The present invention relates to vibratory meters, and more particularly, to a method and apparatus for measuring density with a planar member.
Densitometers are generally known in the art and are used to measure a density of a fluid. The fluid may comprise a liquid, a gas, a liquid with suspended particulates and/or entrained gas, or combinations thereof. Vibratory densitometers typically operate by detecting motion of a vibrating element that vibrates in the presence of a fluid material to be measured. Properties associated with the fluid material, such as density, viscosity, temperature, and the like, can be determined by processing measurement signals received from motion transducers associated with the vibrating element. The vibration modes of the vibrating element system generally are affected by the combined mass, stiffness, and damping characteristics of the vibrating element and the surrounding fluid material.
Vibrating densitometers can comprise a vibrating member, such as a cylinder that is exposed to a fluid under test. One example of a vibrating densitometer comprises a cylindrical conduit that is cantilever-mounted, with an inlet end coupled to an existing pipeline or other structure and with the outlet end free to vibrate. The conduit can be vibrated and a resonant frequency can be measured. As is generally known in the art, the density of the fluid under test can be determined by measuring a resonant frequency of the conduit in the presence of a fluid. According to well-known principles, the resonant frequency of the conduit will vary inversely with the density of the fluid that is contacting the conduit.
A driver and a vibration sensor are positioned within the cylinder. The driver receives a drive signal from a meter electronics and vibrates the vibrating member at or near a resonant frequency. The vibration sensor detects the vibration of the vibrating member and sends the vibration information to the meter electronics for processing. The meter electronics determines the resonant frequency of the vibrating member and generates a density measurement from the measured resonant frequency.
To obtain accurate density measurements, the resonant frequency must be very stable. One prior art approach to achieve the desired stability is to vibrate the vibrating member in a radial vibration mode. In a radial vibration mode, the longitudinal axis of the vibrating member remains essentially stationary while at least a part of the vibrating member's wall translates and/or rotates away from its rest position. A key design criterion for a gas density cylinder is the separation the vibration mode shapes so that the mode shapes can be easily and accurately discriminated. If the vibrating member has a perfectly round cross-sectional shape and has a perfectly uniform wall thickness, there is only one three-lobed radial vibration mode. However, due to design tolerances, this is usually not achievable. Consequently, when a manufacturer attempts to make a perfectly round vibrating member with a perfectly uniform wall thickness, small imperfections result in two three-lobed radial vibrations that vibrate at two vibration modes that are very close to one another in frequency. The frequency separation between the two modes is typically very small and may be less than one Hertz, for example. With the two frequencies close together, a density determination may be difficult or impossible. It will therefore be recognized that manufacturing of such precise cylindrical members is challenging and costly.
To facilitate manufacturing and reduce costs, the present embodiments provide densitometers having a planar resonator. The ability to use a planar resonator is advantageous because such members could be manufactured easily from thin sheet metal using, for example, chemical machining processes, laser machining/cutting, or even stamping. Therefore the fabrication cost could be significantly lower than a precision machined vibrating cylinder, the manufacturing process would be expedited, overall costs would be significantly lower, and the end product could be significantly smaller. An advancement in the art is thus realized.
A planar vibratory member operable for use in a vibrating densitometer is provided according to an embodiment. The planar vibratory member comprises a body and a vibratable portion emanating from the body. The vibratable portion comprises a plurality of vibratable projections, and the plurality of vibratable projections are cantilevered. The vibratable portion is operable to be vibrated by a driver.
A densitometer operable to determine a density of a fluid is provided according to an embodiment. The densitometer comprises a driver and a planar vibratory member vibratable by the driver, comprising a body and a vibratable portion emanating from the body. The vibratable portion comprises a plurality of vibratable projections, and the plurality of vibratable projections are cantilevered. At least one pickoff sensor is configured to detect vibrations of the vibratory member. Meter electronics is provided that comprises an interface configured to send an excitation signal to the driver and to receive a vibrational response from the at least one pickoff sensor, and to measure a density of the fluid therein.
A method for operating a vibratory densitometer is provided according to an embodiment. A vibratory densitometer is provided that comprises meter electronics in communication with at least one coil. A vibratory member is vibrated by the at least one coil. An excitation signal is received by the at least one coil. A detection signal is output from the at least one coil, wherein the at least one coil is operable to alternately act as either a driver or pickoff. A timing of the excitation signal and the detection signal is controlled with a switching circuit with the meter electronics, such that the excitation signal is provided to the at least one coil by meter electronics, followed by meter electronics receiving a detection signal from the at least one coil.
According to an aspect, a planar vibratory member operable for use in a vibrating densitometer is provided. The planar vibratory member comprises a body and a vibratable portion emanating from the body. The vibratable portion comprises a plurality of vibratable projections, and the plurality of vibratable projections are cantilevered. The vibratable portion is operable to be vibrated by a driver.
Preferably, the plurality of vibratable projections comprise three vibratable beams.
Preferably, the three vibratable beams are the same size and dimension.
Preferably, the three vibratable beams are substantially parallel to each other.
Preferably, the three vibratable beams comprise a central beam that comprises a different dimension from adjacent beams.
Preferably, the plurality of vibratable projections comprise an inner paddle nested within an outer paddle.
Preferably, a border of the body surrounds the vibratable portion.
Preferably, the vibratable portion is magnetically drivable.
According to an aspect, a densitometer operable to determine a density of a fluid is provided. The densitometer comprises a driver and a planar vibratory member vibratable by the driver, comprising a body and a vibratable portion emanating from the body. The vibratable portion comprises a plurality of vibratable projections, and the plurality of vibratable projections are cantilevered. At least one pickoff sensor is configured to detect vibrations of the vibratory member. Meter electronics is provided that comprises an interface configured to send an excitation signal to the driver and to receive a vibrational response from the at least one pickoff sensor, and to measure a density of the fluid therein.
According to an aspect, a method for operating a vibratory densitometer is provided. A vibratory densitometer is provided that comprises meter electronics in communication with at least one coil. A vibratory member is vibrated by the at least one coil. An excitation signal is received by the at least one coil. A detection signal is output from the at least one coil, wherein the at least one coil is operable to alternately act as either a driver or pickoff. A timing of the excitation signal and the detection signal is controlled with a switching circuit with the meter electronics, such that the excitation signal is provided to the at least one coil by meter electronics, followed by meter electronics receiving a detection signal from the at least one coil.
Preferably, the vibratory member is planar and comprising a body and a vibratable portion emanating from the body, wherein the vibratable portion comprises a plurality of vibratable projections, and wherein the plurality of vibratable projections are cantilevered.
Preferably, the at least one coil comprises a first coil and a second coil, and wherein the first and second coil are operable to receive simultaneous excitation signals, drive the vibratory member, detect a signal from the vibratory member, and provide simultaneous detection signals.
Preferably, the first coil and the second coil are magnetically opposed.
Preferably, the method comprises the step of gating the detection signal to ignore signal noise during coil excitation.
Preferably, the at least one coil comprises a single coil, wherein the single coil is operable to receive excitation signals, drive the vibratory member, detect a signal from the vibratory member, and provide detection signals.
Mounting holes 310 may be present to allow the vibratory member 300 to be fastened to a portion of a densitometer 500 (see
Mounting holes 410 may be present to allow the vibratory member 400 to be fastened to a portion of a densitometer 500 (see
The vibratory members 300, 400 each illustrate a single ended (i.e. cantilevered) structure. The advantage of a single ended structure is that it is substantially insensitive to stresses which can arise in the mounting arrangement of the bodies 302, 402, whereas a double ended structure, devoid of a cantilever, can experience tensile stresses due to mounting or temperature gradient effects. On the other hand, a double ended structure can be more robust and less sensitive to orientation effects which arise from the earth's gravitational pull on the resonator, so although not illustrated are contemplated as embodiments of vibratory members.
The balanced paddle vibratory member 400 provides an advantage in that the surface area of the inner paddle is proportionately relatively large, so vibratory excitation and detection may be easier—especially in embodiments where the vibratory member 400 is physically relatively small. It also has the advantage that proportionately lower operating frequencies can be achieved.
The base 502 may include flanges or other members for operatively coupling the densitometer to a pipeline or similar fluid delivering device in a fluid-tight manner.
A driver 504 and a vibration sensor (pickoff) 506 (see
Excitation and detection of a vibratory member 300, 400 can be challenging—especially as the size of the resonator is reduced. Ideally excitation and detection is non-contact because attaching transducers such as piezoelectric elements can only have the effect of degrading the resonance. Using electrostatic excitation and detection, or electromagnetic excitation and detection, is generally difficult because the excitation transducer and detection transducer are close together, and as a consequence there will be direct capacitive or direct transformer coupling between the two. This cross coupling can degrade the detection signal and in worst case can completely overwhelm the detection signal so that the electronics cannot identify the resonance. To avoid this cross-coupling, in an embodiment different methods for excitation and detection are utilized. For example, in an embodiment electromagnetic excitation and optical detection is utilized, or vice versa.
The at least one vibration sensor 506 can transmit a signal to the meter electronics. The meter electronics can process the signals received by the at least one vibration sensor 506 to determine a resonant frequency of the vibratory member 300, 400. In an embodiment, the driver 504 and vibration sensor 506 are magnetically coupled to the vibratory member 300, 400, thus the driver 504 induces vibrations in the vibratory member 300, 400 via a magnetic field, and the vibration sensor 506 detects vibrations of the vibratory member 300, 400 via changes in a proximate magnetic field. If a fluid under test is present, the resonant frequency of the vibratory member 300, 400 will change inversely proportionally to the fluid density as is known in the art. The proportional change may be determined during an initial calibration, for example. In the embodiment shown, the at least one vibration sensor 506 comprises a coil. The driver 504 receives a current to induce a vibration in the vibratory member 300, 400, and the at least one vibration sensor 506 uses the motion of the vibratory member 300, 400 created by the driver 504 to induce a voltage. Coil drivers and sensors are well known in the art and a further discussion of their operation is omitted for brevity of the description. Furthermore, it should be appreciated that the driver 504 and the at least one vibration sensor 506 are not limited to coils, but rather may comprise a variety of other well-known vibrating components, such as piezo-electric sensors, strain gages, optical or laser sensors, etc., for example. Therefore, the present embodiment should in no way be limited to electromagnetic drivers and sensors. Furthermore, those skilled in the art will readily recognize that the particular placement of the driver 504 and the at least one vibration sensor 506 can be altered while remaining within the scope of the present embodiments.
The densitometer 500 generates a vibrational response. The vibrational response is received and processed by the meter electronics 700 to generate one or more fluid measurement values. The values can be monitored, recorded, saved, totaled, and/or output.
The meter electronics 700 includes an interface 701, a processing system 703 in communication with the interface 701, and a storage system 704 in communication with the processing system 703. Although these components are shown as distinct blocks, it should be understood that the meter electronics 700 can be comprised of various combinations of integrated and/or discrete components.
The interface 701 may be configured to couple to the leads and exchange signals with the driver 504, pickoffs 506 and temperature sensors (not shown), for example. The interface 701 may be further configured to communicate over a communication path to external devices.
The processing system 703 can comprise any manner of processing system. The processing system 703 is configured to retrieve and execute stored routines in order to operate the densitometer 500. The storage system 704 can store routines including a general meter routine 705. The storage system 704 can store measurements, received values, working values, and other information. In some embodiments, the storage system stores a mass flow (m) 721, a density (ρ) 725, a viscosity (μ) 723, a temperature (T) 724, a pressure 709, a drive gain 706, and any other variables known in the art. Other measurement/processing routines are contemplated and are within the scope of the description and claims.
The general meter routine 705 can produce and store fluid quantifications and flow measurements. These values can comprise substantially instantaneous measurement values or can comprise totalized or accumulated values. For example, the general meter routine 705 can generate mass flow measurements and store them in the mass flow 721 storage of the storage system 704, for example. Similarly, the general meter routine 705 can generate density measurements and store them in the density 725 storage of the storage system 704, for example. The mass flow 721 and density 725 values are determined from the vibrational response, as previously discussed and as known in the art. The density and other measurements can comprise a substantially instantaneous value, can comprise a sample, can comprise an averaged value over a time interval, or can comprise an accumulated value over a time interval. The time interval may be chosen to correspond to a block of time during which certain fluid conditions are detected, for example, a liquid-only fluid state, or alternatively, a fluid state including liquids, entrained gas, and/or solids, and/or solutes. In addition, other mass and volume flow and related quantifications are contemplated and are within the scope of the description and claims.
The meter electronics 700 may be coupled to a path or other communication link. The meter electronics 700 may communicate density measurements over the path. The meter electronics 700 may also transmit any manner of other signals, measurements, or data over the path. In addition, the meter electronics 700 may receive instructions, programming, other data, or commands via the path.
The detailed descriptions of the above embodiments are not exhaustive descriptions of all embodiments contemplated by the inventors to be within the scope of the invention. Indeed, persons skilled in the art will recognize that certain elements of the above-described embodiments may variously be combined or eliminated to create further embodiments, and such further embodiments fall within the scope and teachings of the invention. It will also be apparent to those of ordinary skill in the art that the above-described embodiments may be combined in whole or in part to create additional embodiments within the scope and teachings of the invention.
Thus, although specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize. The teachings provided herein can be applied to other vibrating systems, and not just to the embodiments described above and shown in the accompanying figures. Accordingly, the scope of the invention should be determined from the following claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2018/065242 | 12/12/2018 | WO | 00 |