Piston valve for two-stroke engine

Information

  • Patent Grant
  • 6405691
  • Patent Number
    6,405,691
  • Date Filed
    Friday, July 14, 2000
    24 years ago
  • Date Issued
    Tuesday, June 18, 2002
    22 years ago
Abstract
A two-stroke engine has a piston operatively connected to a crankshaft for reciprocating motion within a cylinder. An annular piston valve is mounted for slidable motion with respect to a centrally located inner body of the piston to control a flow of cycle air through the piston. A cycle air intake opening is located in a wall of the cylinder at a location above a bottom dead center position of the piston. The cycle air intake is blocked and unblocked by the reciprocating motion of the piston. A transition member located between the crankcase and the cylinder has a bore for sealingly receiving the straight body section of the connecting rod.
Description




FIELD OF THE INVENTION




This invention relates to internal combustion engines and more particularly, to a piston valve for a two-stroke engine.




BACKGROUND OF THE INVENTION




In all two-stroke engines, a pressure ratio must be maintained across the intake and exhaust manifolds in order to force air through the cylinders. Such pressure ratio may be maintained by a low-pressure turbine, a Roots Blower, a turbocharger, etc. Other engines, for example, small two-stroke engines, pressurize the crankcase during a down stroke of the piston, and when the intake ports are uncovered, the pressurized crankcase forces air through the intake ports by way of a manifold external to the cylinder. During the compression stroke of the piston, a reed valve opens to allow additional air to enter the crankcase. The amount of air which is admitted to a cylinder of a two-stroke engine determines the amount of power that can be developed by the engine. In addition, the performance of a two-cycle engine is related to the ability of the engine to completely empty the cylinder of exhaust gases to permit the maximum amount of intake air to enter the cylinder.




Therefore, there is a need to provide an improved two-stroke engine in which the amount of air supplied to the cylinder is substantially increased.




SUMMARY OF THE INVENTION




The present invention provides an improved two-stroke engine that operates with substantially more cycle air and thus, produces more power. Further, the increased cycle air is effective to provide an improved scavenging of combustion gases from the cylinder. The increase in cycle air is provided by a simple, inexpensive and reliable valve mounted in a piston that is operated by pressure differentials within the cylinder.




According to the principles of the present invention and in accordance with the described embodiments, the present invention provides a two-stroke engine having a crankshaft, a cylinder, and a piston operatively connected to the crankshaft for reciprocating motion within the cylinder. An annular piston valve is mounted for slidable motion with respect to a centrally located inner body of the piston to control a flow of cycle air through the piston. A cycle air intake opening is located in a wall of the cylinder at a location above a bottom dead center position of the piston. The cycle air intake is blocked and unblocked by the reciprocating motion of the piston.




In one aspect of the invention, the connecting rod has a straight body section having a uniform cross-sectional area across its length, and a transition member located between the crankcase and the cylinder has a bore receiving the straight body section of the connecting rod. A seal is disposed between the bore and the straight body section of the connecting rod for blocking a flow of cycle air from the cylinder to the crankcase.




In another aspect of the invention, the annular piston valve is operated by pressure differentials within the bore of the cylinder and the piston valve has an opened position providing a fluid path between forward and rear sides of the piston, and a closed position blocking the fluid path between the forward and rear sides of the piston. The annular piston valve is forced to the closed position by a greater pressure in the cylinder on the forward side of the piston as the piston moves toward and away from the top dead center position. The cycle air intake supplies cycle air into the bore of the cylinder at the rear side of the piston as the piston moves toward and away from the top dead center position; and the cycle air intake supplies cycle air into the bore of the cylinder at the forward side of the piston as the piston moves toward and away from the bottom dead center position. The annular piston valve is forced to the opened position by a greater pressure in the cylinder on the rear side of the piston as the piston moves toward and away from the bottom dead center position to supply additional cycle air within the bore of the cylinder on the forward side of the piston, thereby providing additional cycle air for compression and combustion.




In accordance with another embodiment of the invention, a method of operating a two-stroke engine includes moving a piston in a bore of a cylinder toward, through and away from a top dead center position at one end of the cylinder. A piston valve mounted for sliding motion in the piston is maintained closed by a greater pressure on a forward side of the piston caused by motion of the piston toward the top dead center position. Cycle air is received through a cycle air intake proximate a rear side of the piston at an opposite end of the cylinder. The piston in the bore of the cylinder is moved toward a bottom dead center position at the opposite end of the cylinder, and cycle air is received into the bore of the cylinder through the cycle air intake at a forward side of the piston. Simultaneously, cycle air proximate a rear side of the piston is compressed at an opposite end of the cylinder, and the piston valve is opened in response to a greater pressure on the rear side of the piston as the piston moves toward the bottom dead center position. The piston valve is maintained open in response to the greater pressure on the rear side of the piston as the piston moves through and away from the bottom dead center position to supply additional cycle air within the bore of the cylinder on the forward side of the piston, thereby improving the scavenging of combusted air from the cylinder through the exhaust valve and providing additional cycle air for compression and combustion. The piston valve is closed in response to a greater pressure on the forward side of the piston as the piston moves toward the top dead center position.




These and other objects and advantages of the present invention will become more readily apparent during the following detailed description taken in conjunction with the drawings herein.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a diagrammatic perspective view of a compound engine in which a two-stoke engine with a piston valve of the present invention may be used.





FIG. 2

is simplified schematic block diagram of the compound engine illustrated in FIG.


1


.





FIGS. 3A and 3B

are partial cross-sectional views illustrating one of the two-stroke engines of the compound engine illustrated in

FIG. 1 and a

piston valve in its respective opened and closed positions in accordance with the principles of the present invention.





FIG. 4

is an enlarged view of the piston and piston valve illustrated in

FIGS. 3A and 3B

.





FIG. 5

is a schematic diagram illustrating the intake of cycle air, the exhaust of combusted gases and the operation of the piston valve as a function of the crankshaft position of the two-stroke engine illustrated in FIGS.


3


A and


3


B.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIGS. 1

,


2


and


3


A., a compound engine


10


is comprised of a piston unit


12


combined with a gas turbine


13


. In one embodiment, the piston unit


12


is a compression ignition, two-stroke, uniflow scavenge diesel engine or unit which includes opposed pairs of cylinders


14


, for example, four opposed pairs of cylinders. The opposed pairs of cylinders


14


are arranged in two banks


16


, one cylinder


14


of one bank


16


is directly opposite one cylinder


14


of the other bank


16


. Each pair of the cylinders


14


is drivably connected to the crankshaft


18


by means of a scotch yoke


20


. Each cylinder


14


contains a piston


22


rigidly connected to one end of the scotch yoke


20


. The scotch yoke


20


has a crosshead


24


with a rectangular slot


26


that has a slider block


28


, slidably mounted therein which is rotatably coupled to an eccentric


30


of the crankshaft


18


. The cylinders


14


are generally identical, and each pair of cylinders


14


with interconnecting scotch yoke


20


is generally identical. Similarly, the banks


16


of cylinders


14


are generally identical, mirror images of each other. Combustion or cycle air is fed to each cylinder


14


through an intake manifold


32


and air intake ports


34


when its respective piston


22


is in the bottommost portion of its stroke, that is, as the piston


22


is moving toward and away from its bottom dead center position.




The cycle air is supplied by a high-pressure gas turbine unit


13


comprised of a steady flow, high-pressure compressor


38


, a high-pressure turbine


40


, a pair of combustors


42


and an axial flow, low-pressure turbine


44


. The high-pressure compressor


38


receives cycle air through an inlet


46


; and the air passes through vanes of a compressor rotor


47


and through a discharge scroll


48


that divides the compressed air into two discharge paths


49


,


49


, each of which routes the air to one of the two combustors


42


. The turbine unit


13


is configured such that exhaust gases from the cylinders


14


of each bank


16


of the piston unit


12


pass through one of a pair of exhaust manifolds


50


, respectively associated with each bank


16


, and through a respective one of the two bypass combustors


42


of the gas turbine unit


13


. The combustors


42


are configured to drive the high-pressure turbine


40


by routing the exhaust gases from the combustors


42


to the two entrances on each side of the engine of a dual inlet variable area turbine nozzle scroll


52


and through the vanes of the high-pressure turbine rotor


53


. The high-pressure turbine


40


output shaft is connected to a bearing and shaft assembly


54


to drivably rotate the high-pressure compressor


38


. The low-pressure turbine


44


is mechanically coupled to the crankshaft


18


. A flywheel


56


is also mounted on the crankshaft


18


which provides rotary shaft output power from the compound engine


10


. The scotch yoke


20


is rigidly connected to the pistons


22


and the centrally located rectangular slot


26


extends longitudinally in a direction perpendicular to the stroke of the opposed pistons


22


.




An exhaust valve


58


is mounted around, and moves longitudinally with respect to, a center body


64


which holds a fuel injector


66


. The exhaust valve


58


has an inside lip


62


which is oriented at an angle of approximately 30° with respect to the horizontal and is used to provide a positive seating force during combustion when there is maximum pressure within the cylinder. An advantage of such a valve design is that combusted gases remaining in the cylinder during exhaust are substantially reduced. Further, depending on a combination of gas turbine and piston unit speed, the scavenge efficiency will reach one hundred percent (100%). Fuel injection is accomplished by utilizing an eight-plunger fuel pump (not shown) with cam plunger springs and governor to drive the eight fuel injectors. All eight high-pressure fuel injection lines are identical in length so that all injector needle lift pressures are approximately the same, for example, 3200 psi. Sealing rings


68


are contained on both the center body and the cylinder head


60


to seal combustion gases from leaking past the exhaust valve


58


that is reciprocating therebetween. A compound engine similar to the compound engine


10


described herein is described in detail in U.S. Pat. Nos. 5,555,730 and 5,653,108 which are assigned to the same assignee as the present application and are hereby incorporated in their entireties by reference herein.




The pressure drop across a typical two-stroke cylinder varies with the valving arrangement, speed and power setting. For a unit with a fixed displacement scavenge compressor, the pressure ratio can vary from very low values at idle to perhaps forty percent (40%) at full power and full speed. For surface applications of the compound engine


10


, a 5:1 pressure ratio, high-pressure compressor


38


with an eighty-seven percent (87%) peak efficiency. The compressor efficiency is an important parameter for a gas turbine and diesel compound engine. Since the compressor


38


provides air to the piston unit at about 400° F., a lower pressure ratio will reduce the exhaust energy recovered in the low-pressure turbine


44


. On the other hand, a higher pressure ratio requires the piston compression ratio to be lowered to maintain reasonable peak cylinder pressure. In addition, as the compressor ratio increases, the air temperature furnished to the piston unit


12


increases, thereby reducing the cooling capabilities of that air. Further, the temperature of the cycle air at the intake manifold has a large effect on the volumetric efficiency, or the ability of the cylinder to obtain a sufficient charge of air on each stroke.




The power that can be developed by the two-stroke piston unit


12


is determined by the amount of air which is admitted to the cylinders


14


. As shown in

FIGS. 3A and 5

, during a rotation of the crankshaft


18


of approximately 55° before and after the piston bottom dead center position, the piston


22


is below the air intake ports


34


; and cycle air is admitted into the cylinder


12


at the forward side


72


of the piston


22


. If the amount of cycle air admitted to the cylinder is increased, for example, doubled, the pressures within the cylinder during the compression stroke would be significantly greater. Assuming the amount of fuel injected into the cylinder is optimized for the increased cycle air, the power provided by the two-stroke engine


12


would be increased.




In order to increase the amount of cycle air introduced into the cylinder


12


, a piston valve


70


is mounted within the piston


22


. Referring to

FIGS. 3A and 4

, the piston


22


has an annular or ring-like outer body


94


connected to a centrally located inner body


104


, and an annular cavity


105


is formed in the piston


22


between the outer and inner bodies


94


,


104


, respectively. The annular piston valve


70


is disposed within the cavity


105


and mounted for slidable motion on the inner body


104


. The piston valve


70


is moved between opened and closed positions illustrated in

FIGS. 3A and 3B

, respectively, by pressure differentials within the cylinder


12


, that is, a difference in pressure between forward and rear sides


72


,


74


, respectively, of the piston


22


. During much of the compression and combustion strokes, while the piston


22


is moving toward and away from its top dead center position, the pressure on the forward side


72


of the piston


22


is greater than the pressure on its rear side


74


. Therefore, the annular piston valve


70


is pushed firmly against the piston


22


, and an annular sealing area


78


on the annular piston valve


70


is pushed against an annular sealing area or valve seat


80


on an inner body


104


of the piston


22


, thereby preventing a flow of cycle air past the piston valve


70


.




When the piston


22


is moving toward and away from its top dead center position, the bore of the cylinder


12


at the rear side


74


of the piston


22


is in fluid communication with, and receives cycle air from, the air intake ports


34


. As shown in

FIG. 5

, for a period of approximately 55° on both sides of the top dead center position of the piston


22


, the cylinder


12


is receiving cycle air at the rear side


74


of the piston


22


. During the combustion or power stroke, as the piston


22


travels toward the bottom dead center position, the cycle air in the cylinder


12


at the rear side


74


of the piston


22


is compressed. As shown in

FIG. 5

, approximately 85° before the bottom dead center position of the piston


22


, the exhaust valve


58


is opened, and the gases of combustion begin to be exhausted from the cylinder


12


.




At approximately 55° before the bottom dead center position of the piston


22


, the forward side


72


of the piston


22


passes the forward edges of the air intake ports


34


, thereby further reducing the pressure on the forward side


72


of the piston


22


. Normally, with the exhaust valve


58


open, when the intake ports are


34


are opened to the forward side


72


of the piston


22


, the pressure force on the rear side


74


of the piston


22


exceeds the pressure on the piston's forward side


72


; and the annular piston valve


70


is moved upward toward its open position until an end surface


75


(

FIG. 4

) on the piston valve


70


strikes a stop surface


77


on an inner body


104


of the piston


22


as illustrated in FIG.


3


A. When the piston valve


70


is opened, compressed cycle air on the rear side


74


of the piston


22


flows through the path


82


(

FIG. 4

) in the piston


22


to the portion of the cylinder


12


at the forward side


72


of the piston


22


. Thus, the amount of cycle air in the cylinder


12


at the forward side


72


of the piston


22


available for compression and combustion is substantially increased.




In the above example, the piston valve


70


is described as opening at approximately 55° before the bottom dead center position. However, as will be appreciated, the operation of the piston valve


70


is controlled by the pressure differential between the front and rear sides,


72


,


74


, respectively, of the piston


22


, and further the pressure required to move the piston valve


70


will vary with the mass of the piston valve


70


, the friction between the valve guide


112


and the inner body


104


and other factors. Thus, the angle with respect to the bottom dead center position of the piston


22


at which the piston valve


70


opens will vary with each cylinder and engine. What is important is that the piston valve


70


opens at a point in the piston stroke such that the transfer of cycle air from the piston rear side


74


to the piston front side


72


provides more cycle air for compression and combustion and improves the scavenging of combusted gases.




As the piston moves through the bottom dead center position and changes direction, the piston valve is influenced by two forces. First, as the compressed air flow through the path


82


, the pressure on the piston rear side


74


drops. Further, as the connecting rod reverses the direction of motion of the piston


22


and pushes the piston


22


upward in the opposite direction, the inertia of the piston valve


70


and gravity will cause the piston valve


70


to continue its motion downward to its closed position. Normally, the piston valve


22


is moved to the closed position when the piston is approximately 55° after the bottom dead center position. After, the piston valve


70


is closed, gravity will tend to maintain the piston valve


70


in its closed position. In addition, continued upward motion of the piston


22


and the closed piston valve


70


results in a partial vacuum being formed on the rear side


74


of the piston


22


. Thus, the pressure force on the piston's forward side


72


exceeds the force on the piston's rear side


74


, and the piston


22


is held in its closed position. The angle at which the piston valve


70


closes will vary with the magnitude of the inertial force which is a function of the mass of the piston valve


70


. Further, friction between the valve guide


112


and the inner body


104


and other factors will also influence the exact time in the piston stroke at which the piston valve


70


closes. Thus, the angle with respect to the bottom dead center position of the piston


22


at which the piston valve


70


opens will vary with each cylinder and engine. However, the piston valve


70


should remain open for a period of time that permits a flow of cycle air from the piston's rear side


74


to the piston's front side


72


.




In order to compress the cycle air and pull a partial vacuum on the rear side


74


of the piston


22


, it is necessary that the cylinder


12


be sealed from the chamber


84


of the crankcase


86


containing the scotch yoke


20


and crankshaft


18


. A connecting rod


88


is connected at one end to the crosshead


24


of the scotch yoke


20


and is connected at its opposite end to the rear side


74


of the piston


22


. A transition member or crankcase cap


92


separates a respective cylinder


14


from the crankcase


86


, and the cap


92


has a bore


90


providing the only communication between the cylinders


14


and the crankcase


86


. The connecting rod


88


has a straight body section


89


having a constant cross-sectional profile along its length. The length of the straight section


89


of the connecting rod


88


is longer than the stroke of the piston


22


. The cross-sectional profile of the bore


90


matches but is slightly larger than the cross-sectional profile of the straight body section


89


, so that the straight body section


89


passes readily through the bore. The cross-sectional profile of the bore


90


and straight body section


89


of the connecting rod


88


is normally circular but may be square, hexagonal, etc. A sealing ring


93


, for example, a rubber O-ring, bears against, and sealingly engages, an external cylindrical surface of the straight section


89


of the connecting rod


88


. The sealing ring


93


seals and blocks a flow of cycle air from the cylinders


14


to the crankcase chamber


84


as the connecting rod


88


is reciprocated by the piston


22


.




As shown in

FIG. 4

, the piston


22


has a generally cylindrical outer body


94


with a plurality of grooves


96


. Piston rings


98


are disposed in the grooves


96


and sealingly engage an interior wall of a respective cylinder in a known manner. The outer body


94


has a centrally located hub


100


disposed in a bore


102


in the end of the connecting rod


88


. A piston inner body


104


is disposed in a bore


106


of the outer body


94


and is centrally located in the piston


22


. The piston inner body


104


is rigidly secured to the piston outer body


94


and the connecting rod


88


by a fastener


108


. The annular piston valve


70


is mounted on the inner body


104


and is slidable in an axial, longitudinal direction with respect to the piston


22


. The annular piston valve


70


includes an annular, outer ring


110


that is attached to a valve guide


1




12


by fasteners


1




14


. The outer ring


110


and valve guide


112


of the piston valve


70


slide over a guide bearing


116


that is mounted over the inner body


104


of the piston


22


. The outer and inner bodies


94


,


104


of the piston


22


and the outer ring


110


and valve guide


112


of the annular piston valve


70


all have a common longitudinal centerline


107


.




For proper operation of the piston valve


70


, it is necessary that there be either no, or minimal, leakage of cycle air between the piston valve


70


and the piston


22


. The relatively close tolerance between the valve guide


112


and bearing


116


as well as the length of the area of contact between the bearing


116


and valve guide


112


insures little, if any, gas leakage therebetween. A piston ring seal assembly


118


is used to provide a seal between an inner cylindrical surface


120


of the piston


22


and an outer cylindrical surface


122


of the piston valve


70


. Rings


124


are mounted at the end of the piston


22


and sealingly engage the outside surface


122


of the piston valve


70


. The rings


124


are supported by an annular support block


126


that, in turn, is supported in place by a wavy washer


128


. The rings


124


, support block


126


and washer


128


are disposed in an internal annular groove


130


in the piston


22


. An annular spacer


132


is also disposed in the groove


130


, and a nut


133


is threaded over, or otherwise fastened to, the end of the piston


22


. The piston outer body


94


is normally made of aluminum, and the piston inner body


104


, the outer ring


110


and valve guide


112


are normally made of stainless steel or an R-41 steel, either of which may have a Stellite coating. As will be appreciated, other heat resistant materials can be used.




The operation of the piston valve


70


admits cycle air into the cylinder over 220° of crank angle versus 110° without the piston valve, thereby doubling the crank angle period during which cycle air is being admitted to the cylinder


12


. Thus, the cycle air is compressed to a higher pressure than was possible without the piston valve


70


, and the pressure ratio is increased by approximately


5


%, thereby producing more power from the piston unit


12


.




Further, intake of cycle air from the air intakes


34


in combination with the tapering shape of the cylinder


12


causes the combusted gas to swirl as it flows through the cylinder


12


and out the exhaust valve. While such a swirling is effective to more quickly exhaust combustion gas, the flow of combusted gas near the center of the cylinder


12


tends to lag and does not exhaust as quickly as combustion gas at the periphery of the cylinder


12


. However, the annular sealing area


78


on the annular piston valve


70


is located on an inner directed conical surface


134


of the ring


104


of the annular piston valve


70


. Thus, the inner conical surface


134


directs the flow path


82


of cycle air as it exits the piston


22


toward the center of the cylinder


12


. That center flow of cycle air facilitates an improved exhausting and scavenging of combusted gas from the center of the cylinder


12


.




Because of the requirement for minimal internal cooling, a low-pressure drop through the cylinder


14


, a very high peak cylinder pressure, and hot metal temperatures, the compound engine


10


has several unique design features. First, the piston unit


12


is designed as a uniflow scavenge unit wherein the cylinder


14


and piston


22


are tapered toward the top, thereby reducing the internal volume of the combustion chamber at its upper end in order to provide several advantages. With the location of the intake ports


34


at the bottom of the cylinders and the exhaust valves


58


at the top of the cylinders. the design provides an initial swirl of the cycle air at the intake ports. The swirling pattern of the intake air continues as it rises through the cylinder


14


and accelerates as it is squeezed to a smaller and smaller diameter as it moves up the conical cylinder volume. The combustion chamber takes the shape of a small cylindrical plug with reduced surface-to-volume area ratio for a given clearance volume. These factors, along with the high temperatures of the combustion chamber surfaces, provide for a high heat release configuration. Further, the rate of heat release from the surfaces within the cylinder are greatest at those areas where the temperature is highest. In addition, the reduced volume at the upper end of the cylinder facilitates the compression ignition process. Advantageously, ignition delay is eliminated with operating surface temperatures over 1000° F.




To summarize the operating cycle, referring to

FIGS. 1 and 5

, with the above compound engine, high volume, low-pressure air is compressed by a total ratio of approximately 200:1. The cycle air is first compressed by a ratio of approximately 5:1 by the rotating high-pressure compressor


38


after which air flows through the combustors


42


, the intake manifold


32


, intake ports


34


and into the cylinders


14


of the piston units


12


. The air is further compressed by a ratio of approximately 40:1 by the piston units


12


to a higher pressure at nearly one hundred percent (100%) efficiency. The compression ignites fuel injected into the cylinders


14


near the top dead center portion of the piston cycle, and the energy of the combusting and expanding gases is extracted to the maximum extent possible at nearly one hundred percent (100%) efficiency by the piston units


12


through a crankshaft rotation of approximately 95° past top dead center and an additional 30° during the opening of the exhaust valve


58


. When the gases have been fully expanded in the cylinders


14


and combined with the cooling and scavenge air., they are returned through the combustors


42


, to drive the high-pressure turbine


40


which, in turn, rotates the high-pressure compressor


38


. Energy remaining in the exhaust gases from the piston units


12


is extracted in the low-pressure turbine


44


which is connected through the gear reduction unit


57


and a V-belt unit


59


to the output of the crankshaft


18


.




While the invention has been illustrated by the description of one embodiment and while the embodiment has been described in considerable detail, there is no intention to restrict nor in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those who are skilled in the art. For example, in the described embodiment, the invention is described and illustrated as being part of a two-stroke piston unit of a compound engine or unit. As will be appreciated, the piston valve of the present invention can be used in any two-stroke engine of any size.




Therefore, the invention in its broadest aspects is not limited to the specific details shown and described. Consequently, departures may be made from the details described herein without departing from the spirit and scope of the claims which follow.



Claims
  • 1. A two-stroke engine comprising:a crankcase; a crankshaft rotatably mounted in the crankcase; a cylinder having a wall forming an internal bore; a piston having front and rear sides, the piston being operatively connected from its rear side to the crankshaft for reciprocating motion within the internal bore of the cylinder between top dead center and bottom dead center positions, the piston including a substantially cylindrical outer body connected with a centrally located inner body; an annular piston valve mounted at the forward side of the piston between the outer body and the inner body, the piston valve being slidable with respect to the piston to control a flow of cycle air through the piston; and a cycle air intake opening in the wall of the cylinder at a location above a bottom dead center position of the piston, the cycle air intake being blocked and unblocked by the reciprocating motion of the piston.
  • 2. The two-stroke engine of claim 1 wherein the annular piston valve has a first, opened position providing a fluid path through the piston, and a second, closed position blocking the fluid path through the piston.
  • 3. The two-stroke engine of claim 2 further comprising a bearing material mounted between the piston valve and the inner body to facilitate motion of the piston valve with respect to the piston.
  • 4. The two-stroke engine of claim 2 wherein the annular piston valve and the piston inner body have respective first and second sealing areas that come into sealing contact upon the annular piston valve being in the closed position.
  • 5. The two-stroke engine of claim 4 wherein the first and second sealing areas are annular areas.
  • 6. The two-stroke engine of claim 5 wherein the first sealing area is located on an inner directed conical surface on the annular piston valve.
  • 7. The two-stroke engine of claim 6 wherein the inner directed conical surface directs the fluid path toward a center of the cylinder to facilitate the scavenging of combustion gas from the cylinder.
  • 8. The two-stroke engine of claim 2 wherein the piston has an annular cavity between the inner body and the outer body and the annular piston valve is disposed within the annular cavity of the piston.
  • 9. The two-stroke engine of claim 8 wherein the outer body has an inner cylindrical surface and the annular piston valve has an outer cylindrical surface disposed adjacent the inner cylindrical surface of the outer body.
  • 10. The two-stroke engine of claim 9 further comprising a seal disposed between the inner cylindrical surface of the outer body and the outer cylindrical surface of the annular piston valve.
  • 11. The two-stroke engine of claim 10 further comprising a sealing ring mounted in the inner cylindrical surface of the outer body and sealingly engaging the outer cylindrical surface of the annular piston valve.
  • 12. The two-stroke engine of claim 1 wherein the connecting rod has a straight body section having a uniform cross-sectional area across its length.
  • 13. The two-stroke engine of claim 12 further comprising a transition member between the cylinder and the crankcase, the transition member having a bore receiving the straight body section of the connecting rod and limiting the flow of cycle air from the cylinder to the crankcase.
  • 14. The two-stroke engine of claim 13 further comprising a seal disposed between the bore and the straight body section of the connecting rod for further limiting the flow of cycle air from the cylinder to the crankcase.
  • 15. The two-stroke engine of claim 14 further comprising a sealing ring mounted in the bore of the transition member and sealingly engaging an outer surface of the connecting rod.
  • 16. The two-stroke engine of claim 1 wherein the annular piston valve is operated by pressure differentials within the bore of the cylinder and has a first, opened position providing a fluid path between forward and rear sides of the piston, and a second, closed position blocking the fluid path between the forward and rear sides of the piston.
  • 17. The two-stroke engine of claim 16 wherein the annular piston valve is forced against the inner body to the closed position by a greater pressure in the cylinder on the forward side of the piston as the piston moves toward and away from the top dead center position.
  • 18. The two-stroke engine of claim 17 wherein the cycle air intake supplies cycle air into the bore of the cylinder at the rear side of the piston as the piston moves toward and away from the top dead center position.
  • 19. The two-stroke engine of claim 18 wherein the cycle air intake supplies cycle air into the bore of the cylinder at the forward side of the piston as the piston moves toward and away from the bottom dead center position.
  • 20. The two-stroke engine of claim 19 wherein the annular piston valve is forced to the opened position by a greater pressure in the cylinder on the rear side of the piston as the piston moves toward and away from the bottom dead center position to supply additional cycle air within the bore of the cylinder on the forward side of the piston, thereby providing additional cycle air for compression and combustion.
Government Interests

The invention was made with government support under the terms of Contract No. AMSTA-AQ-SCB awarded by Systems Development Department of the Army, United States Army Tank-Automotive & Armaments Command. The government has certain rights in the invention.

US Referenced Citations (14)
Number Name Date Kind
569564 Olin Oct 1896 A
581412 Capitaine Apr 1897 A
2194863 Merry Mar 1940 A
2215793 Mayes Sep 1940 A
2393542 Kramer Jan 1946 A
2431859 Fisher Dec 1947 A
3731661 Hatfield et al. May 1973 A
4112882 Tews Sep 1978 A
4169435 Faulconer Oct 1979 A
4250844 Tews Feb 1981 A
5201286 Kerrigan Apr 1993 A
5261358 Rorke Nov 1993 A
5555730 Hope Sep 1996 A
5653108 Hope Aug 1997 A
Foreign Referenced Citations (1)
Number Date Country
WO 9220908 Nov 1992 WO
Non-Patent Literature Citations (1)
Entry
K.G. Draper, A.M.I.M.I., The Two-Stroke Engine, pp. 10-11, 44-48, 54-59; first published 1960; revised Fifth Edition Jun. 1973, by Autobooks, Burbank, CA.