Piston type compressor having arcuately shaped fluid port

Information

  • Patent Grant
  • 6474957
  • Patent Number
    6,474,957
  • Date Filed
    Wednesday, May 2, 2001
    23 years ago
  • Date Issued
    Tuesday, November 5, 2002
    22 years ago
Abstract
A suction port as a fluid port of a piston type compressor is contoured with reference to a middle line passing through a middle point of a maximum length of the suction port in the longitudinal direction of the suction valve and perpendicularly crossing a reference line extending in the longitudinal direction. The middle line divides the suction port into a first section positioned on the proximal end side and a second section positioned on the distal end side. An area of the second section is greater than an area of the first section. A width increasing region is disposed in which the width of the suction port becomes gradually greater from the proximal end side to the distal end side, and the length of the width increasing region occupies a major part of the maximum length of the suction port.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a piston type compressor, having a gas flow structure, with a fluid port and a valve capable of flexural deformation for opening and closing the fluid port, for passing a gas through the fluid port, by pushing the valve open by the operation of each piston in the cylinder bore.




2. Description of the Related Art




When a gas is sucked from a suction chamber into a cylinder bore in a piston type compressor, the facility or ease of the inflow of the gas greatly affects the volumetric efficiency.




A suction port disclosed in Japanese Unexamined Patent Publication (Kokai) No. 57-97974 is circular and a suction port disclosed in Japanese Unexamined Patent Publication (Kokai) No. 2000-54961 is somewhat rounded and substantially triangular. A gas passing through the suction port from a suction chamber towards a cylinder bore exclusively flows in a direction perpendicular to a contour line of the suction port, as viewed from the reciprocating direction of a piston, (the circular port in Japanese Unexamined Patent-Publication (Kokai) No. 57-97974 and the rounded triangular port in No. 2000-54961) and enters the cylinder bore. The opening gap of the suction valve relative to the valve plate becomes progressively greater towards the distal end of the suction valve. It is therefore effective to let the gas passing through the suction port flow in the longitudinal direction of the suction valve from its distal end side in order to improve the facility of the inflow of the gas. The gas passing through the suction port exclusively flows in the direction perpendicular to the contour line that forms the hole of the suction port. Therefore, it can be said, in connection with the contour line of the suction port, that the greater the length of the contour line on the distal end side of the suction valve, the easier it becomes for the gas to flow towards the distal end side of the suction valve. The suction port described in Japanese Unexamined Patent Publication (Kokai) No. 2000-54961 is superior to the circular suction port described in Japanese Unexamined Patent Publication (Kokai) No. 57-97974 because the gas passing through the suction port can flow more easily from the distal end side of the suction valve in its longitudinal direction in the former than in the latter. Therefore, the ease of the inflow of the gas is higher in the suction port of Japanese Unexamined Patent Publication (Kokai) No. 2000-54961 than in the circular suction port of the Japanese Unexamined Patent Publication (Kokai) No. 57-97974.




The cross section of the suction port described in Japanese Unexamined Patent Publication (Kokai) No. 2000-54961 is formed in such a shape that the center of gravity of the area of the suction port is shifted toward the side of the proximal end of the suction valve. In this shape of the suction port, in the case where the suction port is divided into two sections so that the length of one section in the longitudinal direction of the suction valve is the same as that of another section, the length of a portion of a contour line of the suction port located on the side of the proximal end of the suction valve is greater than that of a portion of the contour line of the suction port located on the side of the distal end of the suction valve. This length relationship between the portions of the contour line cannot be said to optimum for the easy inflow of the gas toward the distal end side of the suction valve.




SUMMARY OF THE INVENTION




The object of the present invention is to provide a piston type compressor which can improve the ease of the inflow of the gas through a fluid port such as a suction port or a discharge port.




To accomplish this object, the present invention provides a piston type compressor comprising a housing having cylinder bores, and fluid ports in communication with the cylinder bores, pistons reciprocatingly arranged in the cylinder bores, a drive shaft rotatably supported by the housing, a transmission mechanism operatively coupled to the drive shaft and the pistons for converting rotation of the drive shaft into reciprocal movement of the pistons, and valves to open and close the fluid ports. The valve has a longitudinal direction, a proximal end and a distal end at the opposite end to the proximal end. A middle line is provided which passes through a middle point of a maximum length of the fluid port in the longitudinal direction of the valve, extends transversely with respect to the fluid port and perpendicularly crosses a reference line extending in the longitudinal direction of the valve. The middle line divides the fluid port into a first section positioned on the side of the proximal end portion of the valve and a second section positioned on the side of the distal end of the valve. An area of the second section is greater than an area of the first section.




The construction in which the area of the second section is greater than the area of the first section makes it easier for the gas passing through the fluid port to flow from the distal end side of the valve.




Preferably, a width increasing region is disposed in which the width of the fluid port in a direction of the middle line becomes gradually greater from the proximal end side to the distal end side of the valve in the longitudinal direction of the valve, and the length of the width increasing region in the direction of the reference line occupies a major part of the maximum length of the fluid port in the direction of the reference line.




The existence of the width increasing region makes it easier for the gas passing through the fluid port to flow towards the distal end side of the valve.




Preferably, a maximum width of the fluid port in the direction of the middle line exists in the second section and is greater than the maximum length of the fluid port in the direction of the reference line.




The construction in which the maximum length of the fluid port in the direction of the reference line is smaller than the maximum width of the fluid port in the direction of the middle line and the maximum width of the fluid port in the direction of the middle line exists on the side of the second section is convenient for increasing the length of the contour line of the fluid port on the distal end side of the valve.




Preferably, the fluid port has a contour line comprising a proximal end line positioned on the side of the proximal end of the valve, a distal end line positioned on the side of the distal end of the valve and a pair of right and left side lines, and the distal end line is longer than the proximal end line.




The construction wherein the length of the distal end line is greater than that of the proximal end line makes it easier for the gas passing through the fluid port to flow towards the distal end side of the valve.




Preferably, the distal end line comprises a convex curve protruding from the proximal end side to the distal end side of the valve.




The construction in which the distal end line comprises a convex curve is advantageous in bringing the distal end line closer to the circle of the circumferential surface of the cylinder bore. The closer the distal end line is to the circle of the circumferential surface of cylinder bore, the greater is the opened gap between the distal end line and the valve in the open condition.




Preferably, the contour line of the fluid port includes a pair of first connection lines connecting the proximal end line to the pair of side lines and a pair of second connection lines connecting the distal end line to the pair of side lines, the pair of first connection lines being smoothly connected to the proximal end line and the pair of said side lines, the pair of second connection lines being smoothly connected to the distal end line and the pair of side lines.




Preferably, the contour line of the suction port is an annular line with no corner. The construction wherein the contour line of the fluid port is an annular line with no corner is advantageous for preventing backflow of the gas in the fluid port.




Preferably, the contour line of the suction port is an annular convex line with no corner.




Preferably, the reference line extends substantially along the radial line of the circle of the circumferential surface of the cylinder bore.




The construction wherein the reference line extends substantially along the radial line of the circle of the circumferential surface of the cylinder bore is advantageous for bringing the contour line of the fluid port on the distal end side of the valve closer to the circle of the circumferential surface of the cylinder bore.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will become more apparent from the following description of the preferred embodiments, with reference to the accompanying drawings, in which:





FIG. 1A

is a sectional view of a compressor according to the first embodiment of the present invention, taken along the line IA—IA in

FIG. 5

;





FIG. 1B

is an enlarged sectional view of a portion of

FIG. 1A

;





FIG. 2

is a sectional view of the compressor, taken along line II—II in

FIG. 1B

;





FIG. 3

is an enlarged perspective view of a portion of the compressor;





FIG. 4

is an enlarged view of the suction port;





FIG. 5

is a sectional view of a compressor according to the embodiment of the present invention;





FIG. 6A

is an enlarged sectional view of a portion of a compressor according to the second embodiment of the present invention;





FIG. 6B

is an enlarged view of the suction port of

FIG. 6A

;





FIG. 7

is an enlarged view of the suction port according to the third embodiment;





FIG. 8

is an enlarged view of the suction port according to the fourth embodiment;





FIG. 9

is an enlarged view of the suction port according to the fifth embodiment;





FIG. 10

is an enlarged view of the suction port according to the sixth embodiment;





FIG. 11

is an enlarged view of the suction port according to the seventh embodiment; and





FIG. 12

is an enlarged view of the suction port according to the eighth embodiment.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The first embodiment of the present invention applied to a variable capacity type compressor will now be explained with reference to

FIGS. 1A

to


5


.




Referring to

FIG. 5

, a front housing


12


is coupled to the front end of a cylinder block


11


, and a rear housing


13


is fixed to the rear end of the cylinder block


11


via a partition plate


14


, valve-forming plates


15


and


16


and a retainer-forming plate


17


. A drive shaft


18


is rotatably supported by the front housing


12


and the cylinder block


11


which together form a control pressure chamber


121


. The drive shaft


18


protruding outward from the control pressure chamber


121


receives a driving force from an external driving source such as a car engine (not shown) through a pulley (not shown) and a belt (not shown).




A rotation support member


19


is anchored to the drive shaft


18


. The drive shaft


18


supports a swash plate


20


in such a fashion that the swash plate


20


can slide in an axial direction with respect to the drive shaft


18


and can incline. The swash plate


20


can incline with respect to the axis of the drive shaft


18


and can rotate with the drive shaft


18


, by the cooperation of a pair of guide pins


21


fixed to the swash plate


20


and a pair of guide holes


191


in the rotation support member


19


. The inclination movement of the swash plate


20


is guided by the slide guide relation between the guide hole


191


and the guide pin


21


as well as the slide support operation of the drive shaft


18


.




When the radial center portion of the swash plate


20


moves towards the rotation support member


19


, the angle of inclination of the swash plate


20


increases. When the radial center portion of the swash plate


20


moves towards the cylinder block


11


, the angle of inclination of the swash plate decreases. The minimum angle of inclination of the swash plate


20


is defined by the abutment of a circlip


22


fitted to the drive shaft


18


against the swash plate


20


. The maximum angle of inclination of the swash plate


20


is defined by the abutment of the rotary support member


19


against the swash plate


20


. The position of the swash plate


20


indicated by the solid line represents the position of the minimum angle of inclination of the swash plate


20


. The position of the swash plate


20


indicated by the chain line represents the position of the maximum angle of inclination of the swash plate


20


.




As shown in

FIG. 1A

, a plurality of cylinder bores


111


(five, in this embodiment) are formed in the cylinder block


11


. The cylinder bores


111


are disposed equidistantly about the drive shaft


18


. Pistons


23


are arranged in the cylinder bores


111


, as shown in FIG.


5


. The rotating motion of the swash plate


20


is converted into the reciprocating motion of the pistons


23


through shoes


24


, and the pistons


23


move back and forth in the cylinder bores


111


.




A suction chamber


131


and a discharge chamber


132


are defined in the rear housing


13


. The discharge chamber


132


surrounds the suction chamber


131


through a partition wall


133


. A supply passage


25


is arranged in the rear wall of the rear housing


13


.




As shown in

FIGS. 2 and 5

, suction ports


26


, as fluid ports, are formed in the partition plate


14


, the valve-forming plate


16


. and the retainer-forming plate


17


corresponding to the cylinder bores


111


. Discharge ports


27


are formed in the partition plate


14


at positions corresponding to cylinder bores


111


. Suction valves


151


, as opening and closing valves, are formed in the valve-forming plate


15


, and discharge valves


161


are formed in the valve-forming plate


16


. Each of the suction valves


151


and the discharge valves


161


is integral with the associated valve-forming plate, and is thus fixed at its proximal end to the valve-forming plate while the substantial part thereof is flexible. A window


152


is formed in the proximal end portion of the suction valve


151


corresponding to the discharge port


27


. The distal end portion of the suction valve


151


, that undergoes flexural deformation, comes into, and out of, contact with the contact surface


141


of the partition plate


14


on the one side thereof and opens and closes the suction port


26


. The distal end portion of the discharge valve


161


, that undergoes flexural deformation, comes into, and out of, contact with the contact surface


142


of the partition plate


14


on the other side thereof and opens and closes the discharge port


27


. A maximum opening limiting recess


28


is formed in each cylinder bore


111


. The free end of the suction valve


151


can abut against the bottom of the maximum opening limiting recess


28


, and the maximum opening limiting recess


28


defines the maximum opening of the suction valve


151


.




A refrigerant gas in the suction chamber


131


is sucked through the suction port


26


into the cylinder bore


111


, pushing the suction valve


151


, during the returning movement (movement from the right to the left in

FIG. 5

) of the piston


23


. The refrigerant gas in the cylinder bore


111


is discharged through the discharge port


27


into the discharge chamber


132


, pushing the discharge valve


161


during the forward movement (movement from the left to the right in

FIG. 5

) of the piston


23


. As the discharge valve


161


comes into contact with the retainer


171


on the retainer-forming plate


17


, its opening is restricted. The coolant discharged into the discharge chamber


132


is fed to a condenser


30


, an expansion valve


31


and an evaporator


32


on an external coolant circuit


29


outside the compressor and returned to the suction chamber


131


from the supply passage


25


.




A solenoid-operated capacity control valve


34


is arranged in a pressure feed passage


33


. (shown in

FIG. 1A

) that connects the discharge chamber


132


to a control pressure chamber


121


. The pressure feed passage


33


supplies the refrigerant gas in the discharge chamber


132


to the control pressure chamber


121


. The solenoid-operated capacity control valve


34


is activated and inactivated by a controller (not shown), which controls activation and deactivation of the solenoid-operated capacity control valve


34


based on a detected compartment temperature detected by a compartment temperature sensor (not shown) detecting a compartment temperature of the car and a target compartment temperature set by a compartment temperature setter (not shown).




The refrigerant gas in the control pressure chamber


121


flows out to the suction chamber


131


through a pressure release passage


35


(shown in FIG.


1


A). When the solenoid-operated capacity control valve


34


is in the deactivated condition, the refrigerant gas in the discharge chamber


132


is not delivered to the control pressure chamber


121


. Therefore, the pressure difference between the control pressure in the control pressure chamber


121


and the suction pressure on opposite sides of the piston


23


becomes smaller, and the inclination angle of the swash plate


20


shifts towards the maximum angle side. When the solenoid-operated capacity control valve


34


is in the activated condition, the refrigerant gas in the discharge chamber


132


is delivered to the control pressure chamber


121


through the pressure feed passage


33


. Therefore, the pressure difference between the control pressure in the control pressure chamber


121


and the suction pressure on the opposite sides of the piston


23


becomes greater and the inclination angle of the swash plate


20


shifts to the minimum angle side.




As shown in

FIG. 4

, the suction port


26


is formed in a shape similar to a sector with an apex portion of the sector removed. A contour line of the suction port


26


positioned on the contact surface


141


of the partition plate


14


includes a proximal end line


36


positioned on the side of the proximal end of the suction valve


151


(on the side of the window


152


), a distal end line


37


positioned on the side of the distal end of the suction valve


151


, a pair of right and left side lines


39


and


38


, a first connection line


401


that interconnects the proximal end line


36


and the side line


38


, another first connection line


402


that interconnects the proximal end line


36


and the side line


39


, a second connection line


411


that interconnects the distal end line


37


and the side line


38


, and another second connection line


412


that interconnects the distal end line


37


and the side line


39


. The suction valve


151


has a symmetric shape with respect to a reference line X extending in the longitudinal direction of the suction valve


151


, and the suction port


26


has a symmetric shape with respect to the reference line X. In other words, the left and right halves of the suction port


26


are symmetrical.




The proximal end line


36


is a convex curve slightly protruding from the distal end side of the suction valve


151


toward the proximal end side of the suction valve


151


. The distal end line


37


is a convex curve protruding from the proximal end side of the suction valve


151


toward the distal end side of the suction valve. The side lines


38


and


39


are approximately straight lines extending substantially along the radial line of the circle C (shown in

FIG. 3

) associated with the circumferential surface of the cylinder bore


111


. The first connection line


401


is a curve smoothly connected to the proximal end line


36


and the side line


38


at positions L


1


and L


2


, and another first connection line


402


is a curve smoothly connected to the proximal end line


36


and the side line


39


at positions. R


1


and R


2


. The second connection line


411


is a curve smoothly connected to the distal end line


37


and the side line


38


at positions L


3


and L


4


, and another second connection line


412


is a curve smoothly connected to the distal end line


37


and the side line


39


at positions R


3


and R


4


.




The bending angle θ


2


of the second connection lines


411


and


412


is greater than the bending angle θ


1


of the first connection lines


401


and


402


. The bending angle θ


1


represents an angle formed by normal lines m


1


and m


2


at the positions L


1


and L


2


and an angle formed by normal lines n


1


and n


2


at the positions R


1


and R


2


. The bending angle θ


2


represents an angle formed by normal lines m


3


and m


4


at positions L


3


and L


4


and an angle formed by normal lines n


3


and n


4


at positions R


3


and R


4


.




In this embodiment, each of the proximal end line


36


, the distal end line


37


, the first connection lines


401


and


402


and the second connection lines


411


and


412


comprises a circular arc. The radius of curvature of the proximal end line


36


is greater than that of the distal end line


37


. The radius of curvature of the distal end line


37


is slightly smaller than the radius of the circle C.




The refrigerant gas passing through the suction port


26


from the side of the suction chamber


131


towards the side of the cylinder bore


111


flows between the contact surface


141


of the partition plate


14


and the suction valve


151


in the direction of the normal lines to the outer contour line of the suction port


26


or the contact surface


141


(the normal lines being represented by arrows N


1


, N


2


, N


3


and N


4


in FIG.


3


).




The first embodiment provides the following effects.




(1-1) The area S encompassed by the proximal end line


36


, the distal end line


37


, the side lines


38


and


39


and the connection lines


401


,


402


,


411


and


412


is the flow sectional area of the suction port


26


. When the suction port


26


is viewed in the reciprocating direction of the piston


23


, a middle line T shown in

FIG. 4

passes through the middle point Ho of the maximum length (represented by H in

FIG. 4

) of the suction port


26


in the longitudinal direction of the suction valve


151


(that is, in the direction of the reference line X), extends transversely with respect to the suction port


26


, and perpendicularly crosses the reference line X extending in the longitudinal direction of the suction valve


151


. When the suction port


26


is viewed in the reciprocating direction of the piston


23


, the middle line T assumed in this way divides the suction port


26


into first and second sections


261


and


262


. The area S


2


of the second section


262


positioned on the distal end side of the suction valve


151


is greater than the area S


1


of the first section


261


. The greater the area S


2


of the second section


262


is than the area S


1


of the first section


261


, the greater is the length of the contour line of the suction port


26


on the distal end side of the suction valve


151


. In other words, the move the center of gravity of the area of the suction port


26


is shifted towards the distal end side of the suction valve


151


, the greater is the length of the contour line of the suction port


26


on the distal end side of the suction valve


151


.




The opening gap δ of the suction valve


151


relative to the partition plate


14


becomes greater towards the distal end of the suction valve


151


, as shown in FIG.


2


. Therefore, the greater the ratio of a portion of the refrigerant gas passing through the suction port


26


on the distal end side of the suction valve


151


is relative to a portion of the refrigerant gas passing through the suction port


26


on the proximal end side thereof, the higher is the degree of improvement in the easy inflow of the refrigerant gas into the cylinder bore


111


from the suction chamber


131


. The longer the length of the contour line of the suction port


26


on the distal end side of the suction valve


151


is, the greater is the proportion of the flow of the refrigerant gas passing through the suction port


26


on the distal end side thereof relative to that on the proximal end side of the suction valve


151


. Therefore, the construction in which the area S


2


of the second-section


262


, is greater than the area S


1


of the first section


261


enables the gas to more easily flow through the suction port


26


between the suction valve


151


on the distal end side of the suction valve


151


and the contact surface


141


. As a result, the ease of inflow of the refrigerant gas when the refrigerant gas is sucked from the suction port


26


into the cylinder bore


111


can be improved, and the performance of the compressor can also be improved.




(1-2) The width of the suction port


26


(represented by W in

FIG. 4

) measured in the direction of the middle line T becomes gradually greater in the longitudinal direction of the suction valve


151


(in the direction of the reference line X) from the proximal end side to the distal end side of the suction valve


151


, within the range D shown in FIG.


4


. The region Do of the suction port


26


(hatched with chain hatching lines in

FIG. 4

) within the range D is a width increasing region where the width W becomes gradually greater in the direction of the reference line X from the proximal end side to the distal end side of the suction valve


151


. The length d of the width increasing region Do in the direction of the reference line occupies a major part of the maximum length H of the suction port


26


in the direction of the reference line X. The existence of such a width increasing region Do is convenient for making the area S


2


of the second section


262


greater than the area S


1


of the first section


261


, and the length of the contour line of the suction port


26


can be easily elongated as the width increasing region Do is disposed. Therefore, the existence of the width increasing region Do allows the refrigerant gas passing through the suction port


26


to more easily flow between the suction valve


151


and the contact surface


141


on the distal end side of the suction valve


151


.




(1-3) The maximum width of the suction port


26


(represented by Wo in

FIG. 4

) in the direction of the middle line T exists in the second section


262


. The maximum width Wo is greater than the maximum length H of the suction port


26


in the direction of the reference line X. The construction in which the maximum length H of the suction port


26


in the direction of the reference line X is smaller than the maximum width Wo of the suction port


26


in the direction of the middle line T is more advantageous for elongating the contour line of the suction port


26


on the distal end side of the suction valve


151


than the case where H>Wo. The closer the position of the maximum width Wo of the suction port


26


is to the distal end of the suction valve


151


, the more it elongates the contour line of the suction port


26


on the distal end side of the suction valve


151


. In other words, the construction in which the maximum length H of the suction port


26


in the direction of the reference line X is smaller than the maximum width Wo of the suction port


26


in the direction of the middle line T and the maximum width Wo exists in the second section


262


is convenient for elongating the length of the contour line of the suction port


26


on the distal end side of the suction valve


151


.




(1-4) The distal end line


37


is longer than the proximal end line


36


. The construction in which the distal end line


37


is longer than the proximal end line


36


enables the refrigerant gas passing through the suction port


26


to more easily flow towards the distal end side of the suction valve


151


.




(1-5) The closer the distal end line


37


is to the circle C of the circumferential surface of the cylinder bore


111


, the greater is the opened gap δ (shown in

FIG. 2

) between the distal end line


37


and the suction valve


151


under the valve open condition. The greater the gap δ is between the distal end line


37


and the suction valve


151


, the easier it becomes for the refrigerant gas to flow into the cylinder bore


111


. The distal end line


37


is an arc protruding outward from the proximal end side to the distal end side of the suction valve


151


. The radius of curvature of the distal end line


37


is slightly smaller than the radius of the circle C of the circumferential surface of the cylinder bore


111


. The construction in which the distal end line


37


is the convex curve approximate to the circle C of the circumferential surface of the cylinder bore


111


is advantageous for bringing the distal end line


37


closer to the circle C of the circumferential surface of the cylinder bore


111


.




(1-6) The pressure in the cylinder bore


111


urges the suction valve


151


against the periphery wall of the suction port


26


, in the condition where the refrigerant gas in the cylinder bore


111


is discharged to the discharge chamber


132


, and the suction valve


151


closes the suction port


26


. If the urging force by the gas per unit length of the contour line of the suction port


26


is sufficient, the refrigerant gas will not leak from the cylinder bore


111


to the suction port


26


through the gap between the contact surface


141


and the suction valve


151


. However, if a corner exists at a part of the contour line of the suction port


26


, the urging force of the gas per unit length of the contour line at the proximity of this corner becomes small. Therefore, the construction in which the corner exists at a part of the contour line of the suction port


26


is likely to invite a backflow of the refrigerant gas from the cylinder bore


111


to the suction port


26


. The backflow of the refrigerant gas invites a drop in volumetric efficiency. The contour line of the suction port


26


comprising the proximal end line


36


, the distal end line


37


, the side lines


38


and


39


, the first connection lines


401


and


402


and the second connection lines


411


and


412


becomes an annular line without any corner. The construction in which the contour line of the suction port


26


is an annular line without any corner is advantageous for preventing the refrigerant gas from back-flowing from the cylinder bore


111


to the suction port


26


.




(1-7) The bending angle θ


2


of the second connection lines


411


and


412


is greater than the bending angle θ


1


of the first connection lines


401


and


402


. Unless the shapes of the proximal end line


36


, the distal end line


37


and the side lines


38


and


39


change greatly, the length of the distal end line


37


becomes greater as the bending angle θ


2


becomes greater than the bending angle θ


1


to the greater extent. The construction in which the bending angle θ


2


of the second connection lines


411


and


412


is greater than the bending angle θ


1


of the first connection lines


401


and


402


is convenient as a construction for increasing the length of the distal end line


37


.




(1-8) The closer the contour line of the suction port


26


on the distal end side of the suction valve


151


is to the circumferential surface of the cylinder bore


111


, the easier it becomes for the refrigerant gas to flow into the cylinder bore


111


. Normally, the shapes of the suction valve


151


and the suction port


26


are set to symmetric shapes with respect to the reference line X, respectively. Then, the contour line of the suction port


26


on the distal end side of the suction valve


151


becomes symmetric with respect to the reference line X. When the distal end line


37


, which is symmetric with the reference line X, is brought closer to the circumferential surface of the cylinder bore


111


along the reference line X, the distal end line


37


can be brought most closely to the circumferential surface of the cylinder bore


111


when the reference line X is in conformity with the radial line of the circle C of the circumferential surface of the cylinder bore


111


. Therefore, the construction in which the reference line X is allowed to extend substantially along the radial line of the circle C of the circumferential surface of the cylinder bore


111


is advantageous for bringing the distal end line


37


closer to the circle C of the circumferential surface of the cylinder bore


111


.




(1-9) In the piston compressor, self-induced vibration may possibly occur during the shift of the suction valve from the position in which it closes the suction port to the maximum opening position, and this self-induced vibration invites suction pulsation. Suction pulsation causes the evaporator


32


in the external coolant circuit


29


to vibrate and to generate noise. In the variable capacity type compressor having the pistons


23


, the pistons


23


reciprocate with strokes corresponding to the angle of inclination of the tiltable swash plate


20


so that the capacity becomes small when the angle of inclination of the swash plate


20


becomes small. The average gas flow rate through the suction ports is small under the low capacity condition, and the suction valves may not abut against the bottoms of the maximum opening limiting recesses


28


. In consequence, self-induced vibration of the suction valve is likely to occur in the variable capacity type compressor.




In the construction in which the area S


2


of the second section


262


is greater than the area S


1


of the first section


261


, the flow of the refrigerant gas. flowing from the suction chamber


131


into the cylinder bore


111


is likely to more greatly concentrate on the distal end side remote from the proximal end of the suction valve


151


, compared with the case of a suction port such as the one described in Japanese Unexamined Patent Publication (Kokai) No. 2000-54961, for example. Therefore, the suction valve


151


may abut against the bottom of the maximum opening limiting recess


28


even under the low capacity condition, and self-induced vibration of the suction valve


151


will be less likely to occur.




Next, the second embodiment of the present invention will be explained with reference to

FIGS. 6A and 6B

, in which like reference numerals are used to identify elements similar to those in the first embodiment.




The contour line of the suction port


26


A comprises the proximal end line


36


, the distal end line


37


, the curved side lines


38


A and


39


A, the first connection lines


401


A and


402


A, and the second connection lines


411


A and


412


A. The radius of curvature of each of the first and second connection lines


401


A,


402


A,


411


A, and


412


A is greater than the radius of curvature of the first connection lines


401


and


402


in the first embodiment. The contour line of such a suction port


26


A is an annular line having no corner and no straight line. The construction in which the contour line of the suction port


26


A is an annular line having no corner and no straight line provides the same effect as that of the first embodiment. The construction in which the radius of curvature of the connection lines


401


A,


402


A,


411


A and


412


A is greater than the radius of curvature of the connection lines


401


and


402


in the first embodiment is much more advantageous than the first embodiment for preventing the refrigerant gas from back-flowing from the cylinder bore


111


to the suction port


26


A.





FIG. 7

shows the third embodiment and

FIG. 8

shows the fourth embodiment.

FIG. 9

shows the fifth embodiment and

FIG. 10

shows the sixth embodiment.

FIG. 11

shows the seventh embodiment and

FIG. 12

shows the eighth embodiment. Like reference numerals are used in these drawings to identify similar elements in the first and second embodiments.




The proximal end line


36


B of the suction port


26


B shown in

FIG. 7

is a concave curve recessed from the proximal end side to the distal end side of the suction valve


151


.




The distal end line


37


C of the suction port


26


C shown in

FIG. 8

is a part of an ellipse. The distal end line


37


C and a pair of side lines


38


A and


39


A are smoothly connected at positions L


5


and R


5


.




The proximal end line


36


D of the suction port


26


D shown in

FIG. 9

is a part of a circle and the distal end line


37


D is a part of an ellipse. The proximal end line


36


D and the distal end line


37


D are connected smoothly at positions L


6


and R


6


.




The suction port


26


E shown in

FIG. 10

represents the shape formed by inverting the suction port described in Japanese Unexamined Patent Publication (Kokai) No. 2000-54961 in the direction of the reference line X. The proximal end line


36


E of the suction port


26


E is smoothly connected to a pair of connection lines


411


A and


412


A.




The distal end line


37


F of the suction port


26


F in

FIG. 11

comprises a first distal end line


371


, a second distal end line


372


and a connection line


373


. The connection line


373


is smoothly connected to the first distal end line


371


and the second distal end line


372


at positions L


7


and R


7


.




The distal end line


37


G of the suction port


26


G shown in

FIG. 12

is a part of a circle, and the proximal end line


36


G is a part of an ellipse. The distal end line


37


G and the proximal end line


36


G are smoothly connected at positions L


8


and R


8


.




The contour lines of the suction ports


26


B to


26


F in the embodiments shown in

FIGS. 7

to


11


provide the same condition as the suction port


26


of the first embodiment as to the size of the first and second areas S


1


and S


2


of the first and second sections


261


and


262


, the length relationship of the maximum length H and the width Wo and the relationship of the length d of the width increasing region Do and the maximum length H.




Incidentally, the present invention can also be applied to suction ports having an asymmetric shape with respect to the reference line. Also, the present invention can be applied to the discharge port.




As described above in detail, the present invention provides the excellent effect in which facility of the flow of the gas through the fluid port (lack of resistance to inflow of the gas) can be improved.



Claims
  • 1. A piston type compressor comprising:a housing having cylinder bores, and fluid ports in communication with the cylinder bores; pistons reciprocatingly arranged in said cylinder bores; a drive shaft rotatably supported by said housing; a transmission mechanism operatively coupled to said drive shaft and said pistons for converting rotation of said drive shaft into reciprocal movement of the pistons; valves to open and close the fluid ports, each said valve having a longitudinal direction, a proximal end and a distal end on the opposite side of the proximal end; and wherein a middle line is provided which passes through a middle point of a maximum length of each said fluid port in the longitudinal direction of each said valve, extends transversely with respect to said fluid port and perpendicularly crosses a reference line extending in the longitudinal direction of said valve, said middle line dividing said fluid port into a first section positioned on the side of the proximal end of said valve and a second section positioned on the side of said distal end of said valve, an area of said second section being greater than an area of said first section.
  • 2. A piston type compressor according to claim 1, wherein a width increasing region is disposed in which the width of said fluid port in a direction of said middle line becomes gradually greater from the proximal end side to the distal end side of said valve in the longitudinal direction of said valve, and the length of said width increasing region in the direction of said reference line occupies a major part of the maximum length of said fluid port in the direction of said reference line.
  • 3. A piston type compressor according to claim 2, wherein a maximum width of said fluid port in the direction of said middle line exists in said second section and is greater than a maximum length of said fluid port in the direction of said reference line.
  • 4. A piston type compressor according to claim 1, wherein said fluid port has a contour line comprising a proximal end line positioned on the side of the proximal end of said valve, a distal end line positioned on the side of the distal end of said valve, and a pair of right and left side lines, and said distal end line is longer than said proximal end line.
  • 5. A piston type compressor according to claim 4, wherein said distal end line comprises a convex curve protruding from the proximal end side toward the distal end side of said valve.
  • 6. A piston type compressor according to claim 4, wherein said contour line of said fluid port includes a pair of first connection lines connecting said proximal end line to said pair of side lines, and a pair of second connection lines connecting said distal end line to said pair of side lines, said pair of first connection lines being smoothly connected to said proximal end line and said pair of said side lines, said pair of second connection lines being smoothly connected to said distal end line and said pair of side lines.
  • 7. A piston type compressor according to claim 4, wherein said contour line of said fluid port is an annular convex curve with no corner.
  • 8. A piston type compressor according to claim 1, wherein said reference line extends substantially along a radial line of a circle of a circumferential surface of said cylinder bore.
  • 9. A piston type compressor according to claim 1, wherein the fluid port is formed in the shape of a portion of a sector with an apex portion of a sector removed.
  • 10. A piston type compressor according to claim 1, further comprising a suction chamber, a discharge chamber, suction ports, discharge ports, suction valves, and discharge valves, wherein said fluid port comprises at least one of the suction port and the discharge port, and said valve comprises corresponding one of the suction valve and the discharge valve.
Priority Claims (1)
Number Date Country Kind
2000-137632 May 2000 JP
US Referenced Citations (4)
Number Name Date Kind
4764091 Ikeda et al. Aug 1988 A
4976284 Hovarter Dec 1990 A
5147190 Hovarter Sep 1992 A
6293763 Yokomachi et al. Sep 2001 B1
Foreign Referenced Citations (3)
Number Date Country
0 962 655 Dec 1999 EP
A-57-97974 Jun 1982 JP
A-8-28449 Jan 1996 JP