Pivotable heddle for a loom

Information

  • Patent Grant
  • 6453951
  • Patent Number
    6,453,951
  • Date Filed
    Thursday, December 20, 2001
    23 years ago
  • Date Issued
    Tuesday, September 24, 2002
    22 years ago
Abstract
A heddle includes a plurality of passages spaced from each other in a first direction for guiding warps, respectively, and a retainer provided in each of the passages for retaining a corresponding warp. Each of the guide passages is defined between a first surface and a second surface. The retainer includes an upper projection extending between the first surface and the second surface, and a lower projection extending between the first surface and the second surface. The upper projection and the lower projection define a warp retaining space which is accessible from the guide passage via a clearance.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a heddle used, for example, in a hand-weaving loom for lifting or lowering a plurality of warps for forming a shuttle passage between the warps. The present invention also relates to a loom provided with such a heddle.




2. Description of the Related Art




A loom provided with a heddle is conventionally used for hand-weaving a fabric for example.

FIG. 17

illustrates an example of prior-art heddle for moving a plurality of warps W (Wa, Wb). The illustrated heddle H


1


, which is of a lifting type, includes an elongate frame


90


and a plurality of guide bars


91


. The guide bars


91


are attached to the frame


90


as arranged longitudinally of the frame


90


with a clearance


92


provided between two adjacent guide bars


91


. Each of the guide bars


91


is formed with a guide hole


93


. Each of the warps W (Wa, Wb) is guided into a respective one of the clearances


92


or the guide holes


93


. The clearances


92


are greater in length than the guide holes


93


. Therefore, when the heddle H


1


is lifted as shown in

FIG. 18

, the warps Wa guided into the holes


93


are lifted higher than the warps Wb guided in the clearances


92


, thereby forming a shuttle passage


94


for introducing a shuttle


94


. Though not illustrated, when the heddle H


1


is lowered, the warps Wa are made lower than the warps Wb.





FIG. 19

illustrates another example of prior art heddle. The illustrated heddle H


2


, which is of a rotatable type, is formed with plural kinds of grooves


95


A,


95


B,


95


C,


95


D for guiding a plurality of warps W (Wc, Wd). The grooves


95


A and the grooves


95


B are alternately arranged on one longitudinal edge of the heddle H


1


, whereas the grooves


95


C and the grooves


95


D are alternately arranged on the other longitudinal edge of the heddle H


1


. Specifically, the grooves


95


A,


95


B are arranged in facing relationship to the grooves


95


C,


95


D, respectively. Note that the grooves


95


A are deeper than the grooves


95


B, whereas the grooves


95


D are deeper than the grooves


95


C.




With this structure, each of the warps W (Wc, Wd) is initially guided into a respective one of the grooves


95


A or


95


B. In this state, the warps Wd received in the grooves


95


B are located higher than the warps Wc received in the grooves


95


A. However, when the heddle H


2


is rotated as shown in

FIG. 20

, the warps Wc in the grooves


95


A enter the grooves


95


C, whereas the warps Wd in the grooves


95


B enter the grooves


95


D. In this state, conversely to the initial state, the warps Wc are located higher than the warps Wd. By lifting or lowering each of the warps W in this way, a shuttle passage is defined.




However, the above-described prior art heddles have the following drawbacks.




First, in the heddle H


1


shown in

FIG. 17

, the warps W (Wa, Wb) need be introduced from the tip ends thereof into the guide holes


93


or the clearances


92


. However, since the guide holes


93


or the clearances


92


are relatively small or narrow, there is some difficulty in introducing the warps into the holes


93


or the clearances


92


from the tip ends. Further, for easier insertion of the warps into the guide holes


93


or the clearances


92


, each of the warps W need be cut, in advance, so as to have a tip end suitable for insertion, which is troublesome and inconvenient. Moreover, the user needs to move the heddle H


1


between three levels of height including the middle state shown in

FIG. 17

, the lifted state, and the lowered state, which is troublesome. Furthermore, the height difference h between the higher warp and the lower warp upon lifting the heddle H


1


(See

FIG. 18

) cannot exceed the lifting amount of the heddle H


1


. Therefore, improvement is necessary for widening the shuttle passage


94


. The above-described maximum height difference h corresponds to one half of the length of the clearances


92


. Therefore, for widening the shuttle passage


94


, the length of each clearance


92


need be increased, which leads to undesirable increase in size and weight of the entire heddle H


1


.




On the other hand, in the heddle H


2


shown in

FIG. 19

, each of the grooves


95


A-


95


D is open to the outside. Therefore, as compared with the above-described heddle H


1


, the insertion of the warps is easier. Further, since the warps W can be lifted and lowered just by rotating the heddle H


2


, the operation efficiency of the heddle H


2


is higher than that of the heddle H


1


. However, since the grooves


95


A-


95


D are open to the outside, there is a possibility that the warps W come off from the grooves


95


A-


95


D upon rotating the heddle H


2


. In particular, since the grooves


95


B,


95


C are made shallow, the warps are more likely to come off from the grooves


95


B,


95


C. Moreover, in the heddle H


2


, the height difference of the warps W cannot exceed the difference of depth between the grooves


95


A and


95


B or between the grooves


95


C and


95


D. Therefore, similarly to the above-described heddle H


1


, it is difficult to widen the shuttle passage.




SUMMARY OF THE INVENTION




It is therefore an object of the present invention to provide a heddle which allows easy setting, lifting and lowering of warps while making it possible to form a wide shuttle passage without increasing the size of the heddle itself.




Another object of the present invention is to provide a loom incorporating such a heddle.




In accordance with a first aspect of the present invention, a heddle comprises a plurality of passages spaced from each other in a first direction for guiding warps, respectively, a first retainer provided in each of selected ones of the passages for retaining a corresponding warp, and a second retainer provided in each of the other passages for retaining a corresponding warp. The first retainer and the second retainer are spaced from each other in a second direction transverse to the first direction for lifting one of the first retainer and the second retainer while lowering the other of the first retainer and the second retainer when the heddle is pivoted about an axis extending in the first direction.




Preferably, the first retainer and the second retainer may be arranged alternately with each other.




Preferably, each of the guide passages may be defined between a first surface and a second surface, and each of the first retainer and the second retainer may include an upper projection extending between the first surface and the second surface, and a lower projection extending between the first surface and the second surface. In this case, the upper projection and the lower projection define a warp retaining space which is accessible from the guide passage via a clearance.




The upper projection may preferably have an inclined surface for slidably guiding the warp toward the warp retaining space. The upper projection may projects from one of the first surface and the second surface toward the other of the first surface and the second surface, whereas said other of the first surface and the second surface may be provided with a cutout for loosely receiving the upper projection. Further, the lower projection may project from one of the first surface and the second surface into contact with the other of the first surface and the second surface.




According to a preferred embodiment, each of the guide passages is defined between a first guide plate and a second guide plate, and each of the first retainer and the second retainer includes an upper projection extending between the first guide plate and the second guide plate, and a lower projection extending between the first guide plate and the second guide plate. Further, the upper projection and the lower projection define a warp retaining space which is accessible from the guide passage via a clearance.




Preferably, the upper projection has an inclined surface for slidably guiding the warp toward the warp retaining space.




Preferably, the upper projection may project from one of the first guide plate and the second guide plate toward the other of the first guide plate and the second guide plate, whereas said other of the first guide plate and the second guide plate may be provided with a cutout for loosely receiving the upper projection.




The cutout may preferably comprise a hole formed in said other of the first guide plate and the second guide plate for loosely receiving the upper projection.




Preferably, the lower projection projects from one of the first guide plate and the second guide plate into contact with the other of the first guide plate and the second guide plate. In this case, the cutout may comprise a hole formed in said other of the first guide plate and the second guide plate for snuggly receiving the lower projection.




Preferably, each of first guide plate and the second guide plate includes a top edge, a first lateral edge extending downwardly from the top edge, and a second lateral edge extending downwardly from the top edge and spaced from the first lateral edge in the second direction. In this case, the first retainer may be located adjacent the top edge and the first lateral edge while the second retainer may be located adjacent the top edge and the second lateral edge.




Preferably, each of first guide plate and the second guide plate may further include a rounded bottom edge about which the heddle is pivotable.




According to a second aspect of the present invention, there is provided a heddle comprising a plurality of passages spaced from each other in a first direction for guiding warps, respectively, and a retainer provided in each of the passages for retaining a corresponding warp. Each of the guide passages is defined between a first surface and a second surface. The retainer includes an upper projection extending between the first surface and the second surface, and a lower projection extending between the first surface and the second surface. The upper projection and the lower projection define a warp retaining space which is accessible from the guide passage via a clearance.




According to a third aspect of the present invention, there is provided a loom which comprises a frame, and a heddle supported on the frame. The heddle comprises a plurality of passages spaced from each other in a first direction for guiding warps, respectively, a first retainer provided in each of selected ones of the passages for retaining a corresponding warp, and a second retainer provided in each of the other passages for retaining a corresponding warp. The first retainer and the second retainer are spaced from each other in a second direction transverse to the first direction for lifting one of the first retainer and the second retainer while lowering the other of the first retainer and the second retainer when the heddle is pivoted about an axis extending in the first direction.




The loom may further comprise a warp winder mounted on the frame, and a fabric winder spaced from the warp winder in the second direction. The loom may additionally comprise a heddle supporting member for supporting the heddle between the warp winder and the fabric winder with the first retainer and the second retainer kept generally equal in height.




Preferably, the heddle may be movable in the second direction toward and away the fabric winder.




In a preferred embodiment, the loom further comprises a rail or rails for coming into contact with a bottom portion of the heddle for guiding the heddle in the second direction.




Preferably, the frame maybe provided with engaging means for engaging the heddle to prevent the heddle from moving in the second direction when the heddle is pivoted.




The loom may further comprise a clamp for clamping the warps from above and below to generate resistance when the warps are pulled toward the fabric winder.











Other features and advantages of the present invention will become clearer from the detailed description given below with reference to the accompanying drawings.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view showing a loom according to an embodiment of the present invention.





FIG. 2

is a perspective view showing the loom of

FIG. 1

in use.





FIG. 3

is a schematic sectional view of the loom shown in FIG.


1


.





FIG. 4

is a perspective view showing a heddle according to an embodiment of the present invention.





FIG. 5

is a sectional view taken along lines V—V in FIG.


4


.





FIG. 6

is an exploded perspective view showing guide plates constituting the heddle.





FIG. 7

is a sectional view showing a principal portion of a first retainer provided in the heddle.





FIG. 8

is a cross sectional view of the heddle held in an upright position.





FIG. 9

illustrates the heddle pivoted in one direction.





FIG. 10

illustrates the heddle pivoted in an opposite direction.





FIG. 11

is a perspective view illustrating an auxiliary bar to be inserted into a hank of a warp.





FIG. 12

is a sectional view showing another loom embodying the present invention.





FIG. 13

is a sectional view showing a principal portion of still another loom embodying the present invention.





FIG. 14

is a cross sectional view showing another heddle embodying the present invention.





FIG. 15

is a side view showing a further loom embodying the present invention.





FIG. 16

is a sectional view showing a principal portion of a retainer of still another heddle embodying the present invention.





FIG. 17

is a perspective view showing an example of prior art heddle.





FIG. 18

illustrates the operation of the prior art heddle shown in FIG.


17


.





FIG. 19

is a sectional view showing another example of prior art heddle.





FIG. 20

illustrates the operation of the prior art heddle shown in FIG.


19


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Preferred embodiments of the present invention will be described below in detail with reference to the accompanying drawings.





FIGS. 1-3

illustrate an embodiment of a loom according to the present invention, whereas

FIGS. 4-8

illustrate an embodiment of a heddle according to the present invention.




As clearly shown in

FIGS. 4 and 5

, a heddle A of this embodiment includes a plurality of first guide plates


1


A and a plurality of second guide plates


1


B each alternate with a respective one of the first guide plates


1


A. The first guide plates


1


A and the second guide plates


1


B are stacked together and held between a pair of end stoppers


2


.




As shown in

FIG. 5

, the stack of guide plates


1


A,


1


B and the end stoppers


2


are formed with holes


10


,


20


, respectively, for inserting an elongate shaft


30


. The shaft


30


is formed, at longitudinally opposite ends thereof, with threaded portions for engagement with nuts


31


. With this arrangement, the stack of guide plates


1


A,


1


B and the end stoppers


2


are connected to each other to provide a single unit as the heddle A. Each of the end stoppers


2


is formed with a generally horizontal projection


21


for manual gripping.




The guide plates


1


A,


1


B may be made of synthetic resin for example. Each of the guide plates


1


A,


1


B is formed, at the bottom thereof, with a thick-wall portion


12


A,


12


B of a thickness t which is larger than that of other portions. As a result, guide passages


32


for receiving warps W are defined between the guide plates


1


A,


1


B.




Some of the guide plates


1


A,


1


B may be made different in color from others. For example, a pair of guide plates


1


A,


1


B at the longitudinally central position of the heddle A may be made different in color from the other guide plates


1


A,


1


B. This enables the user to easily recognize the central one of the guide passages


32


. Alternatively, the color of the guide plates


1


A,


1


B may change stepwise depending on the distance from the longitudinal center of the heddle. With this design, the user can utilize the color change as a rough ruler for the dimension. Alternatively, the first guide plates


1


A may be made different in color from the second guide plates


1


B so that plates of different colors are alternately arranged. With this arrangement, each of the guide passages


32


is defined between a pair of differently colored plates, which enables the user to easily recognize the guide passages


32


. Alternatively, three or more colors may be used for the guide plates


1


A,


1


B. Of course, all the guide plates


1


A,


1


B may be made identical in color to each other.




As shown in

FIG. 6

, the first guide plates


1


A and the second plates


1


B are identical in contour. Specifically, the contour of each of the guide plates


1


A,


1


B is defined by a top edge


11




a


, a pair of lateral edges


11




b


,


11




c


, and a pair of inclined lower edges


11




d


,


11




e


extending toward each other. The lower edges


11




d


,


11




e


are partially curved before meeting each other, thereby providing a rounded bottom of the guide plate


1


A,


1


B. The above-described contour of the guide plate


1


A,


1


B is suitable for pivotally tilting the heddle A, as described later. In the case where the bottom of the plate


1


A,


1


B is chamfered to provide a flat bottom edge, this bottom edge can be brought into surface contact with rails


70


for stable sliding, as also described later.




As shown in

FIG. 5

, the guide passages


32


are alternately provided with first retainers


4


A and second retainers


4


B for retaining warps W. Specifically, as shown in

FIG. 6

, each of the second guide plates


1


B is formed with an upper projection


13


A and a lower hole


15


A adjacent the top edge


11




a


and the lateral edge


11




b


. On the other hand, each of the first guide plates


1


A is formed with a lower projection


14


A and an upper hole


16


A adjacent the top edge


11




a


and the lateral edge


11




b


. Each of the first retainers


4


A is provided by attaching the first guide plate


1


A to the second guide plate


1


B so that the upper projection


13


A is loosely received in the upper hole


16


A while the lower projection


14


A is snuggly fitted in the lower hole


15


A.




More specifically, as shown in

FIG. 7

, the upper projection


13


A has a top portion which is obliquely cut away to provide an inclined surface


13




a


extending downwardly toward the tip. The tip of the upper projection


13


A is loosely received in the upper hole


16


A of the first guide plate


1


A, thereby providing a clearance


17


for allowing passage of the warp W. Each of the upper hole


16


A and the lower hole


15


A is only an example of cutout for receiving the tip of the corresponding projection


13


A,


14


A according to the present invention. The cutout may comprise a through-hole or a bottomed hole. The lower projection


14


A of the first guide plate


1


A has a tip snuggly fitted in the lower hole


15


A of the second guide plate


1


B. The lower projection


14


A is downwardly spaced from the upper projection


13


A so as to define a retaining space


18


for retaining the warp W below the upper projection


13


A.




Referring again to

FIG. 6

, each of the first guide plates


1


A is also formed with an upper projection


13


B and a lower hole


15


B adjacent the top edge


11




a


and the lateral edge


11




c


(opposite to the counterpart lateral edge


11




b


). On the other hand, each of the second guide plates


1


B is also formed with a lower projection


14


B and an upper hole


16


B arranged adjacent the top edge


11




a


and the lateral edge


11




c


. Thus, each of the second retainers


4


B is defined by attaching the first guide plate


1


A to the second plate


1


B so that the upper projection


13


B is loosely received in the upper hole


16


B while the lower projection


14


B is snuggly fitted in the lower hole


15


B.




The configuration and size of the projections


13


B,


14


B and the holes


15


B,


16


B of the second retainer


4


B are identical to those of the projections


13


A,


14


A and the holes


15


A,


16


A of the first retainer


4


A. Moreover, the sectional structure of the second retainer


4


B is identical to that of the first retainer


4


A. However, the first retainer


4


A and the second retainer


4


B are arranged alternately in the guide passages


32


. As shown in

FIG. 8

, the first retainer


4


A and the second retainer


4


B are spaced from each other by a predetermined distance L transversely of the shaft


30


.




As shown in

FIGS. 1 and 2

, the loom B of this embodiment includes, in addition to the above-described heddle A, an elongate frame


5


, a warp winder


6


A, a fabric winder


6


B, a pair of rails


70


, and other parts which will be described later.




The frame


5


is made of wood or synthetic resin. The frame


5


includes a pair of elongate side plates


50


and a connecting plate


51


bridging the paired side plates


50


.




The warp winder


6


A holds excessive portion of the warp W as wound therearound. The warp winder


6


A is provided with a winding roller


60


A extending to bridge the side plates


50


at one end of the frame


5


. The winding roller


60


A is provided, at each end thereof, with an arm


61


A for rotation with the winding roller


60


A. Further, an auxiliary bar


62


A is held between the paired arms


61


A. The auxiliary bar


62


A may be utilized in tensioning the warps W between the warp winder


6


A and the fabric winder


6


B. For example, the warp W extending from the fabric winder


6


B toward the warp winder


6


A may be first wound around the auxiliary bar


62


A for engagement therewith. By rotating the winding roller


60


A and the auxiliary bar


62


A with the warp W wound around the auxiliary bar


62


A, it is possible to wind the warp W around these members. The auxiliary bar


62


A, as held between the arms


61


A, is movable toward and away from the winding roller


60


A.




The winding roller


60


A is provided, at opposite ends thereof, with knobs


63


A for rotating the roller


60


A. For preventing the warps W from being unintentionally paid out from the warp winder


6


A, the winding roller


60


A is further provided with a ratchet mechanism


64


A comprising a ratchet gear


64




a


and a ratchet pawl


64




b.






The fabric winder


6


B is provided for winding a fabric woven from the warps W and wefts Wo. The fabric winder


6


B has a structure similar to that of the warp winder


6


A. Specifically, the fabric winder


6


B is provided with an elongate winding roller


60


B extending to bridge the side plates


50


at the other end of the frame


5


, an arm


61


B provided at each end of the winding roller


60


B, and an auxiliary bar


62


B held between the opposite arms


61


B. Further, the fabric winder


6


B is provided with knobs


63


B for rotating the roller


60


B, and a ratchet mechanism


64


B. Each of the above-described parts is similar in structure to a corresponding one of the warp winder


6


A. Thus, by rotating the auxiliary bar


62


B together with the winding roller


60


B with the warp W wound around the auxiliary bar


62


B, it is possible to wind the fabric around these members.




Preferably, the auxiliary bar


62


B is removable from the arms


61


B. As shown in

FIG. 11

, the auxiliary bar


62


B removed from the arms


61


B may be inserted into a hank of the warp W for example and then returned to be held between the arms


61


B. By this operation, it is possible to easily provide the state in which the warp W is wound around the auxiliary bar


62


B. Similarly, the auxiliary bar


62


A of the warp winder


6


A may be removable from the arms


61


A.




The heddle A is carried on the paired rails


70


for sliding movement. Each of the rails


70


is attached to the inner surface of a respective side plate


50


. The rail


70


extends generally horizontally from a longitudinally intermediate portion of the side plate


50


to a portion adjacent the fabric winder


6


B.




The heddle A can be disposed on the paired rails


70


with the guide passages


32


aligned widthwise of the frame


5


. The heddle A can be handled independently from the other parts of the loom B so as to be freely disposed on and removed from the rails


70


. On the rails


70


, the heddle A is pivotable about the bottom portion thereof in the arrow Na directions shown in FIG.


3


.




The loom B is further provided with a support member


71




a


which bridges the paired side plates


50


at a portion inward from the warp winder


6


A. Further, each of the side plates


50


is provided, on the inner surface thereof, with a projection


71




b


spaced from the support member


71




a.


The support member


71




a


together with the opposite projections


71




b


constitute a rest for holding the heddle A in a non-pivoted state, as indicated by reference sign n


1


in FIG.


3


.




Next, the operation of the loom B will be described.




First, a plurality of warps W are extended generally in parallel with each other between the warp winder


6


A and the fabric winder


6


B. At this time, as indicated by n


1


in

FIG. 3

, the heddle A keeps a non-inclined posture as held by the support member


71




a


and the projections


71




b


, and the warps W are guided into the respective guide passages


32


of the heddle A. In this state, each of the warps W is retained by the first retainer


4


A or the second retainer


4


B provided in a corresponding guide passage


32


.




This operation can be easily performed by putting each of the warps W into a corresponding guide passage


32


from above while extending the warp generally horizontally. Specifically, as shown in

FIG. 7

, when the warp W is inserted into the guide passage


32


, the warp W reaches the inclined surface


13




a


of the upper projection


13


A of the first retainer


4


A. The warp W then slides down over the inclined surface


13




a


and is guided through the clearance


17


to a position under the upper projection


13


A. In this way, the warp W is retained in the retaining space


18


between the upper projection


13


A and the lower projection


14


A. The warp W is held in the retaining space


18


with a certain play. In this way, the warp W is restricted from coming out of the guide passage


32


. The second retainer


4


B also works to retain the warp W in a similar manner.




Once the warp W is retained in the first retainer


4


A or the second retainer


4


B, the warp W does not easily come off from the first or the second retainers


4


A,


4


B. Specifically, as shown in

FIG. 7

, in order to come off from the retainer


4


A (or


4


B), the warp W located in the retaining space


18


needs to pass over the upper projection


13


A (or


13


B). However, since the tip of the upper projection


13


A (or


13


B) is inserted in the upper hole


16


A (or


16


B), the warp W cannot pass over the upper projection


13


A (or


13


B) just by pulling the warp W directly upward. Therefore, it is possible to prevent the warp W from easily coming off from the first or the second retainer


4


A


4


B even when the heddle A is moved.




Subsequently, the heddle A is shifted onto the paired rails


70


and pivoted for performing weaving. As shown in

FIG. 9

, when the heddle A is pivoted in the arrow Nb direction, the first retainers


4


A shift to lower positions, thereby lowering the warps W


1


held therein, whereas the second retainers


4


B shift to higher positions, thereby lifting the warps W


2


held therein. As a result, difference in height is generated between the warps W


1


and the warps W


2


, thereby defining a shuttle passage


78


between the warps W


1


and the warps W


2


. In this state, a shuttle


79


connected with a weft Wo (see

FIG. 2

) is guided into the shuttle passage


78


. In this way, according to the present invention, the shuttle passage


78


is sufficiently expanded to facilitate guiding the shuttle


79


together with the weft Wo into the shuttle passage


78


.




Conversely, when the heddle A is pivoted in the opposite direction (the arrow Nc direction in FIG.


10


), the warps W


2


are lowered while the warps W


1


are lifted. Therefore, also in this case, it is possible to widen the shuttle passage


78


.




As described before, the first retainers


4


A and the second retainers


4


B are alternately arranged, so that the pivotal movement of the heddle A alternately lifts and lowers the warps W. Therefore, by guiding the weft Wo into the shuttle passage, it is possible to pass the weft Wo crosswise alternately over and under the warps. In this way, plain weaving is easily performed. Moreover, since the heddle A can be pivoted about a certain point as the center of pivotal movement as shown in

FIGS. 9 and 10

, the user can easily operate the heddle A without the need for lifting the heddle A.




Passing of the weft Wo is performed every time a shuttle passage


78


is formed. By utilizing the heddle A as a reed, the weft Wo is pushed toward the previously woven fabric portion every time it is passed through the shuttle passage


78


. Specifically, this operation is performed by returning the heddle A to the initial non-pivoted posture and then sliding the heddle A along the rails


70


toward the woven fabric portion. At this time, the weft Wo is kept in contact with the lateral edges


11




b


of the heddle A. Since the lateral edges


11




b


are straight and held vertical, it is possible to positively push the weft Wo. In this way, by sliding the heddle A on the rails


70


, the heddle A can be utilized as the reed so that it is possible to push the weft easily and positively.





FIGS. 12-15

illustrate another embodiment of a loom according to the present invention. In these figures, the elements which are identical or similar to those of the above-described embodiment are designated by the same reference signs as those used for the above-described embodiment.




In the embodiment shown in

FIG. 12

, a clamp mechanism


72


for clamping the warps W from above and below with an appropriate force is provided between a warp winder


6


A and a heddle A. The clamp mechanism


72


comprises a bearing base


72




a


for supporting the warps W from below, a presser


72




c


for pressing the warps W against the bearing base


72




a


, a spring


72




b


for downwardly biasing the presser


72




c


, and a support frame


72




d


for supporting the presser


72




c


. Preferably, the parts of the clamp mechanism


72


other than the bearing base


72




a


are detachable from the frame


5


so as not to hinder the operation of tensioning the warps W between the warp winder


6


A and the fabric winder


6


B for example. The clamp mechanism


72


clamps the warps W with a force which allows longitudinal movement of the warps W. The upper surface of the bearing base


72




a


and the lower surface of the presser


72




c


are made of a relatively soft material such as rubber or felt so as to press all of the warps W generally uniformly without making any damage thereto.




With this arrangement, in winding the warps W around the warp winder


6


B, the clamp mechanism


72


provides resistance against the winding. As a result, the warps W are stretched between the clamp mechanism


72


and the fabric winder


6


B with a relatively strong tension. Therefore, it is possible to prevent the warps W from getting loose.





FIG. 13

illustrates another example of clamp mechanism. In the illustrated clamp mechanism


72


A, a rubber member


72




e


and a presser


72




f


are interposed between a support frame


72




d


and a bearing base


72




a


. The rubber member


72




e


is appropriately deformed by compression between the presser


72




f


and the bearing base


72




a


. With this structure, by utilizing the reaction of the compressed rubber member


72




e


between the presser


72




f


and the bearing base


72




a


, it is possible to clamp the warps W between the rubber member


72




e


and the bearing base


72




a


with an appropriate force. This clamp mechanism


72


A also enjoys the same advantages as the clamp mechanism


72


shown in FIG.


12


. The clamp mechanism


72


A shown in

FIG. 13

is simple in structure as compared to the clamp mechanism


72


shown in

FIG. 12

in which the presser


72




c


is held vertically movable as downwardly biased by the spring


72




b


. Therefore, the clamp mechanism


72


A is preferable in simplifying the structure of the loom.





FIG. 14

illustrates another example of heddle A. The illustrated heddle A includes guide plates


1


A,


1


B each of which is upwardly formed with a recess


19


. With this structure, a portion n


1


of each of the warps W held in the first retainer


4


A or the second retainer


4


B is visible from above or beside. This structure is convenient because it is possible to easily check whether the warp W is properly guided in the corresponding guide passage


32


.





FIG. 15

illustrates another embodiment of the present invention wherein a frame


5


includes a pair of side plates


50


each of which is upwardly formed with a plurality of bulging portions


52


. Between respective adjacent bulging portions


52


, engagement recesses


53


are defined for engagement with a projection


21


at each end of the heddle A. Specifically, when the heddle A is pivoted as indicated by reference signs n


2


, n


3


, the projection


21


of the heddle A are brought into engagement with a respective one of the engagement recesses


53


for maintaining the pivoted posture of the heddle A. Each of the bulging portions


52


has such a height as not to interfere with the projection


21


when the heddle A keeps a non-inclined posture.




The loom having the above-described structure may be conveniently used in an inclined state for example wherein one end


50




a


of the frame


5


is placed on the user's knee while the other end


50




b


of the frame


5


is placed on a table located higher than the knee. In this state, when the heddle A is pivoted as indicated by reference signs n


2


, n


3


, the projections


21


are brought into engagement with the engagement recesses


53


so that the heddle A is prevented from unintentionally changing its posture or moving longitudinally of the frame


5


. Therefore, it is possible to prevent the heddle A from unintentionally sliding toward the end


50




a


of the frame


5


. The engagement recess


53


is an example of engaging means of the present invention. However, the engaging means is not limited to such a recess. For example, instead of forming a recess directly on each side plate


50


of the frame


5


, another member provided with a recess may be fixed or removably attached to the side plate


50


.




The heddle of the present invention need not necessarily comprise a plurality of guide plates aligned with each other. Alternatively, the heddle may comprise a single member formed with a plurality of guide passages or grooves.




Further, the first and the second retainers


4


A,


4


B may be modified in design. For example, as shown in

FIG. 16

, each of the first guide plates


1


A may not be formed with an upper hole for receiving a upper projection


13


of the counterpart plate


1


B. Instead, only a narrow clearance


17




a


may be defined between the first plate


1


A and the upper projection


13


for allowing passage of the warp W. Although the structure shown in

FIG. 16

may be disadvantageous in that the warp W is more likely to come off from the guide passage


32


than in the above-described embodiment shown in

FIG. 7

, this structure may be employed for simplifying the structure of the heddle.




Further, as shown in

FIG. 16

, each of the second plates


1


B may not be formed with a lower hole for receiving a lower projection


14


of the counterpart plate


1


A. Instead, the tip of the lower projection


14


may be held in contact with the surface of the second plate


1


B facing the lower projection


14


.




In the above-described embodiment, the first and the second retainers are alternately arranged longitudinally of the heddle for plain-weaving a fabric. However, the arrangement of the first and the second retainer may be varied for performing weaving other than the plain-weaving.




In the above-described embodiment, the heddle A is pivoted about the bottom portion thereof. Instead, however, the heddle may be supported on the frame


5


of the loom B via a shaft for pivotal movement about the shaft, although in this case the heddle is fixed to the frame and cannot be horizontally moved for serving as a reed.




The warp winder or the fabric winder may comprise a simple roller.




The loom according to the present invention may be suitably used for hand-weaving. However, the loom of the present invention may be provided with a driving mechanism including a power source for performing pivotal movement of the heddle for example.




The present invention being thus described, it is apparent that the same may be varied in many ways. Such variations should not be regarded as a departure from the spirit and scope of the present invention, and all such modifications as would be obvious to those skilled in the art are intended to be included within the scope of the following claims.



Claims
  • 1. A heddle comprising a single stack of guide plates which includes:a plurality of passages spaced from each other in a first direction for guiding warps, respectively; a first retainer provided in each of selected ones of the passages for retaining a corresponding warp; and a second retainer provided in each of the other passages for retaining a corresponding warp; wherein the first retainer and the second retainer are spaced from each other in a second direction transverse to the first direction for causing one of the first retainer and the second retainer to lift the corresponding warp while causing the other of the first retainer and the second retainer to lower the corresponding warp when the single stack of guide plates is pivoted in one direction about an axis extending in the first direction.
  • 2. The heddle according to claim 1, wherein the first retainer and the second retainer are arranged alternate with each other.
  • 3. The heddle according to claim 1,wherein each of the guide passages is defined between a first guide plate and a second guide plate; and wherein each of the first retainer and the second retainer includes an upper projection extending between the first guide plate and the second guide plate, and a lower projection extending between the first guide plate and the second guide plate, the upper projection and the lower projection defining a warp retaining space which is accessible from the guide passage via a clearance.
  • 4. The heddle according to claim 3, wherein the upper projection has an inclined surface for slidably guiding the warp toward the warp retaining space.
  • 5. The heddle according to claim 3, wherein the upper projection projects from one of the first guide plate and the second guide plate toward the other of the first guide plate and the second guide plate, said other of the first guide plate and the second guide plate being provided with a cutout for loosely receiving the upper projection.
  • 6. The heddle according to claim 5, wherein said cutout comprises a hole formed in said other of the first guide plate and the second guide plate for loosely receiving the upper projection.
  • 7. The heddle according to claim 3, wherein the lower projection projects from one of the first guide plate and the second guide plate into contact with the other of the first guide plate and the second guide plate.
  • 8. The heddle according to claim 7, wherein said cutout comprises a hole formed in said other of the first guide plate and the second guide plate for snuggly receiving the lower projection.
  • 9. The heddle according to claim 3,wherein each of first guide plate and the second guide plate includes a top edge, a first lateral edge extending downwardly from the top edge, and a second lateral edge extending downwardly from the top edge and spaced from the first lateral edge in the second direction; and wherein the first retainer is located adjacent the top edge and the first lateral edge while the second retainer is located adjacent the top edge and the second lateral edge.
  • 10. The heddle according to claim 3, wherein each of first guide plate and the second guide plate further includes a rounded bottom edge about which the heddle is pivotable.
  • 11. A heddle comprising a single stack of guide plates which includes:a plurality of passages spaced from each other in a first direction for guiding warps, respectively; and a retainer provided in each of the passages for retaining a corresponding warp; wherein each of the guide passages is defined between a first surface and a second surface; and wherein the retainer includes an upper projection extending between the first surface and the second surface for engagement with the warp from above, and a lower projection extending between the first surface and the second surface for engagement with the warp from below, the upper projection and the lower projection defining a warp retaining space which is accessible from the guide passage via a clearance.
  • 12. A loom comprising:a frame; and a heddle supported on the frame; wherein the heddle comprises a single stack of guide plates which includes: a plurality of passages spaced from each other in a first direction for guiding warps, respectively; a first retainer provided in each of selected ones of the passages for retaining a corresponding warp; and a second retainer provided in each of the other passages for retaining a corresponding warp; wherein the first retainer and the second retainer are spaced from each other in a second direction transverse to the first direction for causing one of the first retainer and the second retainer to lift the corresponding warp while causing the other of the first retainer and the second retainer to lower the corresponding warp when the single stack of guide plates is pivoted in one direction about an axis extending in the first direction.
  • 13. The loom according to claim 12, further comprising:a warp winder mounted on the frame; and a fabric winder spaced from the warp winder in the second direction.
  • 14. The loom according to claim 13, further comprising a heddle supporting member for supporting the heddle between the warp winder and the fabric winder with the first retainer and the second retainer kept generally equal in height.
  • 15. The loom according to claim 13, wherein the heddle is movable in the second direction toward and away the fabric winder.
  • 16. The loom according to claim 13, further comprising a rail for coming into contact with a bottom portion of the heddle for guiding the heddle in the second direction.
  • 17. The loom according to claim 13, wherein the frame is provided with engaging means for engaging the heddle to prevent the heddle from moving in the second direction when the heddle is pivoted.
  • 18. The loom according to claim 13, further comprising a clamp for clamping the warps from above and below to generate resistance when the warps are pulled toward the fabric winder.
Priority Claims (1)
Number Date Country Kind
2001-091824 Mar 2001 JP
US Referenced Citations (6)
Number Name Date Kind
1160132 Bliss Nov 1915 A
1277927 Heiss Sep 1918 A
2047511 Kaufmann Jul 1936 A
4046172 Russell Sep 1977 A
4462432 Sajo et al. Jul 1984 A
4784187 Murayama et al. Nov 1988 A
Foreign Referenced Citations (2)
Number Date Country
10-046442 Feb 1998 JP
2001-003240 Jan 2001 JP