The present invention relates to wind turbines and in particular to an arrangement for control of the pitch angle of the turbine blades in wind turbines of the vertical axis type.
Wind turbines are used to convert the kinetic energy of the wind to power by use of turbine blades rotatably arranged on a drive shaft. The wind exerts a force on the turbine blades, which by rotation of the turbine blades is transformed to a torque about the longitudinal axis of the drive shaft driving the drive shaft. The rotating drive shaft is connected to a generator to produce electrical power, or any other form of power medium. If the torque of the drive shaft is directly used for driving of a pump or the like the wind turbine is commonly known as a wind mill.
Numerous designs of wind turbines have been presented. Generally, these designs fall in two categories, i.e. horizontal axis wind turbines and vertical axis wind turbines. Most common are horizontal axis wind turbines, wherein the turbine blades are arranged in a propeller-like manner about the longitudinal axis of the horizontal drive shaft forming a rotor, which is placed at the top of a tower. The rotor has to be pointed in the direction of the wind. Usually the generator and/or a gearbox, which converts the rotation speed of the blades to a rotation speed more convenient for power generation, are placed at the top of the tower. Vertical axis wind turbines have turbine blades arranged in a carousel manner about the longitudinal axis of the drive shaft, which is directed perpendicular to the direction of the wind. Usually the drive shaft is vertical, although the drive shaft also can be placed horizontally. The general advantages of a vertical axis wind turbine versus a horizontal axis wind turbine are that:
The motive force of the wind turbines comprises a drag force and/or a lift force acting on the turbine blades. The drag force originates from wind impinging on the surface of the turbine blade and transferring momentum as the wind is slowed down. The lift force is generated perpendicular to the motion of an airfoil shaped body, i.e. the turbine blade, moving through an air flow. The relative magnitude of the lift force and the drag force is dependent on the airfoil shape. Further the direction and magnitude of the resultant force can be controlled by varying the pitch angle of the turbine blade.
Vertical axis wind turbines are usually either of two principal types, i.e. drag-type turbines or lift-type turbines. The drag-type turbines are driven by the drag forces. One advantage with the drag-type is that it is self-starting. However, the drag-type wind turbine has a limited rotational speed, and hence a limited efficiency, since the rotational speed cannot exceed the wind speed. The lift-type wind turbines use the lift force component in the tangential direction for driving, whereby the rotational speed, and hence the efficiency, is higher. Commonly, lift-type turbines will not self-start.
A vertical axis wind turbine having turbine blades fixedly mounted to the drive shaft allows for a simple construction, although with a limited power generating sector and an extensive retarding sector, which limits the efficiency. Consequently, the vertical axis wind turbines are commonly provided with pivotally mounted turbine blades. Thereby the pitch angle of the turbine blade can be cyclically varied to increase the extension of the power generating sector and to increase the resultant driving force of the turbine blade.
Vertical axis wind turbines according to prior art commonly accomplishes a cyclic variation of the pitch angle of the turbine blade for improvement of the efficiency by having a linkage connecting the turbine blade to an eccentric point, which is radially displaced from the longitudinal axis of the drive shaft. Moreover, the radial displacement of the eccentric point can be adjusted to accomplish different cyclic variation depending on the wind direction. Such a cyclic variation substantially improves the efficiency, at least at certain air flow conditions. However, the pitch angle will not be ideal in all angular positions of the turbine blade about the drive shaft.
One object of the present invention is to provide a wind turbine of the vertical axis type which allows an optimised pitch angle control irrespective of wind direction, wind speed and rotation speed of the turbine blades.
The object of the present invention is achieved by the pitch control arrangement, the wind turbine and the method of controlling such as defined in the independent claims.
According to one aspect the present invention provides a pitch control arrangement for a wind turbine of the vertical axis type that comprises a turbine blade arranged for rotation about a longitudinal rotation axis of the wind turbine. Cam means and cam follower means are arranged to set the pitch angle of the turbine blade in accordance with a predetermined cyclic variation as the turbine blade rotates about the longitudinal rotation axis. Preferably the turbine blade is pivoted about a longitudinal pitch axis of the turbine blade.
The cam means comprises a cam surface of different cam profiles in the direction of the longitudinal rotation axis, which define different predetermined cyclic variation of the pitch angle. The relative position of interaction between the cam means and the cam follower means in the direction of the longitudinal rotation axis is variable.
In one embodiment of the present invention the cam means provides intermediate cam profiles that define additional predetermined cyclic variations of the pitch angle.
In one embodiment the cam means comprises continuous transition regions between cam profiles and the predetermined cyclic variation can be varied by arranging the cam follower means on continuous transition regions between different cam profiles.
In another embodiment the cam means is split into a first half and a second half, whereby the predetermined cyclic variation can be varied by moving the first and the second half relative each other.
According to another aspect the present invention provides a wind turbine of the vertical axis type comprising said pitch control arrangement.
According to yet another aspect the present invention provides a method for controlling a pitch angle of a turbine blade in a wind turbine of the vertical axis type by using said pitch control arrangement. The method comprises the step of altering the relative position of interaction between the cam means and the cam follower means along the longitudinal rotation axis of the pitch control arrangement. Preferably the method further comprise the steps of pivoting the cam means to adjust for a change in wind direction and moving two halves of the cam means relative each other to obtain a downwind compensation.
Thanks to the invention it is possible to provide a pitch control arrangement accomplishing a high efficiency wind turbine of the vertical axis type.
It is a further advantage of the invention to provide a pitch control arrangement allowing a simple and reliable construction of a high efficiency wind turbine of the vertical axis type.
It is yet a further advantage of the invention to provide a pitch control arrangement which provides self-starting as well as optimal efficiency at a wide range of rotational speeds.
Embodiments of the invention are defined in the dependent claims. Other objects, advantages and novel features of the invention will become apparent from the following detailed description of the invention when considered in conjunction with the accompanying drawings and claims.
Preferred embodiments of the invention will now be described with reference to the accompanying drawings, wherein
a schematically illustrates a common design for a vertical axis wind turbine 110 according to prior art. This particular vertical axis wind turbine 110 comprises two turbine blades 111 having a cross sectional shape of an airfoil arranged in a carousel manner about a longitudinal rotation axis 114 of a vertical drive shaft 113 by horizontal support arms 115. The vertical drive shaft 113 is generally rotatably mounted on a support structure comprising a generator and/or a gear box at the ground level. Commonly the drive shaft 113 extends within a tower. In a basic design the turbine blades 111 are fixed to the support arms 115.
b schematically illustrates a vector diagram of wind currents and forces acting on the turbine blade 111 at a certain angular position, αr, relative the current wind, Vw. The turbine blade 111 is arranged on a support arm 115 having a length, L, which is mounted on the drive shaft 113. The turbine blade 111, which in
A complicating factor is that the wind speed decreases in the downstream sector of the turbine blade 11, since energy has been extracted form the wind current during the motion through the upwind sector, which reduces the wind current through the turbine. Hence the downstream side of the revolution experiences a lower wind speed than the upstream side. This phenomenon is in the following called downstream reduction.
Referring to
In an ideal vertical axis wind turbine 110 each turbine blade 111 contributes with maximal tangential force in any angular position αr of the turbine blade 111 about the longitudinal axis 114 of the drive shaft 113, except for the positions wherein the turbine blade 111 moves perfectly downstream or upstream of the wind. This maximal tangential force is obtained for a certain pitch angle αp of the turbine blade 111 relatively the wind direction, which can be derived if the aerodynamic properties of the turbine blade, the wind direction, the wind speed, the rotation speed of the turbine blades 111 and certain properties regarding the construction, such as the diameter and the number of turbine blades 111 of the wind turbine 110 are known. Prior art pitch control arrangements for wind turbines 110, as the alternative design described above, provide a descent improvement of the efficiency of the wind turbine 110, although not fully optimizing the pitch angle variation for different flow conditions. For example it is desirable to have a pitch angle variation according to
Referring to
The different cam profiles 206 illustrated in
By having a plurality of different cam profiles 206 the pitch angle control arrangement 201 of the present invention adjusts the cyclic variation of the pitch angle to establish a highly efficient wind turbine 210 in a plurality of air flow conditions. In general the shape of the cam profile 206 is depending on the relationship between the wind speed and the rotation speed as well as the magnitude of the wind speed and the rotation speed, i.e. different attack angles αat and wind component Vd. Hence the cam profiles 206 are adapted for different wind speed vs. rotation speed relationships as well.
In one embodiment of a pitch control arrangement 201 according to the present invention the cam means 203 comprises a self-start profile. By such a cam profile 206 the cyclic variation of the pitch angle of the turbine blade 211 is e.g. controlled so that the drag force acting on the turbine blade 211 is maximized in the downstream sector 230 and minimized in the upstream sector 231. Consequently the turbine blade 211 is turned to expose a large area to the wind, i.e. the flat side, in the downstream sector 230 and substantially tangential in the upstream sector 231. This cam profile 206 is typically used for initiating rotation of the turbine blade 211 and at low rotational speed. When the turbine blades reach a certain higher rotational speed the relative position of interaction between the cam means 203 and the cam follower means 204 may be changed to another cam profile 206 to obtain a pitch angle variation that benefit from the potential lift force in any angular position of the turbine blade 211. By using the self-start profile of this embodiment the predetermined cyclic variation of the pitch angle augments a drag force acting on the turbine blade in one sector of the rotation cycle and diminishes the drag force in another sector to initiate and maintain a rotary motion of the turbine blade at low rotational speeds. In one embodiment of this kind the cam means 203 comprises a cam profile 204 that provides a cyclic pitch angle variation adapted to orient a flat side of the turbine blade 211 against the wind in the downstream sector 230 and orient a leading edge of the turbine blade 211 substantially against the wind in the upstream sector 231.
In one embodiment of a pitch control arrangement 201 according to the present invention the cam means 203 comprises a cam profile 206 suitable for power limitation. A generator of a wind turbine 210 usually has an efficiency that is highly peaked at a certain rotational speed of the drive shaft 213. Moreover the generated power rapidly increases as the rotational speed increases. Commonly wind turbines 210 are dimensioned for a maximal wind speed, which may be less than the actual maximal wind speeds the wind turbine 210 will be exposed to. Consequently the generator system may not be able to handle the high power at overspeed and in addition there is a risk for a fatal breakdown of the wind turbine construction due to the high forces exerted on the wind turbine construction. The cam profile 206 of this embodiment adjusts the pitch angle so that the driving force no longer is optimised for obtaining as high output power as possible, but limiting the rotational speed to give maximal power output and/or limiting the rotational speed to avoid overload and/or to limit the forces exerted on the wind turbine construction.
As appreciated from above a set of different cam profiles 206 can be provided along the direction of the longitudinal rotation axis 214 to provide a corresponding set of predetermined cyclic variations of the pitch angle. By way of example this can be interpreted as a set of discs arranged along the longitudinal rotation axis 214. In principle the number of different cam profiles, i.e. the number of discs, can be infinite, but in practice the number of different cam profiles 206 is limited.
According to one embodiment of the present invention the cam means provides intermediate cam profiles that define additional predetermined cyclic variations of the pitch angle. As explained in the following the intermediate cam profiles can be provided by splitting the cam means 203 into a first and a second half, whereby the predetermined cyclic variation of the pitch angle is defined by a profile on each of the halves. Moreover, the intermediated cam profiles can be provided by arranging the cam follower means 204 on a continuous transition region between different cam profiles 206.
Referring to
In one embodiment of a pitch control arrangement 201 according to the present invention the cam means 203 comprises a stalling profile 206 which generates a 90° pitch angle, i.e. with the flat side of the turbine blade 211 against the wind, Vr, originating from the rotation of the turbine blade 211 about the longitudinal rotation axis 214.
In one embodiment of a pitch control arrangement 201 according to the present invention the cam means 203 comprises a soft feathering profile, which decouples the pitch angle control of the turbine blade 211. In this state, a wind turbine does not generate any power. This is by way of example accomplished by moving the cam means 203 along the longitudinal direction of the rotation axis 214 to a position where the cam follower means 204 no longer are in contact with the cam means 203.
In one embodiment of a pitch control arrangement 201 according to the present invention the cam means 203 comprises an actively controlled feathering profile, which controls the pitch angle of the turbine blade 211 so that the turbine blades 211 are essentially in parallel with the wind, Vw, having the leading edge against the wind all the time. The wind turbine is not rotating during the actively controlled feathering.
a-c schematically illustrate one embodiment of the pitch control arrangement 201 according to the present invention, wherein the cam means 206 are pivotally arranged about the longitudinal rotational axis 214. This can be used to adjust the pitch angle variation of the turbine blade 211 for different wind directions.
Hitherto the pitch control arrangement 201 has been described as being adapted for a single turbine blade 211. The present invention is not limited to a one-bladed design of the wind turbine 210.
A retaining force in the direction of the longitudinal rotation axis on the cam follower means 204, e.g. the push rods according to the embodiment above, is necessary if the cam follower means 204 is loosely arranged on the cam surface 205. The retaining force can be generated e.g. by spring means or a weight applied on the other side of the longitudinal pitch axis 212 with respect to the pivot point 218. In the latter case the weight generates a centrifugal force acting radially outward on e.g. the trailing portion and hence a force acting radially inward on the push rod. Instead of having a weight, or as a complement, the longitudinal pitch axis 212 may be placed ahead or behind the aerodynamical centre of the turbine blade 211.
According to one embodiment of the present invention at least a part of the cam surface 205 is continuously variable in the direction of the longitudinal rotation axis 214. In one embodiment this part is provided between different cam profiles to provide a continuous transition region 209 of the cam surface. Thereby the predetermined cyclic variation of the pitch angle can be varied by arranging the cam follower means 204 on such continuous transition regions 209, i.e. using the intermediate cam profiles.
Referring to
One embodiment of the present invention is a vertical axis wind turbine 210 comprising a pitch angle control arrangement 201 according to the invention. The wind turbine 210 comprises at least a first turbine blades 111, preferably having a cross sectional shape of an airfoil, arranged in a carousel manner about a longitudinal rotation axis 214.
One embodiment of the wind turbine 210 of the present invention comprises at least a plurality of turbine blades 211 having a cross sectional shape of an airfoil arranged in a carousel manner about a vertical drive shaft 213 by horizontal support arms 215. The vertical drive shaft 213 is upstanding from and rotatably mounted on a support structure 220 comprising a generator and/or a gear box at the ground level. The pitch angle of the turbine blades 211 is controlled by a pitch control arrangement 201 according to the present invention. The pitch control arrangement is operated by a control system of the wind turbine 210.
In one embodiment of the present invention the drive shaft and the longitudinal rotation axis thereof is adapted to be horizontally arranged. Consequently the turbine blades 211 are horizontally arranged as well.
Referring to
The method comprises the step of 1010 altering a relative position of interaction between the cam means 203 and the cam follower means 204 along a longitudinal rotation axis 214 to obtain different cam profiles 206, which defines different predetermined cyclic variation of the pitch angle. The pitch angle may be controlled to give e.g. efficient power generation in a wind turbine. The predetermined pitch angle variation is typically changed due to changes in wind speed, wind direction and/or rotational speed of the turbine blades 211.
One embodiment of the method according to the present invention comprises the step of 1040 pivoting the cam means 203 to adjust the angular position of the cam means about the longitudinal rotational axis for different wind directions. The pivoting may be passive or controlled by a control system.
One embodiment of a method according to the present invention the step of altering further comprises the step of 1020 arranging the cam follower means 204 on a continuous transition region 209 between cam profiles 206. This can be used in order to smoothly switch between the cam profiles 206 or in order to provide intermediate cam profiles that are different from the cam profiles 206.
In one embodiment of the method according to the present invention the method comprises the step of 1030 moving a first and a second half 225, 226 of the cam means 203 relatively each other along the longitudinal rotation axis 214 to obtain different cam profiles 206, the cam profiles 206 defining different predetermined cyclic variation of the pitch angle.
The step of moving the first and the second half may comprise the step of 1060 orienting the cam means 203 in an angular position about the longitudinal rotational axis so that the first and second half 225, 226 determines the predetermined pitch angle variation in a upwind sector 231 and a downwind sector, respectively. Thereby the aforementioned downwind compensation is accomplished.
One embodiment of a method of the present invention comprises the step of 1050 monitoring at least the wind speed. Based on this monitoring the relative position of interaction between the cam means 203 and the cam follower means 204 may be altered to obtain a pitch angle variation that gives e.g. the highest efficiency. Furthermore the rotation speed of the turbine blade about the longitudinal rotation axis 214 may be monitored as well. Thereby the input for a decision about which cam profile to use is improved. The wind direction may be monitored and adjusted on the basis of this monitoring as well although the adjustment of the angular position of the cam means relative the wind direction can be made passively.
One embodiment of a method of the present invention comprises the step of processing input regarding wind speed, wind direction and/or rotation speed of the turbine blades 211 about the longitudinal rotation axis 214 in a control system. The control system then adjusts the pitch control arrangement 201 to obtain an advantageous pitch angle variation according to instructions or settings implemented in the control system. The instruction may for example comprise information about particular speed (wind, rotation) limits to obtain highest power output or due to safety issues.
The cam follower means 204 have been exemplified by push rods acting on a pivot point 218 on the turbine blades 211, which gives a simple mechanical construction. However, the present invention is not limited to this. The cam follower means may for example comprise hydraulic means, spring biased means, linkage systems, etc.
Although all embodiments have been described in terms of a vertical axis wind turbine, it is to be understood that the drive shaft of the wind turbine may be oriented horizontally, perpendicular to the wind direction as well. Furthermore, the present invention may be operated using other fluids than air.
The turbine blades 211 of the vertical axis wind turbines 210 described above generally are straight and have a homogenous cross sectional shape, however not limited to this. The wind turbine 210 can e.g. be of Darrieus type or others.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, on the contrary, is intended to cover various modifications and equivalent arrangements within the appended claims.
Number | Date | Country | Kind |
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0702854-1 | Dec 2007 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2008/051541 | 12/19/2008 | WO | 00 | 7/29/2010 |