The invention relates to a planar drive system and a method for operating a planar drive system.
Planar drive systems may inter alia be used in automation technology, in particular manufacturing technology, handling technology and process engineering. Planar drive systems may be used to move or position a moving element of a system or machine in at least two linearly independent directions. Planar drive systems may comprise a permanently energized electromagnetic planar motor having a planar stator and a rotor movable on the stator in at least two directions. In this context, the planar stator may be mounted in any mounting position and, for example, the rotor may be located above the stator, with respect to a normal direction towards the center of the earth. This means that the rotor may be placed on top of the stator when the planar drive system is switched off and may thus be held on the stator. However, other installation positions are also conceivable in which the rotor is held on the stator with the aid of magnetic forces generated by the stator, and in this case a weight force of the rotor is balanced by a magnetic force.
In a permanently energized electromagnetic planar motor, a driving force is exerted on the rotor by the fact that energized coil groups of a stator assembly interact magnetically with driving magnets of a plurality of magnet arrangements of the rotor. Planar drive systems with rectangular and elongated coil groups and rectangular and elongated magnet arrangements of the rotor are known from the prior art. Such a planar drive system is described, for example, in the disclosure document DE 10 2017 131 304 A1. With the aid of such a planar drive system, in particular a linear and translational movement of the rotor becomes possible. This means that with the aid of such a planar drive system, the rotor may be moved freely parallel to the stator surface above a stator surface under which the rectangular and elongated coil groups are arranged, and may be moved perpendicular with regard to the stator surface at least at different distances from the stator surface.
Furthermore, such a planar drive system is capable of tilting the rotor by a few degrees and rotating it by a few degrees. The aforementioned movements may be carried out above arbitrary points of the stator surface. The fact that the rotor may be tilted or rotated a few degrees provides a planar drive system with sufficient degrees of freedom for most applications. However, it may be that the intended use of the planar drive system requires further movements which cannot be carried out in this way with the aid of a rotor of the planar drive system.
The present invention provides a planar drive system which allows larger degrees of freedom of movement of objects arranged on rotors. The present invention further provides a corresponding method of operation for such a planar drive system.
According to a first aspect, a planar drive system comprises at least one stator assembly having in each case a plurality of coil groups for generating a stator magnetic field, a stator surface above the stator assembly, and a first rotor and a second rotor, wherein the first rotor and the second rotor each comprise a plurality of magnet units for generating a rotor magnetic field, wherein the first rotor and the second rotor may be moved above the stator surface at least in a first direction and a second direction with the aid of an interaction of the stator magnetic field with the rotor magnetic field, wherein a coupling device is arranged between the first rotor and the second rotor, wherein a connection may be established between the first rotor and the second rotor with the aid of the coupling device, wherein the planar drive system comprises a controller, wherein the controller is set up to send control signals to the stator assembly, the stator assembly being set up to energize the coil groups on the basis of the control signals in such a way that movements of the first rotor and of the second rotor coordinated with one another with respect to the coupling device are carried out with the aid of the stator magnetic field
According to a second aspect, a method for operating a planar drive system comprises at least one stator assembly having in each case a plurality of coil groups for generating a stator magnetic field, a stator surface above the stator assembly, and a first rotor and a second rotor, wherein the first rotor and the second rotor each comprise a plurality of magnet units for generating a rotor magnetic field, wherein the first rotor and the second rotor may be moved above the stator surface at least in a first direction and a second direction with the aid of an interaction of the stator magnetic field with the rotor magnetic field, wherein a coupling device is arranged between the first rotor and the second rotor, wherein with the aid of the coupling device a connection is established between the first rotor and the second rotor, wherein the planar drive system comprises a controller, the controller outputting control signals to the stator assembly, the stator assembly energizing the coil groups on the basis of the control signals in such a way that mutually coordinated movements of the first rotor and of the second rotor are carried out with the aid of the stator magnetic field
According to a third aspect, a planar drive system comprises at least one stator assembly having in each case a plurality of coil groups for generating a stator magnetic field, a stator surface above the stator assembly, and a first rotor and a second rotor, wherein the first rotor and the second rotor each comprise a plurality of magnet units for generating a rotor magnetic field, wherein the first rotor and the second rotor may be moved above the stator surface at least in a first direction and a second direction with the aid of an interaction of the stator magnetic field with the rotor magnetic field, wherein a coupling device is arranged between the first rotor and the second rotor, wherein a connection may be established between the first rotor and the second rotor with the aid of the coupling device, wherein the planar drive system comprises a controller.
The controller is set up to send control signals to the stator assembly, the stator assembly being set up to energize the coil groups on the basis of the control signals in such a way that movements of the first rotor and of the second rotor coordinated with one another with respect to the coupling device are carried out with the aid of the stator magnetic field, wherein the stator assembly is arranged to energize the coil groups on the basis of the control signals in such a way that the connection may be released and may be formed again.
The controller may be operated in a first operating mode and in a second operating mode, wherein in the first operating mode, based on coupling information, the control signals are output in such a way that the connection of the first rotor and the second rotor is taken into account, and wherein in the second operating mode, based on decoupling information, the control signals are output in such a way that the first rotor and the second rotor are moved individually, wherein determining the coupling information or the decoupling information, respectively, is carried out on the basis of the position of the first rotor and of the second rotor taking into account a dimension of the coupling device, wherein magnetic field sensors provided in the stator modules detect the magnetic fields of the magnet units of the first rotor and of the second rotor in order to detect the position of the first rotor and of the second rotor.
A planar drive system comprises at least a stator assembly each comprising a plurality of coil groups for generating a stator magnetic field, a stator surface above the stator assembly, and a first rotor and a second rotor. The first rotor and the second rotor each comprise a plurality of magnetic units for generating a rotor magnetic field. The first rotor and the second rotor may be moved above the stator surface in a first direction and a second direction by an interaction of the stator magnetic field with the rotor magnetic field at least. It may be provided in this context that one or more stator assemblies are arranged in a stator module and the stator surface forms a continuous surface of the stator modules or of the stator assemblies. In particular, the stator surface may be configured substantially two-dimensionally in the first direction and the second direction, so that the first rotor and the second rotor may be moved substantially in parallel to the stator surface.
Furthermore, in the planar drive system according to the invention, a coupling device is arranged between the first rotor and the second rotor, with the aid of which a connection may be established between the first rotor and the second rotor. The planar drive system further comprises a controller, wherein the controller is arranged to output control signals to the stator assembly. The controller may further be arranged to receive signals from magnetic field sensors arranged in the stator modules and to use these signals for a position determination of the first rotor and second rotor, respectively. If a plurality of stator assemblies is present, the control signals may be output to a plurality of stator assemblies. If one or more stator assemblies are arranged in a stator module, it may be provided that the output of the control commands to the stator assemblies is configured as an output of control commands to the stator modules. The stator assembly is set up to energize the coil groups on the basis of the control signals in such a way that movements of the first rotor and of the second rotor coordinated with each other with respect to the coupling device are carried out with the aid of the stator magnetic field.
The coordinated movement allows an object placed on the first rotor and/or an object placed on the second rotor to be moved, as the case may be, in degrees of freedom that would not be possible with the first rotor or the second rotor individually. The coordinated movement may further comprise, when the connection between the first rotor and the second rotor is established, energizing the coil groups in such a way that an overall system consisting of the first rotor and the second rotor is moved without individually carrying out different movements of the first rotor and the second rotor.
The stator modules may comprise a stator module housing, wherein the stator assemblies of the stator modules are each arranged within the stator module housing.
In an embodiment, the connection may be released during operation and the stator assembly is arranged to energize the coil groups using the control signals in such a way that the connection may be released and re-established again. In this embodiment, the planar drive system is set up to connect the first rotor and the second rotor to each other with the aid of the coupling device and also to release the resulting connection again during operation. Thus, for example, within the framework of the use of the planar drive system in automation technology, movements of an object on, for example, the first rotor may be moved in degrees of freedom that would not be possible without coupling the first rotor to the second rotor.
In an embodiment, the controller may be operated in a first operating mode and in a second operating mode. In the first operating mode, the control signals are output based on coupling information in such a way that the existing connection of the first rotor and the second rotor is taken into account. In the second operation mode, the control signals are output based on decoupling information in such a way that the first rotor and the second rotor are moved individually. Thus, in the first operation mode, the connection between the first rotor and the second rotor is formed and the control signals are output for a joint coordinated movement of the first rotor and the second rotor. In the second mode of operation, the connection between the first rotor and the second rotor is disconnected and the control signals are output in such a way that the first rotor and the second rotor may be moved individually and independently of each other.
In an embodiment, the first rotor comprises a first coupling element and the second rotor comprises a second coupling element. The first coupling element and the second coupling element are part of the coupling device. A form-fit connection and/or a mechanical force-fit connection and/or a magnetic force-fit connection may be established between the first coupling element and the second coupling element. It may be provided that the form-fit connection and/or the mechanical force-fit connection and/or the magnetic force-fit connection are established by moving the first rotor and the second rotor relative to each other in a predetermined manner until the corresponding connection is formed. At first, the controller is thus operated in the second operating mode, in which the first rotor and the second rotor may be moved individually. After the connection has been established, the controller may then be switched to the first operating mode and the first rotor and the second rotor may be moved simultaneously in a coordinated manner.
In an embodiment, the first coupling element and the second coupling element provide a mechanical coupling between the first rotor and the second rotor. In an embodiment, the first coupling element and the second coupling element provide a magnetic coupling between the first rotor and the second rotor. It may also be provided, for example, that the first coupling element and the second coupling element provide both a mechanical coupling and a magnetic coupling.
In an embodiment, the first coupling element comprises a recess and the second coupling element comprises a protrusion matching or complementary to the recess. The connection is established by inserting the protrusion into the recess. Insertion of the protrusion into the recess may be effected by a coordinated movement of the first rotor and the second rotor relative to each other.
In an embodiment, the first rotor and/or the second rotor may be tilted out of a plane defined by the first direction and the second direction to release the connection. This makes it possible, for example, for a force-fit connection of the first rotor and the second rotor in the plane defined by the first direction and the second direction to be allowed for with the aid of the protrusion and the recess, and for a movement of the first rotor or the second rotor in this plane to result in a movement of the respective other rotor due to the form-fit connection. The release of the connection may in this context be effected by tilting the first rotor and/or the second rotor out of the plane accordingly, thereby removing the protrusion from the recess. The first rotor and the second rotor may then be moved away from each other and subsequently tilted back to a normal position parallel to the stator surface, so that the first rotor and the second rotor may then again be moved individually and independently of each other.
In an embodiment, the first rotor and the second rotor may be tilted in opposite directions with regard to each other in order to release the connection.
In an embodiment, the first coupling element is integrated into a first circumferential edge element of the first rotor and the second coupling element is integrated into a second circumferential edge element of the second rotor.
In an embodiment, the first coupling element and the second coupling element comprise magnets. In an embodiment, the magnets of the first coupling element and/or the magnets of the second coupling element are supported in a rotatable manner. In this context, if the magnets are supported in a rotatable manner, a coupling device may be provided in which the magnets supported in a rotatable manner, when the first rotor and the second rotor are moved relative to each other, rotate to a position in such a way that a corresponding magnetic force is formed between the magnets between the first rotor and the second rotor, resulting in a coupling of the first rotor and the second rotor. Alternatively, the magnets may also be permanently installed at predetermined positions, in which case restrictions with regard to the coupling capability may have to be accepted.
In an embodiment, the coupling device is arranged to trigger a movement of an element arranged on the first rotor by a movement of the second rotor relative to the first rotor. The second rotor may thus be used to mechanically transmit a movement to an element of the first rotor via the coupling device. This may be carried out with both detachable and non-detachable connections between the first rotor and the second rotor.
Furthermore, a method for operating such a planar drive system is provided, wherein the planar drive system comprises the properties already mentioned. In this planar drive system, the controller outputs control signals to the stator assembly, and the stator assembly energizes the coil groups on the basis of the control signals in such a way that mutually coordinated movements of the first rotor and the second rotor are executed with the aid of the stator magnetic field.
In an embodiment of the method, the connection is released during operation, with the stator assembly energizing the coil groups based on the control signals in such a way that the connection is released and established again.
In an embodiment of the method, the controller may be operated in a first operating mode and in a second operating mode. In the first operating mode, the control signals are output based on coupling information in such a way that the connection of the first rotor and the second rotor is taken into account. In the second operation mode, the control signals are output based on decoupling information in such a way that the first rotor and the second rotor are moved individually.
So that the manner in which the above recited features of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
The coil groups 4 are used to generate a stator magnetic field. In the embodiment shown, the coil groups 4 are embodied as rectangular and elongated coil groups 4, but may also be embodied differently. In each stator assembly 3 of the stator modules 2, three individual rectangular and elongated coils are shown in a coil group 4. Likewise, in an embodiment, a different number of individual rectangular and elongated coils could form a coil group 4. In this context, a longitudinal extension of the coils is oriented in parallel to one of the edges of the respective stator assembly 3. Below each coil group 4 shown, further coils are present which have an orientation rotated by 90 degrees with respect to their longitudinal extension. This grid of elongated and rectangular coil groups 4 may be embodied one above the other multiple times. In real terms, neither stator assemblies 3 nor coil groups 4 are visible, since they are surrounded by a stator module housing 7 of the stator module 2.
The six stator modules 2 form a continuous stator surface 5 above the stator assemblies 3, the stator surface 5 being delimited by the stator module housings 7. Furthermore, a controller 10 is arranged, which is connected to one of the stator modules 2 by a data line 11. A communication link may also be embodied between the stator modules 2. The controller 10 is set up to output control signals via the data line 11 to the stator modules 2 or the stator assemblies 3 within the stator modules 2, and the stator assemblies 3 are set up to energize the coil groups 4 on the basis of the control signals. In this context, even if no stator assemblies 3 or coil groups 4 are shown in the other stator modules 2, each stator module 2 is equipped with stator assemblies 3 and coil groups 4. By energizing, the coil groups 4 may provide a stator magnetic field, and with the aid of the stator magnetic field, rotors 100 may be moved above the stator surface 5.
The first direction 21 and the second direction 22 are perpendicular with regard to each other and are arranged in a plane defined by the stator surface 5. To some extent, the rotors 100 may also be moved perpendicular with regard to the first direction 21 and the second direction 22. Furthermore, the rotors 100 may be rotated by a few degrees at any positions above the stator surface 5 and tilted by a few degrees from a resting position parallel to the stator surface 5. The first rotor 101 and the second rotor 102 are connected to each other with the aid of a coupling device 110. Thus, the coupling device 110 is arranged between the first rotor 101 and the second rotor 102. With the aid of the coupling device 110, a connection may be embodied between the first rotor 101 and the second rotor 102.
The controller 10 outputs the control signals to the stator assemblies 3 and the stator modules 2, respectively, in such a way that the coil groups 4 are energized based on the control signals in such a way that movements of the first rotor 101 and the second rotor 102 coordinated with each other with respect to the coupling device 110 are carried out with the aid of the stator magnetic field. Since the first rotor 101 and the second rotor 102 are connected via the coupling device 110, it is necessary to coordinate the movements of the first rotor 101 and the second rotor 102 during operation of the planar drive system 1, and thus to overall provide an improved planar drive system 1 with rotors 100 connected with the aid of the coupling device 110.
In the stator module 2 shown at the top left, it is outlined that the stator modules 2 may comprise magnetic field sensors 6 with the aid of which a magnetic field may be determined. In particular, the magnetic field sensors 6 are set up to determine the rotor magnetic fields of the magnetic units 105 and to output corresponding measurement signals to the controller 10. With the aid of these measurement signals, a position of the rotors 100 may be determined by the controller 10.
In an embodiment, the connection between the first rotor 101 and the second rotor 102 provided by the coupling device 110 may be released during operation. The stator assemblies 3 or the stator modules 2 are arranged to energize the coil groups 4 based on the control signals in such a way that the connection between the first rotor 101 and the second rotor 102 may be released and re-established.
In the embodiment example of
The controller 10 shown in
In this case, information on the first operating mode and the second operating mode may e.g. be provided with the aid of magnetic field sensors 6 shown in one of the stator modules 2 in
In the coupling mechanism of
In
The coupling devices 110 described in connection with
In this regard, the embodiments of
In the embodiment examples of
In
In an embodiment, the magnets 130 of the first coupling element 111 and/or the second coupling element 112 are supported in a rotatable manner. If the magnets 130 are supported in a rotatable manner, a system may be provided in which, by moving the first rotor 101 and the second rotor 102 relative to each other in such a way that the magnets 130 of the first rotor 101 come into the sphere of influence of the magnets 130 of the second rotor 102 and, due to the rotatability, align themselves in a sensing manner in such a way that a magnetic force-fit connection is provided between the first rotor 101 and the second rotor 102. Such a system is particularly flexible in use.
Overall, it may be provided that, if the force of one pair of magnets 130 is not sufficient or the force of two pairs of magnets 130 (as shown in
The magnets 130 of the embodiment example of
The element 200 on the plate 220 of the planar drive systems 1 of
The coupling device 110 further comprises a rope connection 155, wherein a movement of the first rotor 101 away from the second rotor 102 with the aid of the rope connection 155 lowers the rotatably supported crane 230 and a movement of the first rotor 101 towards the second rotor 102 raises the rotatably supported crane 230. In order to assist in this, a spring 233 is further arranged to push an upper element 232 out of a lower element 231, the lower element 231 being connected to the second rotor 102. The upper element 232 may be lowered accordingly by the force against the spring 233 transmitted via the rope connection 155. A cord and/or wire may also be used in place of the rope connection 155. The rotatably mounted crane 230 may be appropriately rotated about the second rotor 102 with the aid of a coordinated movement of the first rotor 101 relative to the second rotor 102. Thus, a movement of the first rotor 101 may adjust both the height of the crane with the aid of the rope connection 155 and a rotational orientation of the crane 230 with the aid of the relative movement of the first rotor 101.
Number | Date | Country | Kind |
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10 2021 121 530.7 | Aug 2021 | DE | national |
The present patent application is a continuation of international Patent Application No. PCT/EP2022/072517, filed Aug. 11, 2022, entitled “Planar Drive System,” which claims the priority of German patent application DE 10 2021 121 530.7, filed Aug. 19, 2021, entitled “Planarantriebssystem,” each of which is incorporated by reference herein, in the entirety and for all purposes.
Number | Date | Country | |
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Parent | PCT/EP2022/072517 | Aug 2022 | WO |
Child | 18432851 | US |