The technical field relates generally to devices for holding and/or using a tool, and more particularly, relates to devices and methods for actuating a tool, for example, for crimping wires, connectors, terminals, or the like.
Aircraft and other vehicles include various components, subassemblies, and/or assemblies. For instance, aircraft employ wire harnesses that include a plurality of wires for providing electrical communication between the various electronic components, vehicle devices and/or the like.
It is often advantageous to utilize various apparatuses for assembling wire harnesses including tools for cutting and/or crimping electrical wiring for terminating wires, forming electrical connections, and/or preventing oxygen and moisture from reaching the metal inside the wiring that would otherwise cause corrosion. There are vast numbers of terminals available for use in crimping electrical wire systems, including insulated terminals, flag terminals, and the like. The terminals are coupled to, or otherwise attached to the end of electrical wires and crimped using a crimping tool that applies a compressive force to the terminal and/or the wire.
It is common for crimping tools to include two legs that are spaced apart from each other and a crimping head with a mouth that receives, for example, electrical wiring and/or terminals for crimping. When an electrical wire and/or a terminal is placed in the mouth of the crimp head and the legs of the tool are squeezed or otherwise brought together, the mouth of the crimp head closes to crimp the electrical wire and/or terminal. This is typically manually done by a mechanic who grips and squeezes the legs of the crimping tool with their hand to apply a compressive force to the legs, and thereby actuate the crimp head to crimp the electrical wire and/or terminal disposed in the mouth of the crimp head. However, manual crimping can be taxing on the mechanic's hand, especially in applications that require the mechanic to repeatedly manually crimp electrical wires and/or terminals at high output rates.
To reduce strain on the mechanic's hand, some crimping tools include a foot portion on one of the legs of the crimping tool that allows the mechanic to press the foot portion against a flat surface, providing better leverage in the crimping process. This requires less force from the mechanic's hand when crimping the wires. However, some wires are too short to allow crimping tools to be utilized in this way. Further, it still puts some strain on the hand and wrist of the mechanic. Electrical crimping devices put less strain on the mechanic's hand but are not useable in many applications due to safety protocols and/or regulations.
Accordingly, it is desirable to provide devices for actuating a tool, methods for making such tools, and methods for actuating a tool that address one or more of the foregoing issues. Furthermore, other desirable features and characteristics of the various embodiments described herein will become apparent from the subsequent detailed description and the appended claims, taken in conjunction with the accompanying drawings and this background.
Various non-limiting embodiments of a device for actuating a tool having a first leg and a second leg, a method for actuating such a tool, and a method for making a device for actuating such a tool are provided herein.
In a first non-limiting embodiment, the device includes, but is not limited to, a piston subassembly. The piston subassembly includes a cylinder having a cavity disposed therein, a head movably disposed in the cavity to move between a first position and a second position, and a rod coupled to the head and extending in a direction away from the second position. The device further includes, but is not limited to, a holding subassembly coupled to the piston subassembly. The holding subassembly includes a first holding member coupled to the rod and configured to hold the first leg of the tool and a second holding member spaced apart from the first holding member and configured to hold the second leg of the tool. When the head moves from the first position towards the second position, the rod moves the first holding member towards the second holding member.
In another non-limiting embodiment, the method for actuating the tool includes, but is not limited to, disposing the first leg and the second leg of the tool in a first holding member and a second holding member, respectively, of a device. The first holding member and the second holding member are spaced apart from each other. The first holding member is coupled to a piston rod. The method further includes, but is not limited to, applying a force to a piston head that is coupled to the piston rod to move the piston head from a first position to a second position, thereby moving the piston rod and the first holding member to move the first leg towards the second leg.
In another non-limiting embodiment, the method for making the device includes, but is not limited to, coupling a piston rod to a piston head. The method further includes, but is not limited to, movably disposing the piston head in a piston cavity of a piston cylinder. The piston head is configured to move in the piston cavity between a first position and a second position and the piston rod extends from the piston head in a direction away from the second position. The method further includes, but is not limited to, coupling a first holding member to the piston rod. The first holding member is configured to hold the first leg. The method further includes, but is not limited to, spacing a second holding member and the first holding member apart from each other. The second holding member is configured to hold the second leg. When the piston head moves from the first position towards the second position, the piston rod moves the first holding member towards the second holding member.
The various embodiments will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and wherein:
The following Detailed Description is merely exemplary in nature and is not intended to limit the various embodiments or the application and uses thereof. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description.
Various embodiments contemplated herein relate to devices for actuating a tool having a pair of legs. The exemplary embodiments taught herein provide a device that includes a piston subassembly and a holding subassembly coupled to the piston subassembly. The piston subassembly includes a cylinder having a cavity disposed therein. A head is movably disposed in the cavity to move between a first position and a second position. The head is coupled to a rod that extends in a direction away from the second position.
The holding subassembly includes a first holding member and a second holding member. The first holding member is coupled to the rod and is configured to hold one of the legs of the tool. The second holding member is spaced apart from the first holding member and is configured to hold the other leg of the tool. As such, the tool is securely held by the device by placing the legs of the tool in the respective holding members of the device. In an exemplary embodiment, the second holding member is free or otherwise decoupled from the rod and the head but is coupled to the device to positionally fix the second holding member relative to the cylinder. Accordingly, when the head moves from the first position towards the second position, the rod moves the first holding member towards the positionally fixed second holding member to squeeze the legs of the tool together, thereby actuating the tool.
In an exemplary embodiment, an actuator subassembly is operatively coupled to the piston subassembly to move the head between the first and second positions. For example, the actuator subassembly includes an actuator, such as a push button or the like, that is configured to move between an engaged position and a disengaged position for selectively applying a force to the head to move the head between the first and second positions. In an exemplary embodiment, advantageously, by disposing the legs of the tool in the holding members of the device and moving the actuator to the engaged position, the tool is actuated without requiring manual application of compressive force to the legs of the tool by the mechanic. Rather, the actuator subassembly is easily moved to the engaged position by, for example, pushing the actuator button. Consequently, the actuator subassembly directs the force required to the head to cooperatively move the head, rod, and first holding member to thereby move the first leg of the tool towards the second leg to actuate the tool.
As illustrated, the tail section 14 includes a leg 24 that is coupled to the bottom jaw 18 and a leg 26 that is spaced apart from the leg 24 and coupled to the top jaw 16. In an exemplary embodiment, the leg 26 is positionally fixed relative to the top jaw 16 and the leg 24 is movable between a first position 28 and a second position 30. When the leg 24 is in the first position 28, the mouth 22 is open, for example, to receive the object, for example a crimp-able material, component, or the like. When the leg 24 is moved towards the second position 30 (e.g., via squeezing the legs 24 and 26 together), the bottom jaw 18 pivots about the pivot point 20 towards the top jaw 16 to at least partially close the mouth 22, thereby actuating the tool 10. For example, actuating the tool 10 includes moving and/or pivoting at least one of the leg 24 and the leg 26 towards each other to move and/or pivot at least one of the top jaw 16 and the lower jaw 18 towards each other.
In an exemplary embodiment, the leg 24 is biased towards the first position 28 and is movable from the first position 28 towards the second position 30 by application of a compressive force 32. For example, a mechanic may grip the leg 24 and the leg 28 with a hand and squeeze the hand to apply a compressive force 32 to the leg 26. When the compressive force 32 overcomes the bias, the leg 24 is moved from the first position 28 towards the second position 30.
The holding subassembly 36 includes a guard 46, a holding member 48, and a holding member 50 that is spaced apart from the holding member 48. As illustrated, the guard 46 at least partially surrounds at least a portion of the piston rod 40. In the illustrated example, the guard 46 has a substantially “C-shaped” cross-section that is projected along a length of the guard 46 to form an open channel 43 and includes an intermediate wall 47 (e.g., substantially vertical wall) that is disposed between and coupled to walls 49 and 51 (e.g., substantially horizontal walls), which are disposed transverse to the wall 47. The walls 49 and 51 are substantially parallel and spaced apart to form an opening 55 of the open channel 43. In an exemplary embodiment, the guard 46 is coupled to the piston subassembly 36, for example a non-moveable or fixed portion of the piston subassembly 36.
The holding member 48 is coupled to the piston rod 40 via a block 53. In particular, the piston rod 40 is disposed in the open channel 43 and the end portion of the piston rod 40 is attached to the block 53, which is disposed between the walls 49 and 51 adjacent to the opening 55 of the open channel 43. As will be discussed in further detail below, the block 53, which carries the holding member 48, can move along and/or between the inner surfaces of the walls 49 and 51 for stable, linear-stroking movement of the holding member 48. The holding member 48 is disposed through the opening 55 and protrudes outside the guard 46 so that the holding member 48 is readily accessible from outside of the guard 46. In an exemplary embodiment, the holding member 48 is configured to hold the leg 24 of the tool 10. As illustrated, the holding member 48 has a first cavity 52 formed therein that is sized or otherwise configured to securely hold the leg 24 of the tool 10.
The holding member 50 is coupled to the device 10 so as to be positionally fixed relative to the piston cylinder 38. In the illustrated example, the holding member 50 is coupled to the guard 46 via block 61. The block 61 is disposed between and attached to the walls 49 and 51 via fasteners 59 adjacent to the opening 55 of the open channel 43. The block 61 carries the holding member 50, which is disposed through the opening 55 and protrudes outside the guard 46 so that the holding member 50 is readily accessible from outside of the guard 46. In an exemplary embodiment, the holding member 50 is configured to securely hold the second leg 26 of the tool 10. As illustrated, the holding member has a second cavity 54 formed therein that is sized or otherwise configured to securely hold the leg 26 of the tool 10. In an exemplary embodiment, the cavity 52 and the cavity 54 are axially aligned and substantially parallel to the piston rod 40, which advantageously facilitates smooth, linear-stroking of the holding member 48 towards the holding member 50 via the piston rod 40, as will be discussed in further detail below.
Referring also to
The piston cavity 60 includes a first cavity portion 70 that is disposed between the proximal end portion 56 and the piston head 58 and a second cavity portion 72 that is disposed between the piston head 58 and the distal end portion 57. In an exemplary embodiment, the piston head 58 is substantially flush with the internal cylindrical wall 74 of the piston cylinder 38 that defines the piston cavity 60. As such, the first cavity portion 70 and the second cavity portion 72 are isolated from each other by the piston head 58.
The second cavity section 72 includes a biasing element 76 that biases the piston head 58 towards the first position 62. In an exemplary embodiment, the biasing element 76 is a spring, or the like. When a force 78 is applied to the piston head 58 that overcomes the bias (e.g., spring force) of the biasing element 76, the piston head 58 moves towards the second position 64. Likewise, the piston rod 40 moves correspondingly, thereby moving the holding member 48 towards the holding member 50 (e.g., linear-stroke of the holding member 48 towards the holding member 50).
The actuator subassembly 44 is operatively coupled to the piston subassembly 36 to selectively direct the force 78 to the piston head 58 to move the piston head 58 from the first position 62 to the second position 64. As illustrated, the actuator subassembly 44 includes an actuator 80 and first and second chambers 82 and 84 that are operatively coupled to the actuator 80 for selectively directing the force 78 to the piston head 58. The first and second chambers 82 and 84 are separated by a wall 86 and have first and second chamber cavities 87 and 89, respectively, disposed therein. The actuator subassembly 44 is configured to receive compressed air from a compressed air source 81 via line 83 and is coupled to the first cavity 70 via line 86 to selectively direct the compressed air to the first cavity portion 70, thereby selectively applying the force 78 to the piston head 58.
The actuator 80 is configured to move between an engaged position 88 and a disengaged position 90. When the actuator 80 is in the engaged position 88, the force 78 is applied to the piston head 58. As illustrated, when the actuator 80 is in the engaged position 88, the first chamber 82 is in fluid communication with the compressed air source 81 via line 83 and with the first cavity portion 52 via line 85 to advance compressed air from the compressed air source 81 through the first chamber 82 to the first cavity portion 70. Advancing the compressed air to the first cavity portion 70 applies the force 78 to the piston head 58. For example, the compressed air pressurizes the first cavity portion 70, thereby applying the force 78 to the piston head 58 to move the piston head 58 from the first position 62 to the second position 64. In an exemplary embodiment, the force 78 is a pneumatic force.
When the actuator 80 is in the disengaged position 90, the actuator subassembly 44 obstructs or otherwise prevents applying the force 78 to the piston head 58. In particular and as illustrated, when the actuator 80 is in the disengaged position 90, fluid communication between the first chamber 82 and the first cavity portion 70 via line 85 is obstructed to prevent advancing the compressed air to the first cavity portion 70 to prevent applying the force 78 to the piston head 58. Rather, when the actuator 80 is in the disengaged position 90, the second chamber 84 is in fluid communication with the first cavity portion 70 via line 92 and with the ambient air via line 94 to release the compressed air from the first cavity portion 52 and equalize pressure between the first cavity portion 52 and the ambient air. As such, the piston head 58 is moved from the second position 64 towards the first positions 62 via the spring force from the biasing element 76. Likewise, the piston rod 40 moves the holding member 48 away from the holding member 50. In an exemplary embodiment, the device 34 further includes a silencer 96 (e.g., device for damping sound) that is coupled to the second chamber 84 and is configured to prevent and/or reduce sound associated with equalizing the pressure between the first cavity portion 70 and the ambient air.
The actuator subassembly 44 further includes a biasing element 98 that biases the actuator 40 towards the disengaged position 90. In an exemplary embodiment, the biasing element 98 is a spring or the like. When the actuator 40 is moved to the engaged position 88, the bias (e.g., spring force) of the biasing element 98 is overcome so as to allow fluid communication between the ambient air, the second chamber 84, and the first cavity portion 70. Likewise, when the actuator is in the engaged position 88, fluid communication between the second chamber 84 and the first cavity portion 70 is obstructed to prevent fluid communication between the second chamber 84 and the first cavity portion 70 via line 92.
Referring back to
Referring to
Referring to
A force is applied (STEP 204) to a piston head that is coupled to the piston rod to move the piston head from a first position to a second position, thereby moving the piston rod and the first holding member to move the first leg towards the second leg.
In an exemplary embodiment, the piston head is disposed in a piston cavity of a piston cylinder that extends from a proximal end portion to a distal end portion. In an exemplary embodiment, the piston cavity includes a first cavity portion disposed between the proximal end portion and the piston head and a second cavity portion disposed between the piston head and the distal end portion. In an exemplary embodiment, applying (STEP 204) the force includes pressurizing the first cavity portion to apply the force as a pneumatic force to move the piston head.
In an exemplary embodiment the device further includes a biasing element that is configured to bias the piston head towards the first position. In an exemplary embodiment, the first cavity portion is depressurized to move the piston head by the biasing element towards the first position.
In an exemplary embodiment, applying (STEP 204) the force includes moving the first leg towards the second leg to crimp at least one of wires, connectors, and terminals with the tool.
Referring to
The piston head is movably disposed (STEP 214) in a piston cavity of a piston cylinder. The piston head is configured to move in the piston cavity between a first position and a second position. The piston rod extends from the piston head in a direction away from the second position.
A first holding member is coupled (STEP 216) to the piston rod. The first holding member is configured to hold the first leg.
A second holding member and the first holding member are spaced (STEP 218) apart from each other. The second holding member is configured to hold the second leg. When the piston head moves from the first position towards the second position, the piston rod moved the first holding member towards the second holding member.
While at least one exemplary embodiment has been presented in the foregoing detailed description of the disclosure, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the disclosure. It being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the disclosure as set forth in the appended claims.
Number | Name | Date | Kind |
---|---|---|---|
1268139 | Martin | Jun 1918 | A |
2208058 | Smith | Jul 1940 | A |
2396562 | Forss | Mar 1946 | A |
2996939 | Meier | Aug 1961 | A |
3255525 | Frenzel | Jun 1966 | A |
3741562 | Resch | Jun 1973 | A |
3813915 | Brehm | Jun 1974 | A |
3893237 | Jahnke | Jul 1975 | A |
3919758 | Stepan | Nov 1975 | A |
5058272 | Steube | Oct 1991 | A |
6173629 | Glaser | Jan 2001 | B1 |
6988433 | LeClair | Jan 2006 | B2 |
10435890 | Wiens | Oct 2019 | B2 |
11072440 | Bubolz | Jul 2021 | B2 |
20040089120 | LeClair | May 2004 | A1 |
20040144229 | Savoy | Jul 2004 | A1 |
20190131754 | Weaver | May 2019 | A1 |
Number | Date | Country |
---|---|---|
619567 | Sep 1980 | CH |
201813058 | Apr 2011 | CN |
103296560 | Sep 2013 | CN |
0299477 | Jan 1989 | EP |
0648581 | Apr 1995 | EP |
1270959 | Jan 2003 | EP |
2013070999 | Apr 2013 | JP |
Number | Date | Country | |
---|---|---|---|
20220102927 A1 | Mar 2022 | US |