clearly indicates otherwise. In addition, it will be clear that the terms “has” and/or “having”, when used in this description, specify the presence of the stated features, integers, steps, operations, elements and/or components, but do not rule out the presence or the addition of one or more other features, integers, steps, operations, elements, components and/or groups. As used herein, the term “and/or”includes any desired element and all combinations of one or more of the associated, listed elements.
In the following text, reference will be made first of all to
In the following text, reference is made to
In the following text, reference is made to
A piston compressor according to the invention substantially comprises at least two, preferably seven, piston/working space combinations 1a-g, and a low pressure collecting volume ND and/or a high pressure collecting volume HD. The piston/working space combinations each comprise a working space 14 and a piston 13. The pistons 13 can be actuated, for example, via a drive shaft 2, in particular an eccentric shaft. An electric motor 6, for example, comes into question as drive for the piston compressor. An indirect drive by way of an internal combustion engine of a motor vehicle is also conceivable, however. The piston compressor preferably comprises a housing 3, in which, for example, the piston/working space combinations 1a-g are configured or received. This housing 3 is preferably closed on the end side by way of a removable cover 4. The drive shaft 2 has a longitudinal axis L.
The piston/working space combinations 1a-g each have a fluid inlet channel 11a-g with in each case one fluid inlet valve 111, and each have a fluid outlet channel 12a-g with in each case one fluid outlet valve 121. The fluid inlets 11a-g are fundamentally connected to the low pressure collecting volume ND, and the fluid outlet channels 12a-g are connected to the high pressure collecting volume HD. The piston compressor can fundamentally be part of an air conditioning system. The role of the piston compressor and the further components of an air conditioning system are well known to a person skilled in the art and do not require any further explanation here.
It is provided according to the invention that the low pressure collecting volume ND comprises a first part collecting volume ND1 and a second part collecting volume ND2, the first part collecting volume ND1 and the second part collecting volume ND2 being connected fluidically to one another via a first overflow channel NDÜ1 and at least one second overflow channel NDÜ2, and/or the high pressure collecting volume HD comprises a first part collecting volume HD1 and at least one second part collecting volume HD2, the first part collecting volume HD1 and the second part collecting volume HD2 being connected fluidically to one another via a first overflow channel HDÜ1 and at least one second overflow channel HDÜ2.
The fluid, in particular a refrigerant, flows fundamentally from the low pressure collecting volume ND, in particular from the first part collecting volume ND1, via the overflow channels NDÜ1 and NDÜ2 into the second part collecting volume ND2, via the fluid inlet channels 11a-g or the fluid inlet valve 111 into the working space 14, is compressed there and is conducted via the fluid outlet valve 121 or the fluid outlet channels 12a-e into the high pressure collecting volume HD, in particular into the first part collecting volume HD1 and subsequently into the second part collecting volume HD2.
In the following text, reference is made, in particular, to
A high pressure collecting volume of a piston compressor according to the invention is shown in a cut-away manner in
It is preferably provided that the part collecting volumes HD1 and HD2 are of annular configuration, in particular are configured as annular channels.
Furthermore, it can be seen or is provided that the fluid outlet channels 12a-g of the respective piston/working space combinations 1a-g open into the first part collecting volume HD1. In the present example here, seven piston/working space combinations 1a-g are provided, with the result that a first to seventh fluid outlet channel 12a to 12g open into the first part collecting volume HD1. Any desired number of piston/working space combinations can fundamentally be provided, and their fluid outlet channels can open into the high pressure collecting volume, in particular its first part collecting volume HD1.
Furthermore, it can be seen or is provided that the second part collecting volume HD2 is equipped with a high pressure outlet channel HDA. The compressed fluid exits the piston compressor correspondingly from this high pressure outlet channel HDA and is fed, for example, to a circuit of an air conditioning system.
Furthermore, it is preferably provided that the overflow channels HDÜ1 and HDÜ2 are arranged in such a way that they are at the same spacing from the high pressure outlet channel HDA or the fluid from the two passages has the same path. In
In principle, the construction of the low pressure collecting volume can be of identical or at least similar configuration with respect to the high pressure collecting volume. For the sake of completeness, reference is to be made to
It can be seen or is provided that the fluid inlet channels 11a-g of the respective piston/working space combinations 1a-g open into the second part collecting volume ND2. In the present example here, seven piston/working space combinations are provided, with the result that a first to seventh fluid inlet channel open into the second part collecting volume ND2. Any desired number of piston/working space combinations can fundamentally be provided, and their fluid inlet channels can open into the low pressure collecting volume, in particular its first part collecting volume ND1.
Furthermore, it can be seen or is provided that the first part collecting volume ND1 is equipped with a low pressure inlet channel NDE. The fluid enters the first part collecting volume ND1 correspondingly into this low pressure inlet channel NDE, and is fed via the overflow channels NDÜ1 and NDÜ2 to the second part collecting volume ND2 and ultimately via the fluid inlet channels 11a-g to the working spaces of the piston/working space combinations 1a-g.
Furthermore, it is preferably provided that the overflow channels NDÜ1 and NDÜ2 are arranged in such a way that they are at the same spacing from the low pressure inlet channel NDE and the fluid from the two overflow channels NDÜ1 and NDÜ2 has the same path. In
Other oscillations or frequencies of the pulse of the fluid to be damped in the low pressure collecting volume ND can require a different arrangement of the low pressure inlet channel NDE which can take place, in particular, by way of simulation and/or calculation.
Furthermore, it can preferably be provided that the part collecting volumes, in particular the high pressure collecting volume and/or the low pressure collecting volume, are configured or composed by way of at least two, preferably a plurality of components of the piston compressor, in particular housing components of the piston compressor. For example, the second part collecting volume ND2 or HD2 is configured in the cover 4, while the first part collecting volume ND1 or HD1 is configured in the housing. Two releasable compressor components which adjoin one another fundamentally come into question, however, for the configuration of the collecting volumes.
Furthermore, it can preferably be provided that the first part collecting volume and the second collecting volume are separated from one another by way of a separating element 5, in particular a seal, in particular a flat seal, the overflow channels being provided in the separating element 5. For example, a sheet metal seal, but fundamentally also any other sealing material, comes into question as material of the separating element 5.
Fundamentally, it can preferably be provided that the collecting volume is configured in such a way that the separation can take place by means of a separate separating element 5.
The advantages resulting from the separating element 5 are, in particular, an embodiment which is neutral in terms of installation space or at least takes up little installation space, in particular in comparison with an external collecting volume. In addition, no additional parts or at least no components/assemblies to be arranged externally are required. Additional machining steps can advantageously be dispensed with. Throttle points can be avoided, and there are therefore scarcely any thermodynamic losses and no risk of fine geometries being clogged. No movable or resilient parts fundamentally exist. As a result, a maximum robustness can be achieved.
Further details of the present invention result, in particular, from
The present invention can be distinguished by further preferred features.
It can be provided that the outlet valve or valves 121 and/or the outlet channel or the outlet channels 12 are arranged axially or radially with respect to the longitudinal axis L of the piston compressor.
It can be provided that the separating element 5 comprises different materials; in particular, it can be provided that the separating element 5 has a separating region 51 and a sealing region 52. In this context, it can advantageously be provided that the overflow channels HDÜ1, HDÜ2, NDÜ1, NDÜ2 consist of a different material than the sealing region 52 of the separating element 5. The overflow channel or channels HDÜ1, HDÜ2, NDÜ1, NDÜ2 can be, for example, vulcanized-on.
It can be provided that the separating element 5 is configured as an insertable component, in particular such that it can be fixed in the collecting volume HD or ND or can be fixed on the housing 3.
It can be provided that the position and the number of the overflow channels HDÜ and NDÜ are designed or arranged in accordance with possible resonant pressure oscillations. Depending on the dominant pulse, the number and the position of the overflow channels HD0 and ND0 can/should be varied, in order to optimize the absorbing behavior. Positioning of the overflow channels HD0 in the high pressure collecting volume 90° in the circumferential direction in front of or behind the high pressure outlet HDA and/or positioning of the overflow channels ND0 in the high pressure collecting volume 90° in the circumferential direction in front of or behind the low pressure outlet NDA are/is advantageous.
The collecting channel design according to the invention can fundamentally be used in the 3o intake section and in the expelling section of compressors of all types.
The piston compressor according to the invention can be configured such that the resonance in the collecting volume can exceed the sound pressure.
The collecting channel design according to the invention can be configured, in particular optimized, in a manner which is dependent on the rotational speed, the pressure level, the number of pistons and the valve characteristic.
The piston compressor according to the invention can be configured in such a way that the overflow channels NDÜ or HDÜ from the first part collecting volume HD1 or ND1 into the second part collecting volume HD2 or ND2 are optimized.
It can preferably be provided that the overflow channels NDÜ or HDÜ are configured as two diametric bores with an identical path width with respect to the low pressure inlet NDE or high pressure outlet HDA.
It can preferably be provided that a circulating ejection from the working spaces 14 into the first part collecting volume HD1 of the high pressure collecting volume HD takes place.
Number | Date | Country | Kind |
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10 2021 205 041.7 | May 2021 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/063075 | 5/13/2022 | WO |