The present invention relates generally to a planar multi-layered thin combiner configured to be implemented into dielectric materials and more particularly into toroid surfaces such as windshields. Such arrangements are operable to overlay graphics and/or data onto a wholly undistorted unmodified real-world view.
Planar reflective surfaces are commonly used to trace light without optical modulation, where any effect on the wavefront shape (such as wavefront distortion, optical aberrations) must be negligible. In recent years, with the evolvement of imaging systems and displaying units, the ability to project virtual images on a large aperture with compact sizes and elegant forms of systems is now possible more than ever.
One example for the projection of virtual images is disclosed in
In order to implement the above-mentioned optical configuration in a car, for a HUD system, a windshield is commonly used as the partially reflective surface to refract the light to produce an Eyebox whose location is adjusted to the driver's eyes. Nowadays in most cars, the geometry of the windshield has a curvature; in many cases in the form of a toroid. As a result, the wavefront of the collimated light, that meets the windshield is being distorted, what may cause a decrease in image quality of the image seen by the driver. In particular, due to the transverse uniformity of the collimated light being reflected by the toroid windshield, the degree of distortion of the wavefront varies within different areas of the windshield as a result of the difference in distance of areas of the windshield to the driver's eyes. The projection of an image at the peripheral areas of a windshield leads to a longer distance from the windshield to the driver's eyes compared to a projection of an image at the central region of a windshield.
In
The occurrence of distorted images as a result of collimated light interacting with curved surfaces is further not limited to toroid surfaces, e.g. used in windshield-based cars' HUD, but further applies to a variety of Augmented Reality (AR) systems (such as head mounted device).
Thus, there is a need to provide for an optical element that can be implemented into toroid surfaces, such as windshields, and may reduce or remove distortion of collimated light.
The following is a simplified summary providing an initial understanding of the invention. The summary does not necessarily identify key elements nor limit the scope of the invention, but merely serves as an introduction to the following description.
A planar multi-layered thin combiner “PMLTC” is disclosed herein. The planar multi-layered thin combiner comprises a plurality of planar connectable layers each having a separate active area which is coated with a partially reflective filter
The present invention provides a planar multi-layered thin combiner “PMLTC” for receiving and directing incident light, said PMLTC comprising: a first layer comprising a wave retarder; a second layer comprising a transparent dielectric material, said second layer comprising a plurality of planar segments each having a separate active area; wherein the incidence angle of the light and the optical axis of each segment satisfies a Brewster angle; wherein each segment comprises a partially reflective layer to reflect the s-polarization only and not the p-polarization; a third layer comprising a wave retarder.
In an embodiment, the two wave retarders are orientated perpendicular to each other.
In an embodiment, the PMLTC is configured for adhesion to a transparent surface.
In an embodiment, the plurality of PMLTC segments is embedded inside a transparent surface.
In an embodiment, the transparent surface is a window, windscreen or windshield.
In an embodiment, each segment of the plurality of PMLTC segments is a Mangin mirror-type surface.
In an embodiment, the PMLTC has a thickness of 1 millimeter or less.
In an embodiment, the PMLTC operable to transmit light, irrespective of viewing angle, without perceptible geometrical discontinuities in the form of one or more of: optical vignetting, distortion and scattering.
These, additional, and/or other aspects and/or advantages of the present invention are set forth in the detailed description which follows; possibly inferable from the detailed description; and/or learnable by practice of the present invention.
For a better understanding of embodiments of the invention and to show how the same may be carried into effect, reference will now be made, purely by way of example, to the accompanying drawings in which like numerals designate corresponding elements or sections throughout.
In the accompanying drawings:
In the following description, various aspects of the present invention are described. For purposes of explanation, specific configurations and details are set forth in order to provide a thorough understanding of the present invention. However, it will also be apparent to one skilled in the art that the present invention may be practiced without the specific details presented herein. Furthermore, well known features may have been omitted or simplified in order not to obscure the present invention. With specific reference to the drawings, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the present invention only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for a fundamental understanding of the invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice.
Before at least one embodiment of the invention is explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is applicable to other embodiments that may be practiced or carried out in various ways as well as to combinations of the disclosed embodiments. Also, it is to be understood that the phraseology and terminology employed herein is for the purpose of description and should not be regarded as limiting.
Unless specifically stated otherwise, as apparent from the following discussions, it is appreciated that throughout the specification discussions utilizing terms such as “processing”, “computing”, “calculating”, “determining”, “enhancing” or the like, refer to the action and/or processes of a computer or computing system, or similar electronic computing device, that manipulates and/or transforms data represented as physical, such as electronic, quantities within the computing system's registers and/or memories into other data similarly represented as physical quantities within the computing system's memories, registers or other such information storage, transmission or display devices. Any of the disclosed modules or units may be at least partially implemented by a computer processor.
The following term definitions are provided to aid in construal and interpretation of the invention.
The term “field of view” (FOV) is the open, observable arca a person can see through their eyes or via an optical device.
The term “Brewster angle” indicates an angle at which light incident on the boundary surface of two dielectric media is reflected only in the proportions that are polarized perpendicularly to the plane of incidence (in relation to the electric field component). The reflected light is then linearly (collimated) polarized. Thus, the Brewster angle is an angle of incidence at which light with a particular polarization is perfectly transmitted through a transparent dielectric surface with no reflection.
In this document an innovative solution for an equivalent planar combiner with negligible wavefront distortions is presented. The method is based on the recently invented concept named the Multi-Layered-Thin-Combiner disclosed in PCT application no. PCT/IL2019/051404 where the optical component compensates the optical path differences (OPDs) resulted from the geometry of the curved surface.
The toroidal element 301 described in
To simulate a form of a typical windshield, that is used as a HUD's combiner in a car, for example, the back and the front toroidal surfaces are tilted at 1°. The back and the front toroidal surfaces are tilted and form a wedge-shaped cross-section.
As shown in
As a result of the tilted back toroidal surface in relation to the front toroidal surface rays of light entering toroidal element 301 do not travel the same distance through toroidal element 301. For example, the distance 306a of light ray 306 travelled within 301 is longer compared to the distance 307a of light ray 307. The difference in travelled distance between toroidal surfaces 304 and 305 leads to non-uniform reflection angles in which light rays 306 and 307 are reflected from toroidal surface 305 and further results in a non-uniform diffraction upon leaving toroidal element 301 at front surface 304.
As a consequence of the non-uniform reflection at the back toroidal surface 305, the wavefront of light is distorted along the y and z axes, respectively and the wavefront is no longer collimated.
The distortion along the y and z axes is further illustrated in
In
Additionally, the light that meets the front toroidal surface is also distorted as a result of reflection of incident light 302 at front toroidal surface 301. Therefore, two overlapped distorted images may be created. The larger the FOV, for example, the larger the windshield, the larger the distortion due to reflections occurring at the front or back toroidal surface and the more the quality of the image will be compromised.
In order to visually illustrate and to overcome reflections occurring at the front or back toroidal surface, the cross-section of the curved surface was analyzed by ray tracing of the incident light.
The illustration presented in
A previously developed solution that prevents or reduces the distortion of collimated 504 light that occurs at the back toroidal surface 502 is shown in
In order to correct the above-mentioned wave front distortion, as a result of the differences in reflection angles observed at the back toroidal surface 502, an additional internal surface 503, comprising a partially reflective coating is laminated inside the transparent dielectric material (e.g., glass). The additional internal surface is commonly referred to as a Mangin mirror-type surface 503. The compensation for the difference in reflection angle, as outlined in
The illustration presented in
In the present example, incident light 504 reaches the front toroidal surface 501 at an angle of about 45°, penetrates 501 and propagates inside the dielectric medium 505. The light exits surface 501 as a distorted wavefront and reaches the partially reflective Mangin mirror-type surface 503. The distorted wavefront is reflected by the partially reflective layer of the Mangin mirror-type surface 503 (e.g., an optical filter) and exits surface 503 at a modulated angle. Upon reaching surface 501, the wavefront is refracted at an angle of 45° according to Snell's law that corresponds to the angle of the incident light wavefront 504 meeting surface 501. The Mangin mirror-type surface 503 is configured to cancel out the toroidal aberration produced by the reflection on back toroidal surface 502. The Mangin mirror-type surface 503 is a reflective surface that behaves like a curved mirror and reflects light without toroidal aberration. Thus, the light that is modulated by the Mangin mirror 503 does not affect the wavefront.
The shape of the Mangin mirror can be adjusted to a toroidal surface via the calculation of a polynomial function defining the curvature of the Mangin mirror in relation to the toroidal surface. Due to provision of a Mangin mirror-type surface based on calculated coefficients in relation to the curvature of the toroidal surface, the overall optical power along the Mangin mirror is approximately zero. Hence, the Mangin mirror in general is an equivalent folding mirror (planar mirror) with negligible wavefront distortion.
In
As shown in
The equal convergence along the y and z axes is further illustrated in
The curved surface of an optical combiner may be expressed as an extended polynomial consisting of only two orders, where the symmetry along the vertical direction breaks due to the off-axis problem.
In line with the ray tracing result as detailed in
In many applications, and in particular in a windshield-based HUD, thin optical combiners are required. However, the degree of curvature of a windshield and the degree of curvature of a surface, e.g. surface required to reflect collimated light without any significant modulation thereby acting as a Mangin mirror, can be entirely different. Thus, the surfaces of windshield and Mangin mirrors may overlap.
In
The present invention solves the limitation of introducing Mangin-mirror type surfaces in, curved surfaces of dielectric materials, e.g. windshields. Further, the present invention provides a segmented form of a Mangin-mirror type correction surface named the Planar-Multi-Layered-Thin-Combiner (PMLTC).
The PMLTC comprises a number of segments that are introduced into a dielectric material, for example, a windshield of a car, van, helicopter, etc.
The transparency of the dielectric material 801 is not affected by the structure of the PMLTC elements, since the PMLTC segments within the dielectric material 802 are arranged in a way to form a continues layer of individual segments throughout the dielectric material 802. In each of the PMLTCs, the segments 805a. 805b and 805c are less curved than the external surface of toroidal surfaces 803 and 804, and thus, the introduction of multiple segments within the axial direction of dielectric material 802 is required. In the illustration presented in
In particular, the separation of a Mangin-mirror type surface into segments 805a, 805b and 805c enables the introduction of correction surfaces into dielectric materials, e.g. windshields, that exhibit a strong curvature.
In an embodiment, the curvature of a windshield is 30°, 35°, 40°, 45°, 50°, 55°, 60°, 65°, 70°, 75°, 80°, 85° or 90°. In an embodiment the curvature of a windshield is >40°. In an embodiment, the curvature of a windshield is >45°. In an embodiment, the curvature of a windshield is >60°. In an embodiment, the windshield is a front windshield. In an embodiment, the windshield is a back windshield. In an embodiment, the windshield is a side windshield. In an embodiment, the windshield is implemented in the roof of a vehicle.
In optical combiners, ghost images, created by straylight, might be created from secondary reflections from different surfaces that are not supposed to be involved in the optical arrangement. In the above-mentioned concept two additional reflections might occur from toroid surfaces 803 and 804 leading to two distorted ghost images.
In
To reduce or remove ghost-images from secondary reflections, for example, dielectric surfaces 903 and 904 of
The first wave retarder 905 and the second wave retarder 906 are optical devices that alter the polarization state of a light wave front travelling through it. Both wave retarders, the first wave retarder 905 and the second wave retarder 906, are half-wave plate retarders (λ/2). A half-wave plate retarder shifts the polarization of linearly polarized light by half of the wave-length.
According to embodiments of the present invention, in
The Mangin mirror-type surface of each of the segments 907 is configured to cancel out the toroidal aberration and each segment of the Mangin mirror-type surface 907 is a reflective surface that behaves like a curved mirror and reflects light without toroidal aberration. Thus, the light 910 that is modulated by the Mangin mirror-type segment 907b and is traced back to the observer's eye 911 is collimated light.
The portion of the light that passed through the partially reflective segment 907b transmits through a second λ/2 wave-retarder 906 (named the outer wave-retarder), where its slow axis is oriented by 45° relative to the s-polarization direction (and orthogonal to the slow axis of the inner wave retarder 905). The transmitted light 912 is rotated by 90°, and it is back to being p-polarized. Finally, it is refracted (at surface 904) to the air, where it is p-polarized (due to the Brewster angle in the air, the reflection from the boundary layer 904 is negligible).
The use of the two orthogonal wave-retarders of the present invention provides the ability to exploit the larger reflection efficiency of the filter to s-polarized light, whilst eliminating secondary images of strong external illumination sources (located in large angles relative to the windscreen's normal) that are expected to be developed due to stray-light that will be reflected by the PMLTC effective segments. By doing so, the present invention provides a thin element with optical power and an efficient reflectance, whilst the PMLTC segments are almost indistinguishable, due to a low average reflectance. Additionally, the power of the secondary images of strong illumination sources is minimized.
Each of the inner and outer wave-retarders may be cemented to a dielectric material, for example glass, by an index matching medium.
Locating the light source in the Brewster angle (the chief ray is ˜57º with respect to the incident angle of the glass) will allow to discard any minor reflections from surface 903. Additionally, two perpendicular wave retarders may enable to design an s-polarization based coating, while any reflection from surface 904 will be discarded as well. By doing so, an efficient filter with minimal average reflection can be produced with negligible ghost images.
Thus, the arrangement as disclosed in
In the above description, an embodiment is an example or implementation of the invention. The various appearances of “one embodiment”, “an embodiment”, “certain embodiments” or “some embodiments” do not necessarily all refer to the same embodiments. Although various features of the invention may be described in the context of a single embodiment, the features may also be provided separately or in any suitable combination. Conversely, although the invention may be described herein in the context of separate embodiments for clarity, the invention may also be implemented in a single embodiment. Certain embodiments of the invention may include features from different embodiments disclosed above, and certain embodiments may incorporate elements from other embodiments disclosed above. The disclosure of elements of the invention in the context of a specific embodiment is not to be taken as limiting their use in the specific embodiment alone. Furthermore, it is to be understood that the invention can be carried out or practiced in various ways and that the invention can be implemented in certain embodiments other than the ones outlined in the description above.
The invention is not limited to those diagrams or to the corresponding descriptions. For example, flow need not move through each illustrated box or state, or in exactly the same order as illustrated and described. Meanings of technical and scientific terms used herein are to be commonly understood as by one of ordinary skill in the art to which the invention belongs, unless otherwise defined. While the invention has been described with respect to a limited number of embodiments, these should not be construed as limitations on the scope of the invention, but rather as exemplifications of some of the preferred embodiments. Other possible variations, modifications, and applications are also within the scope of the invention.
This application is a Continuation application of PCT Application No. PCT/IL2022/051070 filed Oct. 6, 2022, claiming priority from U.S. Provisional Patent Application No. 63/253,141 filed Oct. 7, 2021, both of which are incorporated herein by reference in their entirety.
Number | Date | Country | |
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63253141 | Oct 2021 | US |
Number | Date | Country | |
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Parent | PCT/IL22/51070 | Oct 2022 | WO |
Child | 18626489 | US |