To manufacture plain wood lumbers, freshly cut wood logs undergo a series of transformations. Typically, the bark is first removed, then the cross-section of the wood log is transformed from a rounded shape to a cruciform shape. This shape transformation optimizes the number of wood lumbers that can be extracted from a given wood log. In a further step, wood lumbers are cut out of each of the cruciform shaped wood logs, and finally, the surfaces of the wood lumbers are trimmed to reduce roughness and splinters, and to obtain a consistent thickness throughout the length of the lumber.
The trimming step is generally carried out using one of more planer heads. A planer head has the general configuration of a large rotating wheel provided with a plurality of knives extending outwardly from its circumference. When a lumber passes about a planer head in rotation, the knives take off an outside layer of the wood lumber (typically a ¼ or ½ inch layer) thereby trimming and smoothing its surface. An example of a planer head 10 of the prior art is shown in
The knife pockets 16 each includes a first wall 15, and a second wall 17 spaced apart and opposing the first wall 15. The first wall 15 can be scalloped, while the second wall 17 is substantially flat. Each of the knife pockets 16 is configured to receive a corresponding knife 20 (only one knife 20 being drawn in the figures) and a knife holder 22 for holding the knife 20 into position during the operation of the planer head 10.
Each knife 20 includes a connection portion 24 receivable in a knife pocket 16 to connect to the body 12, and a cutting edge 26 extending from the connection portion 24 to trim the wood lumbers when the planer head 10 is rotated about the axis of rotation R1.
Knife holders 22 are typically longitudinal slender members that collaborate with clamping assemblies 30 to retain the knives 20 onto the body 12, where each knife holder 22 is operated by a corresponding one of the clamping assemblies 30 (best shown in
As it will be appreciated by those skilled in the art, this planer head configuration suffers many drawbacks. The clamping assemblies 30 are independent of each other, and each knife holders 22 is operated by its unique and corresponding clamping assemblies 30. As such, when knives 20 must be installed, replaced or repositioned, the operations have to be repeated for each and every one of the clamping assemblies 30, which tends to make the replacement of the knives 20 burdensome and costly. Further, because each of the knife 20 is adjusted independently, they may not protrude radially from the pocket 16 equally, which may cause ovalization of the planer head 10.
In other examples of prior art planer heads, the clamping assemblies may be disposed somewhere else on the planer head, but still require a plurality of knife holders and a corresponding plurality of clamping or securing mechanism, which makes the maintenance of such planer heads cumbersome.
Therefore, there is a need for a planer head that will overcome at least one of the above-identified drawbacks.
According to a broad aspect of an embodiment of the present invention, there is provided a planer head comprising a generally cylindrical body including a first circular end, a second circular end and a crenelated curved face extending therebetween. The cylindrical body further includes a longitudinal rotation axis extending between the first circular end and the second circular end, and at least two knife pockets defined on the crenelated curved face and uniformly spaced-apart from one another. Each knife pocket includes a first wall and second wall, each pair of adjacent knife pockets defining a radially projecting knife retaining member therebetween. The planer head also comprises at least two knife holders, each knife holder being received in a corresponding knife pocket and being movable radially therein between a lower position and an upper position, each knife holder having first and second walls, the first wall of each knife holder being adjacent to the first wall of the knife pocket. The planer head also comprises at least two knives, each knife having a connection portion received in a corresponding knife pocket between the second wall of the knife holder and the second wall of the knife pocket, and a cutting portion extending from the connection portion and projecting radially from the crenelated curved face of the cylindrical body. According to this broad aspect, the planer head further comprises a clamping assembly including first and second clamping members mounted to the first and second circular ends of the cylindrical body and movable along the longitudinal rotation axis between a distal position and a proximal position, as well as a securing means for mounting the first and second clamping members to the first and second circular ends of the body and urging the first and second clamping members toward one another in the proximal position. When the first and second clamping members are in the distal position, the at least two knife holders are in the lower position thereby permitting movement of the at least two knives in the corresponding knife pockets while when the first and second clamping members are in the proximal position, they urge the at least two knife holders in the upper position thereby securing the at least two knifes in the corresponding at least two knife pockets.
According to another broad aspect of an embodiment, there is provided a kit of a planer head assembly. In this broad aspect, the kit comprises a generally cylindrical body including a first circular end, a second circular end and a crenelated curved face extending therebetween. The cylindrical body further includes a longitudinal rotation axis extending between the first circular end and the second circular end, and at least two knife pockets defined on the crenelated curved face and uniformly spaced-apart from one another. Each knife pocket includes a first wall and second wall, each pair of adjacent knife pockets defining a radially projecting knife retaining member therebetween. The kit also comprises at least two knife holders, each knife holder being receivable in a corresponding knife pocket and being movable radially therein between a lower position and an upper position, each knife holder having first and second walls, the first wall of each knife holder being adjacent to the first wall of the knife pocket when the cutter head is assembled, and at least two knives. Each knife has a connection portion receivable in a corresponding knife pocket between the second wall of the knife holder and the second wall of the knife pocket, and a cutting portion extending from the connection portion and projecting radially from the crenelated curved face of the cylindrical body when the cutter head is assembled. The kit further comprises a clamping assembly including first and second clamping members mountable to the first and second circular ends of the cylindrical body and movable along the longitudinal rotation axis between a distal position and a proximal position, and a securing means for mounting the first and second clamping members to the first and second circular ends of the body and urging the first and second clamping members toward one another in the proximal position. When the first and second clamping members are in the distal position, the at least two knife holders are in the lower position thereby permitting movement of the at least two knives in the corresponding knife pockets while when the first and second clamping members are in the proximal position, they urge the at least two knife holders in the upper position, thereby securing the at least two knifes in the corresponding knife pockets.
In an additional feature, the cylindrical body further comprises a bore extending between the first end to the second end for mounting the body to a rotating shaft.
In yet an additional feature, each of the at least two knife pockets extends longitudinally between the first end and the second end of the cylindrical body.
In still an additional feature, the first and second walls of each of the at least two knife pockets converge toward one another to define a funnel shape. Preferably, the first and second walls of each of the at least two knife holders also converge toward one another, to define a generally tapering cross-section.
In a further feature, the planer head comprises between 20 and 40 knife pockets and a corresponding number of knives and knife holders, and preferably 36 knife pockets and a corresponding number of knives and knife holders.
In another feature, the cylindrical body further comprises a first annular recess on the first circular end and a second annular recess on the second circular end. The first and second clamping members respectively comprise first and second annular rings at least partially engaged in the corresponding first and second recesses, the first and second annular rings engaging the at least two knife holders and urging the same in the upper position. Preferably, each of the first and second rings comprises an outer annular face, an inner annular face, a curved inner face and a beveled, curved outer face extending between the outer and inner annular faces. The beveled curved outer faces of the first and second annular rings engage the at least two knife holders and urge the same in the upper position. Still preferably, each of the at least two knife holders comprises first and second beveled faces, the first and second beveled faces of the at least two knife holders collaborating with the beveled curved outer faces of the first and second annular rings for urging the at least two knife holders in the upper position.
In an additional feature, the cylindrical body comprises a plurality of bores extending between the first and second circular ends and the first and second annular rings comprise a corresponding plurality of holes extending between the outer and inner annular faces thereof. In this additional feature, the fastening means of the clamping assembly comprises a corresponding plurality of bolts and nuts, each bolt being received in a corresponding bore of the cylindrical body and in corresponding holes in the first and second rings, the plurality of bolts and nuts urging the first and second rings to engage at least partially the first and second recesses the first and second rings to engage the at least two knife holders and urging the same in the upper position.
In still another feature, each of the first and second annular recesses of the cylindrical body comprises a threaded inner curved face. In this feature, the fastening means includes first and second annular fasteners and each annular fastener comprising an inner threaded curved face engaging the threaded inner curved faces of the cylindrical body and an inner annular face engaging the outer annular face of a corresponding ring. The fastening of the first and second annular fasteners engages the first and second rings at least partially in the corresponding recesses to engage the at least two knife holders and urging the same in the upper position.
In a further feature, first and second clamping members each comprises a plurality of segments, the plurality of segments defining together an annular ring.
According to yet another broad aspect of an embodiment, there is provided a clamping assembly for a planer head including a generally cylindrical body having at least two knife pockets, at least two knife holders and at least two knives receivable in the at least two knife pockets. In this broad aspect, the clamping assembly comprises first and second clamping members mountable to first and second circular ends of the cylindrical body and movable along a longitudinal rotation axis between a distal position and a proximal position, and a securing means for mounting the first and second clamping members to the first and second circular ends of the body and urging the first and second clamping members toward one another in the proximal position. When the first and second clamping members are in the distal position, the at least two knife holders are in a lower position in the knife pockets thereby permitting movement of the at least two knives in the knife pockets while when the first and second clamping members are in the proximal position, they urge the at least two knife holders in an upper position thereby securing the at least two knifes in the corresponding at least two knife pockets.
According to another broad aspect of an embodiment, there is provided a cylindrical body for a planer head. The cylindrical body comprises a first circular end, a second circular end and a crenelated curved face extending the first circular end and the second circular end. The cylindrical body also comprises a longitudinal rotation axis extending between the first circular circular end and the second circular end, and at least two knife pockets defined on the crenelated curved face and uniformly spaced-apart from one another. Each knife pocket includes a first wall and second wall, each pair of adjacent knife pockets defining a radially projecting knife retaining member therebetween. Each of the at least two knife pockets is configured to receive a knife holder and allowing movement of same in a radial direction between a lower position and an upper position, each knife holder having first and second walls, the first wall of each knife holder being adjacent to the first wall of the knife pocket and a connection portion of a knife. In this broad aspect, the cylindrical body is configured to receive a clamping assembly including first and second clamping members mountable to the first and circular second ends of the cylindrical body and movable along the longitudinal rotation axis between a distal position and a proximal position, and a securing means for mounting the first and second clamping members to the first and second circular ends of the cylindrical body and urging the first and second clamping members toward one another in the proximal position. When the first and second clamping members are in the distal position, the at least two knife holders are in the lower position thereby permitting movement of the at least two knives in the corresponding knife pockets while when the first and second clamping members are in the proximal position, they urge the at least two knife holders in the upper position thereby securing the at least two knifes in the corresponding at least two knife pockets.
Embodiments of the present can have at least one of the above-mentioned aspects, but do not necessarily have all of them.
Additional and/or alternative features, aspects, and advantages of embodiments of the present will become apparent from the following description, the accompanying drawings, and the appended claims.
For a better understanding of the present, as well as other aspects, and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
Referring to
With reference to
The body 102 includes a plurality of knife pockets 118 disposed on the curved face 114 (best shown in
Each knife pocket 118 is sized and shaped to receive a corresponding knife 104 and a corresponding knife holder 106 therein. Each knife pocket comprises a lower receiving portion 120 and an upper receiving portion 122 (best shown in
The upper receiving portion 122 of the knife pocket 118 comprises a back wall 130 having a top end 132 and a bottom end 134. The back wall 130 is forwardly angled at an angle θ2 relative to a radius extending from the rotation axis R2 to the bottom end 134. As one can appreciate from
Extending between the bottom end 134 of the back wall 130 and the bottom end 131 of the back wall 126 of the lower receiving portion 120 is an knife resting wall 136. The knife resting wall 136 extends perpendicular to the back wall 130 and provides support to the knife 104 received in the knife pocket 118, as it will become apparent below.
As it will be appreciated, a portion of the body 102 extends generally radially between each pair of adjacent knife pockets 118. Together, the knife pockets 118 therefore define a plurality of knife retaining members 138, each retaining member 138 comprising a trailing face 140 (corresponding to the front wall 124 of a first knife pocket 118), a leading face 142 (corresponding to the back walls 126 and 130 of the adjacent knife pocket 118) and a forwardly and upwardly angled top face 144 extending between the trailing face 140 and the leading face 142. Each knife retaining member 138 also includes lower portion 146 extending from the bottom wall 128 of the lower portion 120 to a junction J1 corresponding to the junction between the upper end 133 of the back wall 126 and the knife resting wall 136, as well as an upper portion 148 extending from the junction J1 to the top face 144 of the retaining member 138.
Returning to
Defined in the right and left annular recesses 150, 152 and extending longitudinally between the right and left ends 110, 112 is a plurality of bores 160 for receiving a corresponding plurality of fasteners 162 used to secure the clamping assembly 108, as it will become apparent below.
Turning now to
The lower portion 168 and the upper portion 170 of the knife holder 106 meet at a junction J2 (shown in
As it can be seen in
With reference to
When the knife 104 is positioned in the knife pocket 118 (best shown in
Contrary to the systems of the prior art, for which an example has been described above with respect to
As best shown in
Likewise, the left ring 210 comprises an outer annular face 226 having a width W6, an inner annular face 228 having a narrower width W7 and a first curved face 230 defining an inner diameter D1 of the ring 210 and extending perpendicular to the outer and inner annular faces 226, 228 (i.e. longitudinal or parallel to the rotation axis R2). The right ring 210 also comprises a second, beveled face 232 extending between the outer and inner annular faces 226, 228. Defined on the second, beveled face 232 is a recess 234, in which is received a ring or dampener 236 similar to dampener 222. In the illustrated embodiment, the right ring 210 has a thickness T2, defined between the outer annular face 226 and the inner annular face 228, which is slightly less than a depth d2 of the left annular recess 152 (shown in
Defined in the right ring 210 is a plurality of flanged holes 238. The flanged holes 238 are distributed on the right ring 210 to be in alignment with the bores 160 of the body 102 and the holes 224 of the right ring 208 when right and left rings 210 are properly positioned in the right recesses 150 and 152, respectively. The flanged holes 238 are sized and shaped to allow the passage of a portion of the fasteners 162 while providing an abutment area or flange 239 for another portion of the fasteners 162, and to receive a locking assembly 240 for locking the fastener 162, as it will become apparent below. In the illustrated embodiment, the flanged holes 238 have a key shape, but it will be understood that other shapes of flanged holes 238 are contemplated.
As it can be seen in
The fasteners 162 are used to secure the right and left rings 208, 210 to the body 102. In the illustrated embodiment, each fastener 162 comprises a bolt 250 having a head 252 and an elongated portion 254 provided with a threaded portion 256, and a nut 258 engaging the threaded portion 256. Each bolt 250 is adapted to extend through a corresponding flanged hole 224 of the right ring 208, the head 252 resting against the flange 223 of the flanged hole 224, through a corresponding hole 160 in the body 102 and then through a corresponding flanged hole 238 in the left ring 210. The nut 258 is receivable in the key-shaped flanged hole 238 of the left ring 210 to engage the threaded portion 256 of the corresponding bolt 250. As it will be appreciated, the screwing of the nuts bolts 250 and nuts 258 forces the right and left rings 208, 210 toward one another, thereby causing the right and left rings 208, 210 to engage the right and left recesses 150, 152, respectively. Although in the illustrated embodiment, the planer head 100 comprises 8fasteners 162, it will be understood that a different number of fasteners is contemplated. As it will be understood however, the number of fastener 162 to secure is greatly reduced as compared to the number of clamping assemblies of the prior art planer head configurations (e.g. the clamping assembly 30 shown in
As best seen in
In the illustrated embodiment, the clamping assembly 108 is further provided with a plurality of springs 270 (best shown in
Turning now to
The bolts 250 are then partially engaged in the flanged holes 224 of the right ring 208, and springs 270 are positioned along the elongated portion 254 of the bolts 250 until they abut the inner annular face 214 of the right ring 208. The threaded portion 256 of the bolts 250 is then engaged in the corresponding holes 160 of the planer head body 102, and the right ring 208 is pushed towards the body 102 until it partially engages the right recess 150 and the threaded portion 256 of the bolts 250 protrude outwardly from the annular face 156 of the left recess 152.
At this time, additional springs 270 are positioned onto the protruding portion of the bolts 250 (i.e. corresponding to the threaded portion 256), and the left ring 210 is positioned thereon. More specifically, the threaded portion 256 of each bolt 250 is engaged through a corresponding key-shaped flanged hole 238 of the left ring 210, and the left right 210 is pushed towards the body 102 until the left ring 210 partially engages the left recess 152. The nuts 258 are then engaged onto the threaded portion 256 of the bolts 250, the push rod assemblies 264 being disengaged from the star-shaped washers 262 to allow screwing of the nuts 258. At this time, the left and ring rings 208, 210 are in a distal position relative to one another and the knives 104 and knife holders 106 are still relatively loose in the knife pockets.
As the nuts 258 are screwed onto the bolts 250, the head 252 of the bolts 250 and the nuts 258 abut against the flanges 223, 239 of the corresponding flanged holes 224, 238, thereby forcing the right and left rings 208,210 to move toward one another, in a proximal position. As the rings 208, 210 move towards one another, they gradually engage the corresponding recesses 150, 152 of the body 102. As it will be appreciated, the nuts 258 are preferably screwed in a manner that will allow a gradual and uniform longitudinal movement along the circumference of the rings 208, 210 such that the rings 208, 210 do not become misaligned with respect to the corresponding recesses 150, 152.
As the rings 208, 210 move into the recesses 150, 152, the beveled faces 218, 232 of the rings 208, 210 engage the beveled faces 186, 188 of the knife holders 106, and force the knife holders 106 in a radially outward position. At this stage, the clamping assembly 108 is in a proximal position (which corresponds to the operation position of the clamping assembly 108) and the bottom face 202 of each knife 104 lies against the knife resting wall 136 of a corresponding knife pocket 118. As the knife holders 106 move outwardly, the funneled shape of the pockets 118 and the tapering shape of the knife holders 106 collaborate to push the knife holders 106 against the knives 104, the trailing face 176 of the upper portion 170 of each knife holder 106 engaging the leading face 198 of a corresponding knife 104. As the rings 208, 210 move further toward one another in the recesses 150, 152, the knife holders 106 and the leading faces 142 of the knife retaining members 138 collaborate to frictionally engage the knife 104 and simultaneously secure all the knives 104. At this point, the planer head 100 can be operated. In some embodiments, protective annular plates 113, 115 (shown in
While in the above-described embodiment the leading and trailing faces 198, 200, 172, 174, 178, 140 and 142 of the knives 104, knife holders 106 and knife retaining members 138 are generally flat, it is contemplate that at least some of them could be scalloped to increase frictional engagement. Further, although the planer head 100 is being described herein as having a clamping assembly 108 comprising two annular rings 208, 210 each defining a full circumference, it is contemplated that the rings 208 could be constituted by a plurality of ring sections or segments defining together a complete ring. For instance, a ring could be constituted by three ring segments, each ring segment defining a third of the ring circumference. Further, the clamping assembly 108 could include two or more complete rings on each side. One will appreciate that many alternate embodiments are possible, where the clamping assembly is operatively connected to two or more knife holders and/or knives so that there is less clamping assemblies than there are knife holders or knives.
The body 302 is similar to body 102 of the planer head 100. As such, elements of the body 302 will be referred to using the same last two digits of the reference numerals used for the similar elements of the body 102 but in the 300 range, while elements that are common to the body 102 and the body 302 will not be repeated. The body 302 differs mainly from the body 102 in that first inner faces 354 of the right and left annular recesses 350, 352 are threaded to collaborate with annular threaded fasteners 400, 402 of a clamping assembly 404 to secure the knives 304 to the body 302, as it will become apparent below.
With reference to
The right clamping sub-assembly 406 comprises a right beveled ring 410 and the threaded annular fastener 400, which is configured to engage the right beveled ring 410 for securing the same to the body 302. The right ring 410 comprises an outer annular face 412 having a width W8, an inner annular face 414 having a narrower width W9 and a first curved face 416 defining an inner diameter D2 of the right ring 410 and extending perpendicular to the inner annular face 414 (i.e. longitudinally or parallel to a rotation axis R3). The right ring 410 also comprises a second, beveled face 418 extending between the outer and inner annular faces 412, 414. In the illustrated embodiment, the right ring 410 has a thickness T3, defined between the outer annular face 412 and the inner annular face 414, which is slightly less than a depth d3 of the right annular recess 350 (shown in
Defined on the outer face 412 of the right ring 410, and extending along the inner perimeter thereof, is a recess 420 sized and shaped to receive a portion of the threaded fastener 400. More specifically, the recess 420 defines an annular flange 422 onto which abuts the threaded annular fastener 400 when fasten. As one can appreciate from
As best shown in
To facilitate the screwing of the annular threaded fastener 400, a plurality of crenels 450 is defined along the outer curved face 436 to receive a fastening tool. It is contemplated that the threaded fastener 400 could include only one crenel 450, or that that the crenels 450 could be omitted. Instead, the annular threaded fastener 400 could include protrusions, recesses or other design elements to facilitate screwing of the annular threaded fastener 400 onto the body 202, using tools for instance.
The planer head 300 further includes a locking bolt 460 for restricting motion of the annular threaded fastener 400 relative to the body and prevent unwanted removal of the clamping assembly 408 due to vibration and centrifugal forces during rotation of the planer head 300. In the illustrated embodiment, the bolt 460 is receivable into a bore 462 defined in the annular threaded fastener 402 (although in
Turning now to
The right and left rings 410 are pushed towards the body 302 until they partially engage the right and left recesses 350, 352, respectively. At this time, the annular threaded fasteners 400, 402 are positioned onto the body 302 such that the threads 440 of the threaded fastener 400, 402 engage the threads 442 of the body 302. At this stage, the clamping sub-assemblies 406, 408 are in a distal position relative to one another and the knife 304 and the knife holder 306 are still relatively loose in the pocket, therefore being movable therein. As the threaded fasteners 400, 402 are screwed onto the body 302, they are received in the annular recess 420 and abut against the flanges 422 of the corresponding annular rings 410 thereby forcing the right and left clamping sub-assemblies 406, 408 to move toward one another, in a proximal position. As the right and left clamping sub-assemblies 406, 408 move towards one another, they gradually engage the corresponding recesses 350, 352 of the body.
As best shown in
Modifications and improvements to the above-described embodiments of the present may become apparent to those skilled in the art. For instance, it should be understood that the planer heads described herein could be positioned in a horizontal position, vertical position, or any angled position between a vertical position and an horizontal position to smoothen a given surface of a lumber. It should also be understood that the planer heads described herein are not limited to be used with wood lumbers, but could be used with any other surface which may require smoothing and for which the rotational cutting of an external layer of that surface would be appropriate. Likewise, the embodiments described herein could find use in cutter head provided with removable knives other than planer heads.
This application claims the benefit of and priority to previously-filed U.S. provisional patent application No. 61/872,998, filed Sep. 3, 2013, the contents of which are hereby incorporated by reference.
Number | Date | Country | |
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61872998 | Sep 2013 | US |