It is a common sight at pizzerias to see pizza boxes stacked on a counter in a work area near a pizza oven. Before removing a pizza from the oven, the pizza man withdraws a box from the stack, opens it up, and then places a hot pizza inside the box.
As many as 40 or more boxes may be placed on a stack. Pulling one out from or near the bottom of the stack can be difficult in that the weight of the boxes on top of the one being withdrawn causes substantial friction between the upper surface of the box to be withdrawn and lower surface of the box above it. Moreover, as boxes are withdrawn the stack can be jostled resulting in the stack becoming misaligned and possibly falling over.
Various attempts to facilitate the removal of pizza boxes from a stack have resulted in apparatuses which are complicated and expensive to construct and/or which do not solve the problem of reducing friction between the boxes. For example, U.S. Patent Application Publication No. 2008/0224577 by Whitty for an Apparatus for Storing and Dispensing a Plurality of Boxes discloses a rectangular cage which is open at the top to receive pizza boxes to be stacked on the floor of the dispenser. A stack of boxes may also be inserted by opening a front door of the cage which has a bottom that is raised from the floor of the cage to provide a slot through which pizza boxes can be removed by pulling them forward. An optional guide wall at the bottom of the dispenser urges the boxes forward through the slot.
U.S. Pat. No. 4,037,756 to Jaquish for a Display-Dispenser Rack and U.S. Pat. No. 5,447,253 to Williams for a Condom Dispenser also show ramps or guide walls at the bottom of dispensers.
U.S. Pat. No. 5,328,258 to Scalise for a Pizza Box Storage and Dispensing Assembly describes a rectangular stacker with two telescoping sections for varying the height of the device. Springs are used to grasp the pizza boxes and keep their weight off of the bottom box so that it can be easily withdrawn. Vertical corner sections project inwardly to prevent all but the lowermost of the boxes from moving forwardly and extend short of the bottom of the assembly for providing a widened slot through which the lowermost box can be removed. The height of the stack can be determined by viewing the boxes through the opening between the corner sections. A downwardly inclined plate facilitates removal of the boxes through the slot.
A basic dispenser for flat rectangular boxes which are pulled from the bottom of a stack through a horizontal opening is the subject of U.S. Pat. No. 1,986,101 to Brodsky. Brodsky teaches that the dispenser can be made by folding a sheet of cardboard having score lines to define the panels of the dispenser.
U.S. Patent Application Publication No. 2004/0188365 by Forte discloses a stacker that can handle a single stack of pizza boxes or multiple stacks side-by-side. The device has rear and side walls with an open front for containing the boxes while permitting the height of the stack to be viewed. There is an enlarged horizontal opening at the bottom for enabling withdrawal of the lowermost box from the stack.
U.S. Pat. No. 3,301,388 to Rockwell discloses a Playing Card Dispenser having a stand or frame for supporting a rectangular cartridge filled with boxes of playing cards. The cartridge has a delivery opening at its bottom for removing the lowest box in the stack. The side walls are notched to allow the box to be grasped. Rockwell also teaches that his dispenser can be made by folding a sheet of cardboard having score lines to define the panels of the dispenser.
U.S. Pat. No. 4,769,573 to Celik for a Tape Cassette Dispenser features a transparent rectangular enclosure with a horizontal inwardly notched slot at the bottom of the front wall through which the lowest tape cassette in a stack can be extracted. A similar tape dispenser is disclosed in U.S. Pat. No. 5,515,999 to Jo for an Audio Cassette Displayer and Dispenser.
U.S. Pat. No. 4,597,614 to Alexander for a Storage Dispenser Rack for Rectangular Articles discloses a container with multiple openings at differing heights through which stacked video cassettes and other rectangular articles can be withdrawn.
None of the above patents discloses a dispenser as simple and cost effective as the one of the present invention. In addition to being used as a stacker and dispenser, the container of the present invention also serves as a carrier. When formed from a lightweight material such as corrugated cardboard, one of the panels of the container can be grasped in one hand at the top and carried from one place to another while front and rear supports keep the pizza boxes securely within the container.
A container for facilitating removal of the lowermost box from a stack of boxes has the general form of a hollow parallelepiped with a front panel, a rear panel, a left side panel and a right side panel. The front panel has proximate a bottom end of the container a lower opening with a width greater than the width of one of the boxes. There are at least one front support and one rear support mounted inside the container proximate the front panel and rear panel, respectively, upon which a bottom area of a lowermost one of the stack may be rested. A magnet and a ferromagnetic strip can be mounted along adjacent ones of the panels for reversibly securing them.
One of the front and rear supports is a fulcrum about which the lowermost box may be rotated by lowering its front end thereby pivoting the rear end upwardly for reducing the area of contact and friction with the box immediately above.
In a first preferred embodiment of the invention the front and rear supports are mounted below and opening in the rear wall of the container through which the rear end of the lowermost box in the stack may be passed for clearing the front support and tilting the box downwardly and away from the stack for pulling it through the lower opening.
In a second preferred embodiment of the invention the front support and rear supports may be in the form of rods with ends mounted in the side panels of the container and rollers spaced along the rods. A ramp on the rear panel urges the lowermost one the boxes forward through the lower opening. The distance between the top of the front support and the top of the lower opening is greater than the height of one of said boxes but less than twice the height of one of the boxes so that only the lowermost one of the boxes can be pulled through the container opening.
Referring now to
On the front panel 3 of the container 1 there is a centered vertical slot 15 forming a window in the panel 3 through which a portion of the stack of boxes can be seen. The window 15 provides a view from which it can be determined when it is necessary to refill the container 1 with more pizza boxes after a sufficient number have been withdrawn from the bottom of the container 1 as hereinafter explained.
At the bottom of the container 1 there is a rectangular lower opening 17 having a width slightly larger than the width of the pizza boxes intended to be stored within the container 1 and dispensed from it. Continuous with the opening 17 at the bottom of the container 1 is an upper opening 19 having a width narrower than the width of the pizza boxes 13.
The opening 19 is wide enough to enable the lowermost pizza box 13a in the container 1 to be grasped, preferably with the thumb of one hand pressing against the front edge of the box and the fingers of the same hand touching the box from below. The opening 19 preferably has a rounded top to form an arch for structural integrity and an aesthetically pleasing appearance.
On each side of the opening 19 there is inserted through a horizontal slot 21 in the front panel 3 of the container 1, a right angle bracket 25 serving as a support for the bottom of the lowermost pizza box 13a in an area proximate the front panel 3 of the container 1. Although shown as mounted on the front panel 3 of the container 1, the supports 25 can be mounted on the inside surfaces of the left side panel 7 and right side panel 9 adjacent the inside surface of the front panel 3.
Referring now to
Referring to
Referring now to
During movement through the rear slot, the lowermost box 13a remains supported by the rear support 27. At this time the area of the top surface of the lowermost box 13a within the container 1 continues to engage the bottom surface of the box 13b immediately above it, with the weight of the stack of boxes 13 causing friction between the lowermost box 13a being dispensed and the box 13b above it.
Referring now to
As can further be seen in
The floor 33 of the container 1 is optional and not necessary to its dispensing function. However, the floor 33 provides a smooth surface for withdrawing the box to be dispensed with little friction and also enhances the rigidity of the container 1. Another benefit of the floor 33 is that it protects the boxes 13 from the surface of the countertop on which the container 1 is placed including any debris which may be present on the countertop.
In order to provide ample room for the lowermost box 13a to be momentarily pushed rearwardly through the opening 23, the container 1 should be spaced from the wall behind it. This can be done by placing a spacer (not shown) on the top of the counter on which the container 1 is mounted between the rear panel 5 of the container 1 and the wall behind it.
Referring now to
The container 1 is assembled by folding the bottom panel 33 along score line 45 rearwardly and upwardly until it is horizontal. The right side panel 9 is folded rearwardly along score line 37 until it is in a plane perpendicular to the plane of rear panel 5.
The rear panel 5 is folded along score line 39 until it is in a plane perpendicular to the plane of the left side panel 7. At this time right side panel 9 is parallel to left side panel 7. Front panel 3 is folded along score line 41 until it is perpendicular to sides panels 7 and 9 and parallel to rear panel 5. The exposed vertical edge 51 of the right side panel 9 is abutted against the inside surface of front panel 3 just inside the score line 43.
A fastener panel 47 is then folded back along the score line 43 until its inside surface engages the outside surface of the right side panel 9. Fastener panel 47 should always be at the one end of the sheet 35 so that it may be folded over and affixed to an adjacent panel.
The inside surface of the fastener panel 47 preferably has an adhesive coating which can be moistened to adhere it to the right side panel 9. More conveniently, the adhesive may be a pressure sensitive adhesive which employs a peel-off strip that can be removed to expose the tacky surface of the adhesive for joining the fastener panel 47 to the right side panel 9.
As can be seen in
The flap is folded about score line 59 so that the fold 49 is in a horizontal plane with its uppermost surface atop the rear support 27 upon which a box 13 will rest. The flap is further folded along score line 61 so that fold 51 is in a plane parallel to the rear panel 5 of the container 1. The flap is further folded along score line 63 for placing fold 53 at the bottom of the rear support 27 and in a plane parallel to the floor 33 of the container 1. Finally, the flap is folded along score line 65 to enable fold 55 to be rotated upwardly into a plane parallel to the rear panel 5 of the container 1.
Preferably the fold 55 is slightly narrower than the folds 49, 51, and 53 which are of equal height, for enabling the uppermost edge of the fold 55 to engage the underside of the fold 49 while maintaining a square disposition for the rear support 27.
Fold 55 may be coated with an adhesive and covered with a peel away strip 67 which can be removed once the folds are completed to enable the fold 55 to be urged against the inside surface of the panel 5 for adhering fold to the panel 5 so that the rear support 27 does not unravel. This provides a strong and stable horizontal platform upon which the rear of the lowermost box 13a can rest during normal storage and along which it can be slid as it is pushed rearwardly prior to removable from the stack.
The brackets 25 may be right angle brackets made from any rigid material including metal or plastic. For maximum strength, the brackets 25 can be inserted through horizontal slots 21 scored into the front panel 3 of the container 1.
Referring additionally to
Alternatively, as shown in
In instances where an adhesive used to affix the brackets forming the supports 25, and the panel on which the brackets are mounted are strong enough to withstand shearing forces on the inside surfaces of the container 1 due to the weight of the stacked boxes 13, the rear surfaces of the vertical arms of the brackets 25 can be adhered to the inside surface of the front panel 3 of the container 1 without forming, or inserting the brackets through, slots in the front panel 3 of the container 1. Here too a peel off strip can be used to expose an adhesive on the rear of the brackets' vertical arms which can then be pressed against the inside facing surface of the front panel 3.
Referring now to
Just as the angle brackets in the front of the container 1 can be replaced with an integral folded flap to form front supports, so too can the rear support 27 heretofore described as being formed from an integral flap 5 in the rear panel 5 of the container 1, be replaced with a plastic or metal bracket having a flat horizontal surface. The rear support 27 can have an L shaped cross section and be inserted through an elongated horizontal slot in rear panel 5 of the container 1 with its vertical member fastened to the outside of rear panel 5 by an adhesive or one or more mechanical fasteners. Alternatively, the vertical member of the L-shaped bracket can be fastened to the inside of rear panel 5 by an adhesive or one or more mechanical fasteners.
It is to be noted that the front supports 25 can be affixed not only to the front panel of the container 1 but also to the inside surfaces of the side panels 7, 9 of the container 1 at positions adjacent to the front panel 3.
It is desirable that the inner dimensions of the container 1, that is the length and width, be only slightly larger than the length and width of the pizza boxes to be stored in and dispensed from the container 1. In order to prevent jamming of the pizza boxes within the container 1, it is preferable to have each of the length and width of the inside of the container 1 exceed the outside length and width of the pizza boxes by ⅛ to one ¼ inch. The sum of the distances by which the front supports 25, on the one hand, and the rear support 27, on the other hand, extend toward one another should be greater than the distance by which the depth of the inside of the container 1 exceeds the depth D of the pizza boxes 13.
For a pizza box having a width W a depth D and a height H, the interior width of the container 1 is preferably in the range of W+⅛ inch to W+¼ inch. In the preferred embodiment of the invention, the preferred depth of the horizontal platforms of the front and rear supports are preferably each between ½ inch and 1 inch.
In lieu of the elongated rear support 27 disposed beneath the rear opening 19, one or more supports similar to the front supports 25 can be provided on rear panel 5 of container 1, or on side panels 7, 9 near rear panel 5. As in the case of rear support 27, the rear supports should have horizontal supporting surfaces coplanar with the horizontal supporting surfaces of the front supports 25.
Referring now to
The top of the front panel 109 is colinear with the tops of left side panel 111, rear panel 113, and right side panel 115 so that when the container is assembled the tops of all of the panels are at the same elevation. The bottom of the front panel 109 is raised above the bottoms of left side panel 111, rear panel 113, and right side panel 115 which are colinear so that when the container is assembled the bottoms of all of the panels form the bottom of the container and there is a lower opening 117 between the bottom of the container and the bottom of front panel 109.
Hinged to the edge of front panel 109 opposite the edge connected to left side panel 111 is an extension 110 having on its inside surface a vertical magnet 116 running substantially the full height of extension 110. Affixed to the outside surface of right side panel 115 adjacent its free edge, as shown in
The attractive force between magnet 116 and ferromagnetic strip 112 secures right side panel 115 to extension 110 completing the construction of a secure rectangular parallelepiped forming the container.
Referring additionally to
Rear support rod 121 is preferably mounted at an elevation greater than that of front support rod 119, i.e., front support 119 is at an elevation nearer to the bottom of the container than rear support 121. The plane defined by the axes of front and rear support rods 119, 121 is preferably at an angle of 5 degrees to 30 degrees from horizontal when the container is in its normal upright position.
In order to minimize friction between the supports 119, 121 and the box being withdrawn from the container, rollers 125 are mounted on and spaced along the lengths of the rods 119, 121.
Referring further to
As can be seen in
The height of the lower opening 117 in front panel 109 is great enough to enable lowermost box 129 to pass between front support 119 and the uppermost edge of lower opening 117 and low enough to cause front panel 109 to act as a barrier for preventing box 131 immediately above lowermost box 129, and all of the other boxes in the stack from exiting the container. That is, all of the boxes in the stack except for lowermost box 129 are confined within the container. Preferably, the difference in elevation between the top of front support 119 and the top of lower opening 117 is greater than the height of one of the boxes but less than twice the height of one of the boxes so that only the lowermost one of the boxes 129 can be pulled through the area of lower opening 117 above front support 119. The degree to which the difference in elevation between the top of front support 119 and the top of lower opening 117 must exceed the height of the box for enabling the box to pass through the lower opening 117 will depend on the angle to which the lowermost box 129 is pivoted about the fulcrum 119 when withdrawn from the container.
Referring now to
As box 131 is raised the area of frictional contact between boxes 129 and 131 is immediately reduced from the two dimensional interface A between boxes 129 and 131 to a one-dimensional line of engagement B where the upper rear edge of box 129 slides along the bottom of box 131 as box 129 will pulled from the container. The degree of friction between the boxes 129 and 131 is thereby substantially reduced for easing the withdrawal of box 129 from the container.
For transportation or storage, the magnet 116 can be readily separate from the ferromagnetic strip 112 for restoring the container to a planar sheet from which the ramp 127 and/or front and rear supports 119, 121 can be optional removed. Although the extension 110 and ferromagnetic strip 112 are shown on front panel 109 and right side panel 115, respectively, they may be provided on any adjacent edges of any two intersecting ones of the panels 109, 111, 113, 115.
It is to be appreciated that the foregoing is a description of a preferred embodiment of the invention to which alterations and modifications may be made without departing from the spirit and scope of the invention.
Number | Date | Country | |
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Parent | 13166154 | Jun 2011 | US |
Child | 13213861 | US |