This application claims the benefit of priority based on Canadian Application No. 3,064,242, filed on Dec. 9, 2019, entitled, “PLANAR MEMS-BASED PHASE SHIFTER,” the disclosure of which is hereby incorporated by reference herein.
The present invention relates to phase shifters, and particularly to planar micro-electromechanical system (MEMS)-based phase shifters.
Phased array systems are rapidly growing for the emerging millimeter-wave communication systems such as 5G, automotive radar and mobile satellite communications. Phase shifter is a critical component in millimeter-wave phased array systems as it provides the required phase shift for the radio frequency (RF) signal. There is an increasing desire for phase shifters to have low insertion loss, low insertion loss variation, linear phase frequency response, low power consumption, and low cost.
Different techniques and approaches have been adopted for achieving phase tuning. Ferroelectric phase shifters provide fast tuning speed, high power handling capability, and low power consumption. However, they suffer from high insertion loss variations. Silicon-based passive phase shifters such as reflective-type phase shifters provide a good planar solution at millimeter-wave frequencies and have been used extensively in modern phased array systems. Nevertheless, they show high insertion loss and high insertion loss variation. Switched-line phase shifters that employ micro-electromechanical system (MEMS) switches have much less insertion loss and insertion loss variation. However, conventional MEMS phase shifters usually have high profile, high driving voltages and/or high fabrication costs which limit their ability of mass production in commercial phased-array systems.
There is therefore a desire to provide a tunable phase shifter that addresses at least some of the above problems.
According to various embodiments of the invention, a high-resistivity silicon (HRS) slab coated with metallic gratings is employed as a perturber and is placed over a grounded coplanar waveguide (GCPW) line. The vertical distance between the HRS slab and the GCPW line is variable to achieve phase tuning. The vertical distance can be controlled by moving the HRS slab towards or away from the GCPW line by a low-cost and low-profile magnetic actuation system.
According to one aspect of the invention, a planar micro-electromechanical system (MEMS)-based phase shifter is provided which comprises a dielectric substrate; a GCPW transmission line for carrying input and output signals; a high-resistivity silicon (HRS) slab coated with metallic gratings over the GCPW line; and a MEMS actuator for adjusting a distance between the HRS slab and the GCPW line to provide a phase shift.
These and other features of the invention will become more apparent from the following description in which reference is made to the appended drawings.
Although the following detailed description contains, for the purposes of explanation, numerous specific details in order to provide a thorough understanding of the preferred embodiments of the invention. It is apparent, however, that the preferred embodiments may be practiced without these specific details or with an equivalent arrangement. The description should in no way be limited to the illustrative implementations, drawings, and techniques illustrated below, including the exemplary designs and implementations illustrated and described herein.
Traditional passive phase shifters have high loss variation with phase changing. When the passive phase shifters are used in phased array antennas, the antenna beam (radiation pattern) can be highly distorted while steering the beam. As well, passive phase shifters at the millimeter-wave frequency range may have high average insertion loss to account for. Higher insertion loss variation leads to a significant distortion of the radiation pattern while the beam is being steered. Using variable gain amplifiers/attenuators to compensate for the change in the phase shifter insertion loss is one way to solve this problem; however, this approach adds to the design complexity, overall cost, power consumption and/or noise level of the integrated system.
For active phased arrays with a high precision beam pointing, each individual antenna element may be integrated with its own phase shifter. This imposes a stringent size constraint on the total foot print of the phase shifting element. For example, for Ka-band phased arrays operating at a frequency of 30 GHz, each phase shifter with its active and passive peripherals may occupy only a small area (e.g., 5 mm×5 mm). Commercial phased array systems also desire low cost integration and fabrication. The size limitation and the lack of a low cost packaging solution for mass-production in some existing solutions make them difficult for the use in large commercial phased arrays.
According to one aspect of the description, an approach for phased arrays is exploited that provides a phase shifter exhibiting low average insertion loss as well as low insertion loss variation throughout the tuning range. The use of a low-cost and low-profile magnet actuation system also allows for a simple, low cost and low power consumption system.
According to various embodiments of the description, the phase shifter includes a high-resistivity silicon (HRS) slab coated with metallic gratings and a grounded coplanar waveguide (GCPW) transmission line. The HRS slab coated with metallic gratings acts as a perturber and is placed over the GCPW transmission line. The vertical distance (hereinafter may referred to as “gap”) between the HRS slab and the GCPW line is variable to effect phase shift. The gap can be controlled by moving the perturber towards or away from the GCPW line and the movement of the perturber is controlled by a low-cost and low-profile magnet actuation system. In various embodiments of the description, the magnet actuation system is a micro-electromechanical system (MEMS) actuator.
As shown in
The perturber 104 includes a HRS slab 105 coated with a plurality of metallic gratings 106. The width of the HRS slab 105 is shown as WHRS, the height of the HRS slab 105 is shown as H, and the height of the metallic gratings 106 is shown as T.
According to the embodiment, the HRS slab 105 is a slab of intrinsic silicon with high resistivity. In one exemplary example, the HRS slab 105 has a resistivity of 3000 Ω·cm and a relative dielectric constant of 11.6. In one exemplary example, the dimensions of the HRS slab 105 are 2×3×0.3 mm3.
In one exemplary example, the substrate 101 for the GCPW line 102 is made from Rogers™ 4360. In the example, the substrate 101 has a relative dielectric constant of 6.15 and dielectric loss tangent of 0.0038. In one implementation, the thickness of the substrate 101 is 8 mm.
It should be understood that while the description provides several specific numbers to describe the various parameters of the phase shifter 100, the description is not limited to these numbers and other values can be used within the knowledge of the skilled person. For example, the HRS slab can have any high resistivity of, for example but not limited to, above 4000 Ω·cm.
The use of HRS slab 105 with metallic gratings 106 enables low average insertion loss as well as low insertion loss variation throughout the tuning range. The crystalline structure of Silicon enables a smooth surface for the HRS slab 105 to coat the metallic gratings 106. HRS has a relatively high dielectric constant which helps reduce the phase velocity of the traveling wave. On the other hand, HRS also shows low loss in high frequencies improving the performance of the phase shifter 100. Metallic gratings 106 are periodic structures that can decrease the phase velocity of the travelling wave due to the slow-wave phenomenon.
According to the embodiment, the tenability of the phase shifter 100 is realized by controlling the vertical distance (shown as Gap in
It is understood that phase shift can be provided by adding perturbation to a guiding structure. The perturbation alters the wave velocity of the guiding structure and as a consequence a phase shift is realized. The amount of phase shift (Δφ) is proportional to a shift of the propagation constant (Δβ) and an interaction length L between the perturber and the guiding structure. A perturbation of a small displacement (e.g., of the order of microns) of the vertical distance can be sufficient to obtain a full range of phase shift for a device length (L) of the order of the wavelength. The amount of phase shift can be calculated as:
Δφ=Δβ·L (1)
where L is the interaction length between the perturber (e.g., the perturber 104) and the guiding structure (e.g., the GCPW line 102) and in this case L is the length of the phase shifter 100. Δβ is the change in the phase constant (β) of the guiding structure when the perturber is suspended over the guiding structure. Δβ depends on the vertical distance (Gap) between the perturber and the guiding structure. The maximum phase shift (Δβmax) per interaction length is reached when there is a maximum change in the phase constant (Δβ) of the transmission line and this happens when the perturber is at the minimum distance with respect to the guiding structure. As the perturber moves further from the guiding structure, Δβ decreases until the perturber and the guiding structure are far enough that they have minimum interaction and Δβ goes to zero.
To determine the maximum phase tuning range that can be reached, the perturber 104 is placed at the minimum vertical distance (Gapmin) with respect to the GCPW line 102. For small gap values (Gap<<WHRS), the transmission line model of the structure can be defined as shown in
The model is a periodic connection of two transmission lines with low and high impedances. If the alternating high and low impedance sections 111, 113 are short in length compared to the wavelength and the grating width (W, S) is small compared to the gap value (Gap), each section can be approximated by an L-C lumped element model. The low-impedance section 113 is the model for part of the structure where the metallic grating 106 is over the GCPW line 102 which increases the line capacitance and decreases the line inductance. The high-impedance section 111 is the model for part of the structure where there is no metallic grating over the GCPW line 102. When the two sections 111, 113 are cascaded together, the series inductance is dominated by the high impedance section 111, while the capacitance is dominated by the low-impedance section 113. As a consequence, the phase velocity of the structure becomes slower and a phase shift is reached. The phase constant β and the characteristic impedance Z of the structure are derived as:
In (2), βl and βh show the phase constants of the low-impedance and high-impedance sections 113, 111 respectively, and Zl and Zh show the characteristic impedances of the low-impedance and high-impedance sections 113, 111 respectively, l equals W+S and K equals Zl/Zh.
The results show that HRS coated with metallic gratings has the highest phase constant and correspondingly provides the most phase tuning range.
Placing the perturber over the guiding structure alters the characteristic impedance of the guiding structure. The amount of alteration depends on the type of perturber and also the vertical distance (Gap) between the perturber and the guiding structure.
As shown in
In one embodiment, the impedance of the signal line 103 can be set to 70Ω under the perturber 104 in order to provide proper impedance matching for input and output impedance of 50Ω when the vertical distance (Gap) values are small.
As shown in
Also, the interaction length can be determined to provide the impedance matching for large gap values due to the Fabry-Perot resonance. In one embodiment, the interaction length L is set at 3 mm.
According to various embodiments of the description, the tunability of the phase shifter 100 is realized by a magnetic actuation system that controls the movement of the perturber 104. The magnetic actuator moves the perturber slab 104 vertically with respect to the GCPW line 102 and changes the vertical distance (Gap) to effect phase shift.
As shown in
According to one embodiment of the description, the permanent magnet 107 is a miniaturized light-weight permanent magnet made from samarium-cobalt (SmCo) with high magnetization. The package 110 is a 3-D printed enclosure.
The magnetic actuator 106, 107, 108, 110 utilizes the repulsion and attraction forces occurring between the permanent magnet 107 and the planar electromagnetic coil 108 to move the perturber slab 104 with high precision and in a repeatable manner. By passing electric current into the coil 108, a magnetic field is generated which exerts magnetic forces to the permanent magnet 107 and moves the permanent magnet 107 that is attached to the membrane 106 and in turn moves the perturber slab 104. The direction of current determines the direction of the movement. In one implementation, the design parameters (mm) of the planar coil 108 and the membrane 106 are listed in Table III.
The metallic gratings 106 are fabricated using a high-precision microfabrication technique.
The metallic grating layer is fabricated by photolithography. In one embodiment, the process 1000 starts with a spin coating (1010) of a negative photoresist. An example of the photoresist can be ma-N 1410. The spin coating can be performed at a speed of 3000 rpm and acceleration of 500 rpm/s for 60 seconds. The sample is then baked (1020) on a hot plate. In one implementation, the sample is based at 110° C. for 90 seconds. The resulting thickness of the photoresist is about 950 nm. This layer is then patterned via photolithography (1030) using a chrome photomask. During this step 1030, the photoresist may be exposed (1032) to UV light. In one implementation, the UV light has an intensity of 350 mW/cm2 and the photoresist is exposed at a wavelength of 365 nm for 35 seconds. This is then be followed by developing (1034) the sample in a developer such as ma-D 533/S. A descum process (1035) can be performed between the steps of lithography (1030) and metal deposition (1040) to remove any thin photoresist residue which could cause poor metal adhesion. In one implementation, the descum process (1035) is performed by an oxygen plasma ashing of about 20 seconds at a low temperature. Then, a metal layer can be deposited (1040) by electron beam evaporation. The metal layer can include a Titanium adhesion layer of 10 nm and a copper layer of 200 nm. It should be understood that the metal layer can be made from other metals with good conductivity, such as but limited to aluminum, gold, and silver. A lift-off process (1050) is then performed. In one implementation, the lift-off process is performed in Remover PG heated to 80° C. with the use of liquid pressure from a pipette. After fabricating the metallic gratings 106, an Al2O3 passivation layer 201 (see
In step (1210), the polyimide membrane 106 is obtained. In one embodiment, the membrane 106 is made from polyimide material and it is patterned by laser machining. The permanent magnet 107 and the HRS slab 104 are then attached (1220) to two sides of the membrane 106. The miniaturized permanent magnet 107 used in this example is made of highly magnetized SmCo. A 3D-printed enclosure 110 is used to package (1230) the membrane 106, the magnet 107, the HRS 104, and the planar spiral coil 108. In one exemplary example, the planar spiral coil 108 can be fabricated using PCB technology and the spiral coil is able to carry up to 400 mA of direct current (DC) current.
In the initial state of the phase shifter 100, the HRS slab 104 is placed over the GCPW line 102 and the DC current is zero. By increasing the current in the reverse direction, the HRS slab 104 is pressed on the GCPW line 102. As shown in
According to various embodiments of the description, the design and implementation of a novel low-cost wide-band MEMS-Based phase shifter at Ka-band is provided. The phase shifter operates by suspending a slab of HRS 105 coated with metallic gratings 106 over a GCPW line 102. The tunability of the phase shifter 100 is realized by controlling the gap between the slab of HRS 104 and the GCPW line 102. The fabricated phase shifter shows insertion loss of 1.5±0.6 dB and insertion loss variation of 0.8 dB in the frequency range of 25-32 GHz. The phase shifter shows the phase tuning range of 75°/mm at 30 GHz. The discrepancy in the simulation and measurement results of the phase tuning range is mainly due to the roughness of the GCPW line 102.
The actuator draws up to 230 mA of DC current to realize the phase tuning range of 66°/mm. Voltage range of 0-0.6 volts is used to provide DC current range of 0-200 mA. The relatively high level of DC power consumption is mainly due to the ohmic loss of planar spiral coil used in the actuator system and also the initial position of the HRS slab. Modifying and optimizing the actuator system can alleviate the power consumption issue.
While several embodiments have been provided in the present disclosure, it should be understood that the disclosed systems and methods might be embodied in many other specific forms. The present examples are to be considered as illustrative and not restrictive, and the intention is not to be limited to the details given herein. For example, the various elements or components may be combined or integrated in another system or certain features may be omitted, or not implemented.
In addition, techniques, systems, subsystems, and methods described and illustrated in the various embodiments as discrete or separate may be combined or integrated with other systems, modules, techniques, or methods. Other items shown or discussed as coupled or directly coupled or communicating with each other may be indirectly coupled or communicating through some interface, device, or intermediate component whether electrically, mechanically, or otherwise. Other examples of changes, substitutions, and alterations are ascertainable by one skilled in the art and could be made. The scope of the claims should not be limited by the preferred embodiments set forth in the examples, but should be given the broadest interpretation consistent with the description as a whole
Number | Date | Country | Kind |
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3064242 | Dec 2019 | CA | national |