Information
-
Patent Grant
-
6474957
-
Patent Number
6,474,957
-
Date Filed
Wednesday, May 2, 200123 years ago
-
Date Issued
Tuesday, November 5, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Freay; Charles G.
- Gray; Michael K.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 417 2221
- 417 2222
- 417 269
- 417 571
- 417 569
- 137 856
- 137 855
-
International Classifications
- F04B126
- F04B112
- F04B3910
- F16K1516
-
Abstract
A suction port as a fluid port of a piston type compressor is contoured with reference to a middle line passing through a middle point of a maximum length of the suction port in the longitudinal direction of the suction valve and perpendicularly crossing a reference line extending in the longitudinal direction. The middle line divides the suction port into a first section positioned on the proximal end side and a second section positioned on the distal end side. An area of the second section is greater than an area of the first section. A width increasing region is disposed in which the width of the suction port becomes gradually greater from the proximal end side to the distal end side, and the length of the width increasing region occupies a major part of the maximum length of the suction port.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a piston type compressor, having a gas flow structure, with a fluid port and a valve capable of flexural deformation for opening and closing the fluid port, for passing a gas through the fluid port, by pushing the valve open by the operation of each piston in the cylinder bore.
2. Description of the Related Art
When a gas is sucked from a suction chamber into a cylinder bore in a piston type compressor, the facility or ease of the inflow of the gas greatly affects the volumetric efficiency.
A suction port disclosed in Japanese Unexamined Patent Publication (Kokai) No. 57-97974 is circular and a suction port disclosed in Japanese Unexamined Patent Publication (Kokai) No. 2000-54961 is somewhat rounded and substantially triangular. A gas passing through the suction port from a suction chamber towards a cylinder bore exclusively flows in a direction perpendicular to a contour line of the suction port, as viewed from the reciprocating direction of a piston, (the circular port in Japanese Unexamined Patent-Publication (Kokai) No. 57-97974 and the rounded triangular port in No. 2000-54961) and enters the cylinder bore. The opening gap of the suction valve relative to the valve plate becomes progressively greater towards the distal end of the suction valve. It is therefore effective to let the gas passing through the suction port flow in the longitudinal direction of the suction valve from its distal end side in order to improve the facility of the inflow of the gas. The gas passing through the suction port exclusively flows in the direction perpendicular to the contour line that forms the hole of the suction port. Therefore, it can be said, in connection with the contour line of the suction port, that the greater the length of the contour line on the distal end side of the suction valve, the easier it becomes for the gas to flow towards the distal end side of the suction valve. The suction port described in Japanese Unexamined Patent Publication (Kokai) No. 2000-54961 is superior to the circular suction port described in Japanese Unexamined Patent Publication (Kokai) No. 57-97974 because the gas passing through the suction port can flow more easily from the distal end side of the suction valve in its longitudinal direction in the former than in the latter. Therefore, the ease of the inflow of the gas is higher in the suction port of Japanese Unexamined Patent Publication (Kokai) No. 2000-54961 than in the circular suction port of the Japanese Unexamined Patent Publication (Kokai) No. 57-97974.
The cross section of the suction port described in Japanese Unexamined Patent Publication (Kokai) No. 2000-54961 is formed in such a shape that the center of gravity of the area of the suction port is shifted toward the side of the proximal end of the suction valve. In this shape of the suction port, in the case where the suction port is divided into two sections so that the length of one section in the longitudinal direction of the suction valve is the same as that of another section, the length of a portion of a contour line of the suction port located on the side of the proximal end of the suction valve is greater than that of a portion of the contour line of the suction port located on the side of the distal end of the suction valve. This length relationship between the portions of the contour line cannot be said to optimum for the easy inflow of the gas toward the distal end side of the suction valve.
SUMMARY OF THE INVENTION
The object of the present invention is to provide a piston type compressor which can improve the ease of the inflow of the gas through a fluid port such as a suction port or a discharge port.
To accomplish this object, the present invention provides a piston type compressor comprising a housing having cylinder bores, and fluid ports in communication with the cylinder bores, pistons reciprocatingly arranged in the cylinder bores, a drive shaft rotatably supported by the housing, a transmission mechanism operatively coupled to the drive shaft and the pistons for converting rotation of the drive shaft into reciprocal movement of the pistons, and valves to open and close the fluid ports. The valve has a longitudinal direction, a proximal end and a distal end at the opposite end to the proximal end. A middle line is provided which passes through a middle point of a maximum length of the fluid port in the longitudinal direction of the valve, extends transversely with respect to the fluid port and perpendicularly crosses a reference line extending in the longitudinal direction of the valve. The middle line divides the fluid port into a first section positioned on the side of the proximal end portion of the valve and a second section positioned on the side of the distal end of the valve. An area of the second section is greater than an area of the first section.
The construction in which the area of the second section is greater than the area of the first section makes it easier for the gas passing through the fluid port to flow from the distal end side of the valve.
Preferably, a width increasing region is disposed in which the width of the fluid port in a direction of the middle line becomes gradually greater from the proximal end side to the distal end side of the valve in the longitudinal direction of the valve, and the length of the width increasing region in the direction of the reference line occupies a major part of the maximum length of the fluid port in the direction of the reference line.
The existence of the width increasing region makes it easier for the gas passing through the fluid port to flow towards the distal end side of the valve.
Preferably, a maximum width of the fluid port in the direction of the middle line exists in the second section and is greater than the maximum length of the fluid port in the direction of the reference line.
The construction in which the maximum length of the fluid port in the direction of the reference line is smaller than the maximum width of the fluid port in the direction of the middle line and the maximum width of the fluid port in the direction of the middle line exists on the side of the second section is convenient for increasing the length of the contour line of the fluid port on the distal end side of the valve.
Preferably, the fluid port has a contour line comprising a proximal end line positioned on the side of the proximal end of the valve, a distal end line positioned on the side of the distal end of the valve and a pair of right and left side lines, and the distal end line is longer than the proximal end line.
The construction wherein the length of the distal end line is greater than that of the proximal end line makes it easier for the gas passing through the fluid port to flow towards the distal end side of the valve.
Preferably, the distal end line comprises a convex curve protruding from the proximal end side to the distal end side of the valve.
The construction in which the distal end line comprises a convex curve is advantageous in bringing the distal end line closer to the circle of the circumferential surface of the cylinder bore. The closer the distal end line is to the circle of the circumferential surface of cylinder bore, the greater is the opened gap between the distal end line and the valve in the open condition.
Preferably, the contour line of the fluid port includes a pair of first connection lines connecting the proximal end line to the pair of side lines and a pair of second connection lines connecting the distal end line to the pair of side lines, the pair of first connection lines being smoothly connected to the proximal end line and the pair of said side lines, the pair of second connection lines being smoothly connected to the distal end line and the pair of side lines.
Preferably, the contour line of the suction port is an annular line with no corner. The construction wherein the contour line of the fluid port is an annular line with no corner is advantageous for preventing backflow of the gas in the fluid port.
Preferably, the contour line of the suction port is an annular convex line with no corner.
Preferably, the reference line extends substantially along the radial line of the circle of the circumferential surface of the cylinder bore.
The construction wherein the reference line extends substantially along the radial line of the circle of the circumferential surface of the cylinder bore is advantageous for bringing the contour line of the fluid port on the distal end side of the valve closer to the circle of the circumferential surface of the cylinder bore.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will become more apparent from the following description of the preferred embodiments, with reference to the accompanying drawings, in which:
FIG. 1A
is a sectional view of a compressor according to the first embodiment of the present invention, taken along the line IA—IA in
FIG. 5
;
FIG. 1B
is an enlarged sectional view of a portion of
FIG. 1A
;
FIG. 2
is a sectional view of the compressor, taken along line II—II in
FIG. 1B
;
FIG. 3
is an enlarged perspective view of a portion of the compressor;
FIG. 4
is an enlarged view of the suction port;
FIG. 5
is a sectional view of a compressor according to the embodiment of the present invention;
FIG. 6A
is an enlarged sectional view of a portion of a compressor according to the second embodiment of the present invention;
FIG. 6B
is an enlarged view of the suction port of
FIG. 6A
;
FIG. 7
is an enlarged view of the suction port according to the third embodiment;
FIG. 8
is an enlarged view of the suction port according to the fourth embodiment;
FIG. 9
is an enlarged view of the suction port according to the fifth embodiment;
FIG. 10
is an enlarged view of the suction port according to the sixth embodiment;
FIG. 11
is an enlarged view of the suction port according to the seventh embodiment; and
FIG. 12
is an enlarged view of the suction port according to the eighth embodiment.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The first embodiment of the present invention applied to a variable capacity type compressor will now be explained with reference to
FIGS. 1A
to
5
.
Referring to
FIG. 5
, a front housing
12
is coupled to the front end of a cylinder block
11
, and a rear housing
13
is fixed to the rear end of the cylinder block
11
via a partition plate
14
, valve-forming plates
15
and
16
and a retainer-forming plate
17
. A drive shaft
18
is rotatably supported by the front housing
12
and the cylinder block
11
which together form a control pressure chamber
121
. The drive shaft
18
protruding outward from the control pressure chamber
121
receives a driving force from an external driving source such as a car engine (not shown) through a pulley (not shown) and a belt (not shown).
A rotation support member
19
is anchored to the drive shaft
18
. The drive shaft
18
supports a swash plate
20
in such a fashion that the swash plate
20
can slide in an axial direction with respect to the drive shaft
18
and can incline. The swash plate
20
can incline with respect to the axis of the drive shaft
18
and can rotate with the drive shaft
18
, by the cooperation of a pair of guide pins
21
fixed to the swash plate
20
and a pair of guide holes
191
in the rotation support member
19
. The inclination movement of the swash plate
20
is guided by the slide guide relation between the guide hole
191
and the guide pin
21
as well as the slide support operation of the drive shaft
18
.
When the radial center portion of the swash plate
20
moves towards the rotation support member
19
, the angle of inclination of the swash plate
20
increases. When the radial center portion of the swash plate
20
moves towards the cylinder block
11
, the angle of inclination of the swash plate decreases. The minimum angle of inclination of the swash plate
20
is defined by the abutment of a circlip
22
fitted to the drive shaft
18
against the swash plate
20
. The maximum angle of inclination of the swash plate
20
is defined by the abutment of the rotary support member
19
against the swash plate
20
. The position of the swash plate
20
indicated by the solid line represents the position of the minimum angle of inclination of the swash plate
20
. The position of the swash plate
20
indicated by the chain line represents the position of the maximum angle of inclination of the swash plate
20
.
As shown in
FIG. 1A
, a plurality of cylinder bores
111
(five, in this embodiment) are formed in the cylinder block
11
. The cylinder bores
111
are disposed equidistantly about the drive shaft
18
. Pistons
23
are arranged in the cylinder bores
111
, as shown in FIG.
5
. The rotating motion of the swash plate
20
is converted into the reciprocating motion of the pistons
23
through shoes
24
, and the pistons
23
move back and forth in the cylinder bores
111
.
A suction chamber
131
and a discharge chamber
132
are defined in the rear housing
13
. The discharge chamber
132
surrounds the suction chamber
131
through a partition wall
133
. A supply passage
25
is arranged in the rear wall of the rear housing
13
.
As shown in
FIGS. 2 and 5
, suction ports
26
, as fluid ports, are formed in the partition plate
14
, the valve-forming plate
16
. and the retainer-forming plate
17
corresponding to the cylinder bores
111
. Discharge ports
27
are formed in the partition plate
14
at positions corresponding to cylinder bores
111
. Suction valves
151
, as opening and closing valves, are formed in the valve-forming plate
15
, and discharge valves
161
are formed in the valve-forming plate
16
. Each of the suction valves
151
and the discharge valves
161
is integral with the associated valve-forming plate, and is thus fixed at its proximal end to the valve-forming plate while the substantial part thereof is flexible. A window
152
is formed in the proximal end portion of the suction valve
151
corresponding to the discharge port
27
. The distal end portion of the suction valve
151
, that undergoes flexural deformation, comes into, and out of, contact with the contact surface
141
of the partition plate
14
on the one side thereof and opens and closes the suction port
26
. The distal end portion of the discharge valve
161
, that undergoes flexural deformation, comes into, and out of, contact with the contact surface
142
of the partition plate
14
on the other side thereof and opens and closes the discharge port
27
. A maximum opening limiting recess
28
is formed in each cylinder bore
111
. The free end of the suction valve
151
can abut against the bottom of the maximum opening limiting recess
28
, and the maximum opening limiting recess
28
defines the maximum opening of the suction valve
151
.
A refrigerant gas in the suction chamber
131
is sucked through the suction port
26
into the cylinder bore
111
, pushing the suction valve
151
, during the returning movement (movement from the right to the left in
FIG. 5
) of the piston
23
. The refrigerant gas in the cylinder bore
111
is discharged through the discharge port
27
into the discharge chamber
132
, pushing the discharge valve
161
during the forward movement (movement from the left to the right in
FIG. 5
) of the piston
23
. As the discharge valve
161
comes into contact with the retainer
171
on the retainer-forming plate
17
, its opening is restricted. The coolant discharged into the discharge chamber
132
is fed to a condenser
30
, an expansion valve
31
and an evaporator
32
on an external coolant circuit
29
outside the compressor and returned to the suction chamber
131
from the supply passage
25
.
A solenoid-operated capacity control valve
34
is arranged in a pressure feed passage
33
. (shown in
FIG. 1A
) that connects the discharge chamber
132
to a control pressure chamber
121
. The pressure feed passage
33
supplies the refrigerant gas in the discharge chamber
132
to the control pressure chamber
121
. The solenoid-operated capacity control valve
34
is activated and inactivated by a controller (not shown), which controls activation and deactivation of the solenoid-operated capacity control valve
34
based on a detected compartment temperature detected by a compartment temperature sensor (not shown) detecting a compartment temperature of the car and a target compartment temperature set by a compartment temperature setter (not shown).
The refrigerant gas in the control pressure chamber
121
flows out to the suction chamber
131
through a pressure release passage
35
(shown in FIG.
1
A). When the solenoid-operated capacity control valve
34
is in the deactivated condition, the refrigerant gas in the discharge chamber
132
is not delivered to the control pressure chamber
121
. Therefore, the pressure difference between the control pressure in the control pressure chamber
121
and the suction pressure on opposite sides of the piston
23
becomes smaller, and the inclination angle of the swash plate
20
shifts towards the maximum angle side. When the solenoid-operated capacity control valve
34
is in the activated condition, the refrigerant gas in the discharge chamber
132
is delivered to the control pressure chamber
121
through the pressure feed passage
33
. Therefore, the pressure difference between the control pressure in the control pressure chamber
121
and the suction pressure on the opposite sides of the piston
23
becomes greater and the inclination angle of the swash plate
20
shifts to the minimum angle side.
As shown in
FIG. 4
, the suction port
26
is formed in a shape similar to a sector with an apex portion of the sector removed. A contour line of the suction port
26
positioned on the contact surface
141
of the partition plate
14
includes a proximal end line
36
positioned on the side of the proximal end of the suction valve
151
(on the side of the window
152
), a distal end line
37
positioned on the side of the distal end of the suction valve
151
, a pair of right and left side lines
39
and
38
, a first connection line
401
that interconnects the proximal end line
36
and the side line
38
, another first connection line
402
that interconnects the proximal end line
36
and the side line
39
, a second connection line
411
that interconnects the distal end line
37
and the side line
38
, and another second connection line
412
that interconnects the distal end line
37
and the side line
39
. The suction valve
151
has a symmetric shape with respect to a reference line X extending in the longitudinal direction of the suction valve
151
, and the suction port
26
has a symmetric shape with respect to the reference line X. In other words, the left and right halves of the suction port
26
are symmetrical.
The proximal end line
36
is a convex curve slightly protruding from the distal end side of the suction valve
151
toward the proximal end side of the suction valve
151
. The distal end line
37
is a convex curve protruding from the proximal end side of the suction valve
151
toward the distal end side of the suction valve. The side lines
38
and
39
are approximately straight lines extending substantially along the radial line of the circle C (shown in
FIG. 3
) associated with the circumferential surface of the cylinder bore
111
. The first connection line
401
is a curve smoothly connected to the proximal end line
36
and the side line
38
at positions L
1
and L
2
, and another first connection line
402
is a curve smoothly connected to the proximal end line
36
and the side line
39
at positions. R
1
and R
2
. The second connection line
411
is a curve smoothly connected to the distal end line
37
and the side line
38
at positions L
3
and L
4
, and another second connection line
412
is a curve smoothly connected to the distal end line
37
and the side line
39
at positions R
3
and R
4
.
The bending angle θ
2
of the second connection lines
411
and
412
is greater than the bending angle θ
1
of the first connection lines
401
and
402
. The bending angle θ
1
represents an angle formed by normal lines m
1
and m
2
at the positions L
1
and L
2
and an angle formed by normal lines n
1
and n
2
at the positions R
1
and R
2
. The bending angle θ
2
represents an angle formed by normal lines m
3
and m
4
at positions L
3
and L
4
and an angle formed by normal lines n
3
and n
4
at positions R
3
and R
4
.
In this embodiment, each of the proximal end line
36
, the distal end line
37
, the first connection lines
401
and
402
and the second connection lines
411
and
412
comprises a circular arc. The radius of curvature of the proximal end line
36
is greater than that of the distal end line
37
. The radius of curvature of the distal end line
37
is slightly smaller than the radius of the circle C.
The refrigerant gas passing through the suction port
26
from the side of the suction chamber
131
towards the side of the cylinder bore
111
flows between the contact surface
141
of the partition plate
14
and the suction valve
151
in the direction of the normal lines to the outer contour line of the suction port
26
or the contact surface
141
(the normal lines being represented by arrows N
1
, N
2
, N
3
and N
4
in FIG.
3
).
The first embodiment provides the following effects.
(1-1) The area S encompassed by the proximal end line
36
, the distal end line
37
, the side lines
38
and
39
and the connection lines
401
,
402
,
411
and
412
is the flow sectional area of the suction port
26
. When the suction port
26
is viewed in the reciprocating direction of the piston
23
, a middle line T shown in
FIG. 4
passes through the middle point Ho of the maximum length (represented by H in
FIG. 4
) of the suction port
26
in the longitudinal direction of the suction valve
151
(that is, in the direction of the reference line X), extends transversely with respect to the suction port
26
, and perpendicularly crosses the reference line X extending in the longitudinal direction of the suction valve
151
. When the suction port
26
is viewed in the reciprocating direction of the piston
23
, the middle line T assumed in this way divides the suction port
26
into first and second sections
261
and
262
. The area S
2
of the second section
262
positioned on the distal end side of the suction valve
151
is greater than the area S
1
of the first section
261
. The greater the area S
2
of the second section
262
is than the area S
1
of the first section
261
, the greater is the length of the contour line of the suction port
26
on the distal end side of the suction valve
151
. In other words, the move the center of gravity of the area of the suction port
26
is shifted towards the distal end side of the suction valve
151
, the greater is the length of the contour line of the suction port
26
on the distal end side of the suction valve
151
.
The opening gap δ of the suction valve
151
relative to the partition plate
14
becomes greater towards the distal end of the suction valve
151
, as shown in FIG.
2
. Therefore, the greater the ratio of a portion of the refrigerant gas passing through the suction port
26
on the distal end side of the suction valve
151
is relative to a portion of the refrigerant gas passing through the suction port
26
on the proximal end side thereof, the higher is the degree of improvement in the easy inflow of the refrigerant gas into the cylinder bore
111
from the suction chamber
131
. The longer the length of the contour line of the suction port
26
on the distal end side of the suction valve
151
is, the greater is the proportion of the flow of the refrigerant gas passing through the suction port
26
on the distal end side thereof relative to that on the proximal end side of the suction valve
151
. Therefore, the construction in which the area S
2
of the second-section
262
, is greater than the area S
1
of the first section
261
enables the gas to more easily flow through the suction port
26
between the suction valve
151
on the distal end side of the suction valve
151
and the contact surface
141
. As a result, the ease of inflow of the refrigerant gas when the refrigerant gas is sucked from the suction port
26
into the cylinder bore
111
can be improved, and the performance of the compressor can also be improved.
(1-2) The width of the suction port
26
(represented by W in
FIG. 4
) measured in the direction of the middle line T becomes gradually greater in the longitudinal direction of the suction valve
151
(in the direction of the reference line X) from the proximal end side to the distal end side of the suction valve
151
, within the range D shown in FIG.
4
. The region Do of the suction port
26
(hatched with chain hatching lines in
FIG. 4
) within the range D is a width increasing region where the width W becomes gradually greater in the direction of the reference line X from the proximal end side to the distal end side of the suction valve
151
. The length d of the width increasing region Do in the direction of the reference line occupies a major part of the maximum length H of the suction port
26
in the direction of the reference line X. The existence of such a width increasing region Do is convenient for making the area S
2
of the second section
262
greater than the area S
1
of the first section
261
, and the length of the contour line of the suction port
26
can be easily elongated as the width increasing region Do is disposed. Therefore, the existence of the width increasing region Do allows the refrigerant gas passing through the suction port
26
to more easily flow between the suction valve
151
and the contact surface
141
on the distal end side of the suction valve
151
.
(1-3) The maximum width of the suction port
26
(represented by Wo in
FIG. 4
) in the direction of the middle line T exists in the second section
262
. The maximum width Wo is greater than the maximum length H of the suction port
26
in the direction of the reference line X. The construction in which the maximum length H of the suction port
26
in the direction of the reference line X is smaller than the maximum width Wo of the suction port
26
in the direction of the middle line T is more advantageous for elongating the contour line of the suction port
26
on the distal end side of the suction valve
151
than the case where H>Wo. The closer the position of the maximum width Wo of the suction port
26
is to the distal end of the suction valve
151
, the more it elongates the contour line of the suction port
26
on the distal end side of the suction valve
151
. In other words, the construction in which the maximum length H of the suction port
26
in the direction of the reference line X is smaller than the maximum width Wo of the suction port
26
in the direction of the middle line T and the maximum width Wo exists in the second section
262
is convenient for elongating the length of the contour line of the suction port
26
on the distal end side of the suction valve
151
.
(1-4) The distal end line
37
is longer than the proximal end line
36
. The construction in which the distal end line
37
is longer than the proximal end line
36
enables the refrigerant gas passing through the suction port
26
to more easily flow towards the distal end side of the suction valve
151
.
(1-5) The closer the distal end line
37
is to the circle C of the circumferential surface of the cylinder bore
111
, the greater is the opened gap δ (shown in
FIG. 2
) between the distal end line
37
and the suction valve
151
under the valve open condition. The greater the gap δ is between the distal end line
37
and the suction valve
151
, the easier it becomes for the refrigerant gas to flow into the cylinder bore
111
. The distal end line
37
is an arc protruding outward from the proximal end side to the distal end side of the suction valve
151
. The radius of curvature of the distal end line
37
is slightly smaller than the radius of the circle C of the circumferential surface of the cylinder bore
111
. The construction in which the distal end line
37
is the convex curve approximate to the circle C of the circumferential surface of the cylinder bore
111
is advantageous for bringing the distal end line
37
closer to the circle C of the circumferential surface of the cylinder bore
111
.
(1-6) The pressure in the cylinder bore
111
urges the suction valve
151
against the periphery wall of the suction port
26
, in the condition where the refrigerant gas in the cylinder bore
111
is discharged to the discharge chamber
132
, and the suction valve
151
closes the suction port
26
. If the urging force by the gas per unit length of the contour line of the suction port
26
is sufficient, the refrigerant gas will not leak from the cylinder bore
111
to the suction port
26
through the gap between the contact surface
141
and the suction valve
151
. However, if a corner exists at a part of the contour line of the suction port
26
, the urging force of the gas per unit length of the contour line at the proximity of this corner becomes small. Therefore, the construction in which the corner exists at a part of the contour line of the suction port
26
is likely to invite a backflow of the refrigerant gas from the cylinder bore
111
to the suction port
26
. The backflow of the refrigerant gas invites a drop in volumetric efficiency. The contour line of the suction port
26
comprising the proximal end line
36
, the distal end line
37
, the side lines
38
and
39
, the first connection lines
401
and
402
and the second connection lines
411
and
412
becomes an annular line without any corner. The construction in which the contour line of the suction port
26
is an annular line without any corner is advantageous for preventing the refrigerant gas from back-flowing from the cylinder bore
111
to the suction port
26
.
(1-7) The bending angle θ
2
of the second connection lines
411
and
412
is greater than the bending angle θ
1
of the first connection lines
401
and
402
. Unless the shapes of the proximal end line
36
, the distal end line
37
and the side lines
38
and
39
change greatly, the length of the distal end line
37
becomes greater as the bending angle θ
2
becomes greater than the bending angle θ
1
to the greater extent. The construction in which the bending angle θ
2
of the second connection lines
411
and
412
is greater than the bending angle θ
1
of the first connection lines
401
and
402
is convenient as a construction for increasing the length of the distal end line
37
.
(1-8) The closer the contour line of the suction port
26
on the distal end side of the suction valve
151
is to the circumferential surface of the cylinder bore
111
, the easier it becomes for the refrigerant gas to flow into the cylinder bore
111
. Normally, the shapes of the suction valve
151
and the suction port
26
are set to symmetric shapes with respect to the reference line X, respectively. Then, the contour line of the suction port
26
on the distal end side of the suction valve
151
becomes symmetric with respect to the reference line X. When the distal end line
37
, which is symmetric with the reference line X, is brought closer to the circumferential surface of the cylinder bore
111
along the reference line X, the distal end line
37
can be brought most closely to the circumferential surface of the cylinder bore
111
when the reference line X is in conformity with the radial line of the circle C of the circumferential surface of the cylinder bore
111
. Therefore, the construction in which the reference line X is allowed to extend substantially along the radial line of the circle C of the circumferential surface of the cylinder bore
111
is advantageous for bringing the distal end line
37
closer to the circle C of the circumferential surface of the cylinder bore
111
.
(1-9) In the piston compressor, self-induced vibration may possibly occur during the shift of the suction valve from the position in which it closes the suction port to the maximum opening position, and this self-induced vibration invites suction pulsation. Suction pulsation causes the evaporator
32
in the external coolant circuit
29
to vibrate and to generate noise. In the variable capacity type compressor having the pistons
23
, the pistons
23
reciprocate with strokes corresponding to the angle of inclination of the tiltable swash plate
20
so that the capacity becomes small when the angle of inclination of the swash plate
20
becomes small. The average gas flow rate through the suction ports is small under the low capacity condition, and the suction valves may not abut against the bottoms of the maximum opening limiting recesses
28
. In consequence, self-induced vibration of the suction valve is likely to occur in the variable capacity type compressor.
In the construction in which the area S
2
of the second section
262
is greater than the area S
1
of the first section
261
, the flow of the refrigerant gas. flowing from the suction chamber
131
into the cylinder bore
111
is likely to more greatly concentrate on the distal end side remote from the proximal end of the suction valve
151
, compared with the case of a suction port such as the one described in Japanese Unexamined Patent Publication (Kokai) No. 2000-54961, for example. Therefore, the suction valve
151
may abut against the bottom of the maximum opening limiting recess
28
even under the low capacity condition, and self-induced vibration of the suction valve
151
will be less likely to occur.
Next, the second embodiment of the present invention will be explained with reference to
FIGS. 6A and 6B
, in which like reference numerals are used to identify elements similar to those in the first embodiment.
The contour line of the suction port
26
A comprises the proximal end line
36
, the distal end line
37
, the curved side lines
38
A and
39
A, the first connection lines
401
A and
402
A, and the second connection lines
411
A and
412
A. The radius of curvature of each of the first and second connection lines
401
A,
402
A,
411
A, and
412
A is greater than the radius of curvature of the first connection lines
401
and
402
in the first embodiment. The contour line of such a suction port
26
A is an annular line having no corner and no straight line. The construction in which the contour line of the suction port
26
A is an annular line having no corner and no straight line provides the same effect as that of the first embodiment. The construction in which the radius of curvature of the connection lines
401
A,
402
A,
411
A and
412
A is greater than the radius of curvature of the connection lines
401
and
402
in the first embodiment is much more advantageous than the first embodiment for preventing the refrigerant gas from back-flowing from the cylinder bore
111
to the suction port
26
A.
FIG. 7
shows the third embodiment and
FIG. 8
shows the fourth embodiment.
FIG. 9
shows the fifth embodiment and
FIG. 10
shows the sixth embodiment.
FIG. 11
shows the seventh embodiment and
FIG. 12
shows the eighth embodiment. Like reference numerals are used in these drawings to identify similar elements in the first and second embodiments.
The proximal end line
36
B of the suction port
26
B shown in
FIG. 7
is a concave curve recessed from the proximal end side to the distal end side of the suction valve
151
.
The distal end line
37
C of the suction port
26
C shown in
FIG. 8
is a part of an ellipse. The distal end line
37
C and a pair of side lines
38
A and
39
A are smoothly connected at positions L
5
and R
5
.
The proximal end line
36
D of the suction port
26
D shown in
FIG. 9
is a part of a circle and the distal end line
37
D is a part of an ellipse. The proximal end line
36
D and the distal end line
37
D are connected smoothly at positions L
6
and R
6
.
The suction port
26
E shown in
FIG. 10
represents the shape formed by inverting the suction port described in Japanese Unexamined Patent Publication (Kokai) No. 2000-54961 in the direction of the reference line X. The proximal end line
36
E of the suction port
26
E is smoothly connected to a pair of connection lines
411
A and
412
A.
The distal end line
37
F of the suction port
26
F in
FIG. 11
comprises a first distal end line
371
, a second distal end line
372
and a connection line
373
. The connection line
373
is smoothly connected to the first distal end line
371
and the second distal end line
372
at positions L
7
and R
7
.
The distal end line
37
G of the suction port
26
G shown in
FIG. 12
is a part of a circle, and the proximal end line
36
G is a part of an ellipse. The distal end line
37
G and the proximal end line
36
G are smoothly connected at positions L
8
and R
8
.
The contour lines of the suction ports
26
B to
26
F in the embodiments shown in
FIGS. 7
to
11
provide the same condition as the suction port
26
of the first embodiment as to the size of the first and second areas S
1
and S
2
of the first and second sections
261
and
262
, the length relationship of the maximum length H and the width Wo and the relationship of the length d of the width increasing region Do and the maximum length H.
Incidentally, the present invention can also be applied to suction ports having an asymmetric shape with respect to the reference line. Also, the present invention can be applied to the discharge port.
As described above in detail, the present invention provides the excellent effect in which facility of the flow of the gas through the fluid port (lack of resistance to inflow of the gas) can be improved.
Claims
- 1. A piston type compressor comprising:a housing having cylinder bores, and fluid ports in communication with the cylinder bores; pistons reciprocatingly arranged in said cylinder bores; a drive shaft rotatably supported by said housing; a transmission mechanism operatively coupled to said drive shaft and said pistons for converting rotation of said drive shaft into reciprocal movement of the pistons; valves to open and close the fluid ports, each said valve having a longitudinal direction, a proximal end and a distal end on the opposite side of the proximal end; and wherein a middle line is provided which passes through a middle point of a maximum length of each said fluid port in the longitudinal direction of each said valve, extends transversely with respect to said fluid port and perpendicularly crosses a reference line extending in the longitudinal direction of said valve, said middle line dividing said fluid port into a first section positioned on the side of the proximal end of said valve and a second section positioned on the side of said distal end of said valve, an area of said second section being greater than an area of said first section.
- 2. A piston type compressor according to claim 1, wherein a width increasing region is disposed in which the width of said fluid port in a direction of said middle line becomes gradually greater from the proximal end side to the distal end side of said valve in the longitudinal direction of said valve, and the length of said width increasing region in the direction of said reference line occupies a major part of the maximum length of said fluid port in the direction of said reference line.
- 3. A piston type compressor according to claim 2, wherein a maximum width of said fluid port in the direction of said middle line exists in said second section and is greater than a maximum length of said fluid port in the direction of said reference line.
- 4. A piston type compressor according to claim 1, wherein said fluid port has a contour line comprising a proximal end line positioned on the side of the proximal end of said valve, a distal end line positioned on the side of the distal end of said valve, and a pair of right and left side lines, and said distal end line is longer than said proximal end line.
- 5. A piston type compressor according to claim 4, wherein said distal end line comprises a convex curve protruding from the proximal end side toward the distal end side of said valve.
- 6. A piston type compressor according to claim 4, wherein said contour line of said fluid port includes a pair of first connection lines connecting said proximal end line to said pair of side lines, and a pair of second connection lines connecting said distal end line to said pair of side lines, said pair of first connection lines being smoothly connected to said proximal end line and said pair of said side lines, said pair of second connection lines being smoothly connected to said distal end line and said pair of side lines.
- 7. A piston type compressor according to claim 4, wherein said contour line of said fluid port is an annular convex curve with no corner.
- 8. A piston type compressor according to claim 1, wherein said reference line extends substantially along a radial line of a circle of a circumferential surface of said cylinder bore.
- 9. A piston type compressor according to claim 1, wherein the fluid port is formed in the shape of a portion of a sector with an apex portion of a sector removed.
- 10. A piston type compressor according to claim 1, further comprising a suction chamber, a discharge chamber, suction ports, discharge ports, suction valves, and discharge valves, wherein said fluid port comprises at least one of the suction port and the discharge port, and said valve comprises corresponding one of the suction valve and the discharge valve.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-137632 |
May 2000 |
JP |
|
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Number |
Name |
Date |
Kind |
4764091 |
Ikeda et al. |
Aug 1988 |
A |
4976284 |
Hovarter |
Dec 1990 |
A |
5147190 |
Hovarter |
Sep 1992 |
A |
6293763 |
Yokomachi et al. |
Sep 2001 |
B1 |
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Number |
Date |
Country |
0 962 655 |
Dec 1999 |
EP |
A-57-97974 |
Jun 1982 |
JP |
A-8-28449 |
Jan 1996 |
JP |