This application is a continuation-in-part of application Ser. No. 17/535,292 filed on Nov. 24, 2021, issued on Oct. 3, 2023 into U.S. Pat. No. 11,771,233, which continues continued from provisional patent application Ser. No. 63/258,423 filed on May 3, 2021.
The present invention relates generally to the field of knee protection devices for performing various tasks, and more specifically relates to forward and rearward cushion panels pivotally interconnected to fan apart to a deployed configuration for use, and to pivot into an overlapping, closed configuration for compact storage. The cushion panels are pivotally interconnected by a pin structure in the form of a pin, button or rivet as below-described. When deployed, the front faces of both panels are presented and accessible so that a user can rest a knee on each, to protect their knees from the impact, pressure, discomfort and injury that can be caused by placing them directly on a hard support surface, such as a floor. The panels preferably have the same shape and size, and the pin structure preferably is located closely adjacent to corresponding edges of each, so that when the panels are fanned apart on the pin structure, the front face of the rearward panel is broadly exposed, and both panel front faces are presented to each support a user knee. Then they can pivot to overlap fully and register with each other in their closed configuration.
The forward and rearward panels preferably are elliptically- or oval-shaped, with the pin structure being located adjacent a narrow end of each, so that they cover a wide area when fanned apart. The panels preferably are each formed of closed cell high-density foam. Each panel is substantially one inch thick for a consumer version, which can firmly and comfortably support knees carrying 250 pounds weight, and is substantially 1.5 inches thick for an industrial version to firmly and comfortably support knees carrying 350 pounds weight. The front face of each panel preferably is covered with a protective layer, such as of vinyl. A logo may be printed or otherwise displayed on the forward panel front face, such as on the vinyl. The back face of each panel preferably is covered with a protective layer. A magnet, preferably in the form of a flexible sheet magnet, is adhesively secured to the back face of the back panel, and has adequate magnetic force to support the assembly when placed against a steel surface, such as against the front or side of a refrigerator, or the side of a metal tool cabinet, or to an outdoor steel storage shed, so that it is easy to store, see or locate. To releasably secure the assembly in its closed configuration between uses, a locking mechanism preferably is provided. The forward and rearward panels optionally are optionally formed of UV glow-foam to glow at night and recharge from ambient light during the day.
There have long been knee-pads for protecting knees when a user kneels, such as to work on an appliance or a car, or to garden. Some prior knee-pads are sleeves which fit around the knees and thus are inconvenient to use, and typically do not provide adequate protection. Others are individual padded structures which can become separated so that both are not readily available or can be located at a given moment.
It is thus an object of the present invention to provide a pivotally deployable knee-cushion assembly having two cushion panels, each for supporting a user knee, which are interconnected so that they never become separated and both are always available.
It is another object of the present invention to provide such a knee-cushion assembly in which the two cushion panels are interconnected pivotally, so that they can fan apart to a broad configuration where both panels are presented for use, and pivot into overlapping relation to a closed configuration for compact storage, and thus has the dual benefits of broad deployment and compact storage.
It is still another object of the present invention to provide such a knee-cushion assembly with magnetic mounting means so that it can be magnetically and removably anchored to a steel surface such as the side wall of a refrigerator, side wall of a freezer located in a garage, or side wall of a rolling or non-rolling metal tool box in a garage or an interior side wall of a metal shed, so that it is easy to store, see and locate.
It is finally an object of the present invention to provide such a knee-cushion assembly which is very easy to use and inexpensive to manufacture.
The present invention accomplishes the above-stated objectives, as well as others, as may be determined by a fair reading and interpretation of the entire specification.
A knee-cushion assembly is provided, including cushioned forward and rearward panels which are pivotally interconnected to fan apart to a deployed configuration for use, and to pivot into an overlapping, closed configuration for compact storage. The panels are pivotally interconnected by a pin structure. When deployed, the front faces of both panels are presented and accessible so that a user can rest a knee on each, to protect their knees from the impact, pressure, discomfort and injury that can be caused by placing knees directly on a hard support surface such as a floor. A flexible mounting magnetic sheet preferably is secured to the rearward surface of the rearward panel so that the assembly can be magnetically mounted to a steel surface.
Various other objects, advantages, and features of the invention will become apparent to those skilled in the art from the following discussion taken in conjunction with the following drawings, in which:
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure.
Reference is now made to the drawings, wherein like characteristics and features of the present invention in the various FIGURES are designated by the same reference numerals.
Referring to
The forward and rearward panels 22 and 24 preferably are elliptically- or oval-shaped, with the pin structure 40 being located adjacent a narrow end NE of each, so that when fanned apart they cover a wide area. Forward panel 22 has a forward panel center point FC and a forward panel peripheral edge FE, and rearward panel 24 has a rearward panel center point RC and a rearward panel peripheral edge RE. An example of suitable measurements are, but are not limited to, front and back panels faces 22A, 22B, 24A and 24B each being 8 inches wide and 11.5 inches long, with the rotational axis of the pin structure 40 being located 1.5 inches from each of the forward panel edge FE and the rearward panel edge RE, at corresponding panel narrow ends NE. The overall dimensions may differ from this example, but it is preferred that the proportions, that is, the ratios of width to length and distance of the pin structure 40 from panel edge FE and RE remains substantially the same as in this example.
The panels 22 and 24 preferably are each formed of closed cell high-density, water-resistant neoprene foam. Each panel is substantially one inch thick for a consumer version, which can firmly and comfortably support knees carrying 200 pounds weight, and is substantially 1.5 inches thick for an industrial version to firmly and comfortably support knees carrying 350 pounds weight. The front face of each panel 22 and 24 preferably is covered with a protective layer PL, such as of vinyl. A logo L may be printed or otherwise displayed on the forward panel front face 22A, such as on the vinyl. The back faces 22B and 24B of each panel 22 and 24, respectively preferably is covered with a protective layer.
The pin structure 40 preferably includes a female portion 42 formed of an internally threaded tube 44 with a tube open end and a tube closed end covered by a blank tube head 46 having a width greater than the width of the tube 44, and a male portion 52 in the form of a machine screw consisting of a threaded shaft having a slotted screw head at one end. See
All pin structure 40 parts preferably are formed of stainless steel. The forward and rearward ends of the pin structure 40 preferably include corresponding forward and rearward washers 22W and 24W, which fit around the internally threaded tube 44. Forward washer 22W fits between the forward panel front face 22A and the tube head 46, and preferably is 1.5 inches in diameter. Rearward washer 24W fits between rearward panel back face 24B and the screw head 56, and preferably is 0.5 inches in diameter. A center washer 23W is also provided between forward and rearward panels 22 and 24. Forward washer 22W, center washer 23W and rearward washer 24W preferably are all fender washers.
The length of the pin structure 40 preferably is less than the measure of the thicknesses of the forward and rearward panels 22 and 24 combined. In other words, by way of example, if each panel 22 and 24 is one inch thick, then of course their combined thickness is two inches. In this example, the preferred length of the pin structure 40 would be less than two inches. In this way, the first end of the pin structure 40 can be recessed into the front panel 22 so that a user knee resting on the forward panel front face 22A, over the pin structure 40, will not bear directly against pin structure 40, avoiding potential discomfort. It is also contemplated that the length of the pin structure 40 might be equal to or greater than the combined thicknesses of panels 22 and 24 but, at present, this is less preferred. The first pin passageway 62 in the forward panel 22 is counter-sunk into the forward panel front face 22A to define a forward recess 62R having a diameter matching that of the forward washer 22W into which the pin structure 40 forward end, including forward washer 22W, are seated. See
Similarly, the second pin passageway 64 in the rearward panel 24 is counter-sunk into the rearward panel back face 24B to define a rearward recess 64R having a diameter matching that of the rearward washer 24W into which the pin structure 40 rearward end, including rearward washer 24W, are seated. See once again
A mounting magnet, preferably in the form of a flexible mounting sheet magnet 70, is adhesively secured to the back face 24B of the rearward panel 24, and has adequate magnetic force to removably secure and fully support the knee-cushion assembly 10 when placed against a steel surface. As a result, the assembly 10 can be stored simply by placing the rearward panel 24 against the front or side of a refrigerator or a steel tool cabinet. The mounting magnetic sheet at least partly covers the rearward panel back face 24B, and preferably is divided into separate first and second magnetic mounting end sheets 70 and 72 adhesively fastened to opposing first and second rearward panel back face narrow ends NE1 and NE2, respectively. See
The magnetic mounting end sheets 70 and 72 preferably are each substantially 1/32 inches thick, and can be a 60 ml Flexible Outdoor Magnetic Sheet bonded to the back face 24B of rearward panel 24. A suitable sheet magnet 70 preferably is a thin layer of plastic, embedded with millions of magnetized steel particles, as described in “Guide to Sheet Magnet” by MAGICALLY MAGNETIC™.
To protect the magnetic mounting end sheets 70 and 72 from damage when assembly 10 is to be used on a rocky, muddy or otherwise rough or abrasive surface, a cushion cover 74 is provided. Cushion cover 74 preferably is a panel or sheet of closed cell high-density, water resistant neoprene foam, similar to that from which forward and rearward panels 22 and 24 are formed, which preferably is 3/32 inches thick and is sized and shaped to match the size and shape of the rearward panel back face 24B. See
To releasably secure the assembly 10 in its closed configuration between uses, a locking mechanism 80 preferably is provided. The preferred locking mechanism 80 includes a first locking magnetic sheet 82 secured to the forward panel back face 22B and a second locking magnetic sheet 84 secured to the rearward panel front face 24A. See
An alternative locking mechanism 80 includes a hook and loop fastener patch 92 secured to the front face 22A of the forward panel 22, and a hook and loop fastener strap 94 secured to the back face 24B of the rearward panel 24. See
To secure assembly 10 in its closed configuration, the strap 94 is wrapped around the edges of the overlapping panels 22 and 24, and releasably secured to the patch 94. When the assembly 10 is needed for use, the user applies a small amount of force to cause the hook and loop fastener patch 92 and hook and loop fastener strap 94 to disengage, freeing the panels to fan apart into their deployed configuration.
The forward and rearward panels 22 and 24 optionally are formed of UV glow-foam to glow at night or in a dark room and recharge from ambient light during the day. The UV glow illuminates and shines through the protective layer PL.
In a second embodiment of the knee-cushion assembly 10, the pivot pin structure 40 is replaced by a magnetic pivot structure 130. See
Forward and rearward panels 22 and 24 can be pivotably secured together by positioning the forward and rearward panels 22 and 24 to place the forward and rearward panel insert magnets 152 and 252 either in direct physical contact with each other, or within each other's magnetic field, so that the magnetic attraction releasably and pivotably holds the forward and rearward panels 22 and 24 together at the point of inset magnet contact. Therefore, the forward and rearward panels 22 and 24 can be pivoted relative to each other at this point of contact while the forward panel back face 22B and the rearward panel front face 24A remain in mutually abutting sliding relation or in close proximity to each other, permitting the panels 22 and 24 to fan apart and then fan back into fully overlapping relation, as described above and illustrated for the first embodiment. In this way, the pivoting, and fanning function is maintained, while permitted the panels 22 and 24 while the magnetic fields of insert magnets 152 and 252 hold them together, and insert magnets 152 and 252 can be separated from each other simply by an assembly 10 user gripping panel 22 in one hand and panel 24 in the other hand to overcome the force of magnetic attraction between and thereby separating insert magnets 152 and 252.
The forward pivot structure portion 140, as illustrated in
The forward panel tube screw 146 is fitted through forward panel washer 122 and into the forward panel 22 so that the threaded shaft 150S extends through the mounting passageway 162, and the screw head mounting tray 150A and washer 122 are seated in the forward panel rearward recess 162RR. The outward face of tray 150A and its insert magnet 150B may be flush with or recessed into the forward panel back face 22B, but preferably protrudes a sixteenth of an inch to an eighth of an inch outward from the forward panel back face 22B, to easily abut and engage the inset magnet 250B of the rearward pivot structure portion 240. The forward panel tube screw 146 is screwed onto and over the threaded shaft 150S, passing through forward panel washer 122 so that the tube screw head 146H firmly abuts washer 122, and washer 122 firmly abuts the bottom of forward panel forward recess 162RF. It is alternatively contemplated that washer 122 be omitted if the tube head 146H is sufficiently wide to perform the load distributing function of forward panel washer 122.
A plug of cushion material 32 preferably is fitted and glued into the forward panel forward recess 162RF, covering the forward panel tube screw head 146H and washer 122 and flush with the forward panel front face 22A, to shield a user knee from bearing directly against the tube screw head 146H. In addition, or alternatively, a magnetic sheet 170, similar to first mounting magnetic sheet 70, preferably is adhesively secured over the forward panel front face 22A at the narrow end NE to cover the area of the forward panel forward recess 162RF, to further shield a user knee and to provide a magnet on which to mount small steel items while the assembly 10 is mounted against a steel support surface, if desired.
The rearward pivot structure portion 240, as illustrated in
The rearward panel tube screw 246 is fitted through a rearward panel washer 222 and into the rearward panel 24 so that the threaded shaft 250S extends through the mounting passageway 164, and the screw head mounting tray 250A and washer 222 are seated in the rearward panel rearward recess 164RR. The outward face of tray 250A and its insert magnet 250B may be flush with or recessed into the rearward panel front face 24A, but preferably protrudes a sixteenth of an inch to an eighth of an inch outward from the forward panel back face 22B, to easily abut and engage the inset magnet 150B of the forward pivot structure portion 140. The rearward panel tube screw 246 is screwed onto and over the threaded shaft 252, passing through rearward panel washer 222 so that the tube screw head 246H firmly abuts washer 222, and washer 222 firmly abuts the bottom of rearward panel rearward recess 164RR. It is alternatively contemplated that washer 222 be omitted if the tube head 246H is sufficiently wide to perform the load distributing function of rearward panel washer 222.
It is contemplated that either one, but of course not both, of inset magnets 152 and 252 can be replaced with a magnetic non-magnetized element 150N or 250N that is simply attracted to the remaining inset magnet, a magnetic non-magnetized element 150N or 250N being a quantity of material which is attracted to a magnet but is not itself a magnet, such as a piece of iron or steel that is not magnetized. See
While the invention has been described, disclosed, illustrated and shown in various terms or certain embodiments or modifications which it has assumed in practice, the scope of the invention is not intended to be, nor should it be deemed to be, limited thereby and such other modifications or embodiments as may be suggested by the teachings herein are particularly reserved especially as they fall within the breadth and scope of the claims here appended.
Number | Name | Date | Kind |
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6312051 | Adams | Nov 2001 | B1 |
7055216 | Seidler | Jun 2006 | B2 |
7320502 | McCloskey | Jan 2008 | B1 |
7428782 | Beck, Jr. | Sep 2008 | B1 |
Number | Date | Country |
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1486188 | Jan 2015 | KR |