To manufacture plain wood lumbers, freshly cut wood logs undergo a series of transformations. Typically, the bark is first removed, then the cross-section of the wood log is transformed from a rounded shape to a cruciform shape. This shape transformation optimizes the number of wood lumbers that can be extracted from a given wood log. In a further step, wood lumbers are cut out of each of the cruciform shaped wood logs, and finally, the surfaces of the wood lumbers are trimmed to reduce roughness and splinters, and to obtain a consistent thickness throughout the length of the lumber.
The trimming step is generally carried out using one or more planer heads. A planer head has the general configuration of a large rotating wheel provided with a plurality of knives extending outwardly from its circumference. When a lumber passes about a planer head in rotation, the knives take off an outside layer of the wood lumber (typically a ¼ or ½ inch layer) thereby trimming and smoothing its surface. In most prior art configurations, the planer head includes a generally cylindrical body having a centrally disposed bore coinciding with an axis of rotation of the planer head (which is also its longitudinal axis). The body is plain and typically made of machined steel and includes a plurality of knife pockets radially disposed and uniformly distributed on a crenelated curved face defining the circumference of the body.
The knife pockets each include a first wall, and a second wall spaced apart and opposing the first wall. The first wall can be scalloped, while the second wall is substantially flat. Each of the knife pockets is configured to receive a corresponding knife and a knife holder for holding the knife into position during the operation of the planer head.
Each knife includes a connection portion receivable in a knife pocket to connect to the body, and a cutting edge extending from the connection portion to trim the wood lumbers when the planer head is rotated about its axis of rotation.
Knife holders are typically radial members that collaborate with a fastening mechanism to retain the knives onto the body.
As will be appreciated by those skilled in the art, this planer head configuration suffers many drawbacks. One is the installation of bolts or other fastening means on the circumference of the planer head to fasten the knife holder. This arrangement results in significantly less area available for installation of knives. Since knives realize the function of the machine, this can result in lower throughput as well as lower quality of finish in the product being processed by the planer head. Furthermore, a planer head with a large width may require a plurality of fastening means (e.g. nuts and bolts) for each knife and knife holder. This makes maintenance and adjustment of a knife and knife holder a more involved process for the machine operator.
Therefore, there is a need for a planer head that will overcome at least one of the above-identified drawbacks.
According to a broad aspect, there is provided a planer head comprising:
a cylindrical body having a rotational axis, the cylindrical body including at least one knife pocket on the periphery of the body having a first wall, a second wall and a bottom wall, the cylindrical body further including at least one bore extending parallel to the rotational axis, and at least one hole extending between the bottom wall of the pocket and the at least one bore,
at least one knife holder having a first wall, a second wall adjacent to the second wall of the knife pocket, a bottom wall, and at least one protrusion projecting away from the bottom wall of the at least one knife holder, the at least one protrusion being configured to engage the at least one hole of the cylindrical body and to partially extend into the bore, the knife holder being moveable in the knife pocket between a radially inward position and a radially outward position,
at least one knife received in the knife pocket of the cylindrical body, the at least one knife having a first wall adjacent to the first wall of the at least one knife pocket, a second wall adjacent the first wall of the at least one knife holder and a cutting edge extending radially away from the knife pocket, and
a fastening assembly for fastening the at least one knife holder to the cylindrical body, the fastening assembly including a longitudinal member and a fastening means, the longitudinal member being sized and shaped to fit within the bore of the cylindrical body and including a first end, a second end and at least one slot located between the first end and the second end, the at least one slot being shaped to interact with the at least one protrusion of the knife holder extending in the bore of the cylindrical body, the fastening means of the fastening assembly engaging the first end of the longitudinal member to force the longitudinal member from a released position toward a locked position, wherein when the longitudinal member is forced from the released position toward the locked position, the at least one slot of the longitudinal member engages the at least one protrusion of the knife holder to urge movement of knife holder from the radially inward position to the radially outward position, wherein the knife holder in the radially outward position secures the at least one knife to the cylindrical body.
According to another broad aspect, there is provided a kit of a planer head assembly comprising:
a cylindrical body having a rotational axis, the cylindrical body including at least one knife pocket on the periphery of the body having a first wall, a second wall and a bottom wall, the cylindrical body further including at least one bore extending parallel to the rotational axis, and at least one hole extending between the bottom wall of the pocket and the at least one bore,
at least one knife holder having a first wall, a second wall adjacent to the second wall of the knife pocket, a bottom wall, and at least one protrusion projecting away from the bottom wall of the at least one knife holder, the at least one protrusion being configured to engage the at least one hole of the cylindrical body and to partially extend into the bore, the knife holder being moveable in the knife pocket between a radially inward position and a radially outward position,
at least one knife receivable in the knife pocket of the cylindrical body, the at least one knife having a first wall adjacent to the first wall of the at least one knife pocket, a second wall adjacent the first wall of the at least one knife holder and a cutting edge extending radially away from the knife pocket, and
a fastening assembly for fastening the at least one knife holder to the cylindrical body, the fastening assembly including a longitudinal member and a fastening means, the longitudinal member being sized and shaped to fit within the bore of the cylindrical body and including a first end, a second end and at least one slot located between the first end and the second end, the at least one slot being shaped to interact with the at least one protrusion of the knife holder extending in the bore of the cylindrical body, the fastening means of the fastening assembly being engageable to the first end of the longitudinal member to force the longitudinal member from a released position toward a locked position, wherein when the longitudinal member is forced from the released position toward the locked position, the at least one slot of the longitudinal member engages the at least one protrusion of the knife holder to urge movement of knife holder from the radially inward position to the radially outward position, wherein the knife holder in the radially outward position secures the at least one knife to the cylindrical body.
In one feature, the at least one protrusion comprises a first end adjacent the bottom wall of the knife holder and a second end extending into the at least one bore of the cylindrical body.
In another feature, the second end of the at least one protrusion comprises a tapered end. Alternatively, the second end of at least one protrusion comprises a parabolically shaped end.
In yet another feature, the cylindrical body comprises three holes extending between the bottom wall of the at least one knife pocket and the bore and the knife holder comprises three protrusions configured to engage the three holes of the cylindrical body and to partially extend into the bore. In this feature, the longitudinal member comprises three slots configured to engage the three protrusions extending in the bore of the cylindrical body.
In another feature, the cylindrical body further comprises a mounting hole for mounting the body to a rotating shaft, the mounting hole extending along the rotational axis at a center of the cylindrical body.
In yet another feature, the longitudinal member comprises a shaft and a threaded portion extending at the first end of the longitudinal member. In this feature, the fastening means comprises a nut engaging the threaded portion of the longitudinal member.
In a further feature, the bore of the cylindrical body comprises a first end, a second end and a circular recess at the first end of the bore. The circular recess of the bore receiving the threaded portion of the longitudinal member and the nut engaging the threaded portion.
In still a further feature, the shaft of the longitudinal member has a first longitudinal axis, and the threaded portion of the longitudinal member has a second longitudinal axis, the second longitudinal axis of the threaded portion being offset in a radial direction from the first longitudinal axis of the shaft.
In yet a further feature, the bore has a third longitudinal axis and the circular recess has a fourth longitudinal axis, the fourth longitudinal axis the circular recess being offset relative to the third longitudinal axis of the bore in a radial direction, wherein when the longitudinal member is positioned in the bore, the second longitudinal axis of the threaded portion of the longitudinal member aligns with the fourth longitudinal axis of the circular recess.
In another feature, the longitudinal member further comprises a flange extending radially at the second end thereof.
In still another feature, the bore of the cylindrical body further comprises a second recess at the second end of the bore, the second recess of the bore receiving therein the flange extending at the second end of the longitudinal member. Preferably, the flange at the second end of the elongated member and the second recess at the second end of the bore have an oblong shape.
In yet another feature, the planer head comprises between 20 and 40 knife pockets and a corresponding number of knives and knife holders. Preferably, the planer head comprises 24 knife pockets and a corresponding number of knives and knife holders.
Additional and/or alternative features, aspects, and advantages of embodiments of the present will become apparent from the following description, the accompanying drawings, and the appended claims.
Additional and/or alternative features, aspects, and advantages of embodiments of the present will become apparent from the following description, the accompanying drawings, and the appended claims.
For a better understanding of the present, as well as other aspects, and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
Referring to
In the illustrated embodiment, the planer head 100 includes twenty-four knives 104, twenty-four knife holders 106 and twenty-four fastening assemblies 108. It is however contemplated that the planer head 100 could comprise a different number of knives 104, corresponding knife holders 106 and fastening assemblies 108. For instance, the planer head 100 could comprise one or more knives 104, knife holders 106 and fastening assemblies 108. In one embodiment, the planer head 100 could comprise between ten and sixty knives 104, knife holders 106 and fastening assemblies 108, and preferably between twenty and forty knives 104, knife holders 106 and fastening assemblies 108.
With reference to
The body 102 includes a plurality of knife pockets 118 disposed on the curved face 114 (best shown in
Each knife pocket 118 is sized and shaped to receive a corresponding knife 104 and a corresponding knife holder 106 therein. Each knife pocket comprises a lower receiving portion 120 and an upper receiving portion 122 (shown in
The upper receiving portion 122 of the knife pocket 118 comprises a back wall 130 having a top end 132 and a bottom end 134. The back wall 130 is forwardly angled at an angle θ2 relative to a radius extending from the rotation axis R1 to the bottom end 134. As one can appreciate from
Extending between the bottom end 134 of the back wall 130 and the bottom end 131 of the back wall 126 of the lower receiving portion 120 is a knife holder resting wall 136. The knife holder resting wall 136 extends perpendicular to the back wall 130 and provides support to the knife holder 106 received in the knife pocket 118, as it will become apparent below.
As it will be appreciated, a portion of the body 102 extends generally radially between each pair of adjacent knife pockets 118. Together, the knife pockets 118 therefore define a plurality of knife retaining members 138, each retaining member 138 comprising a trailing face 140 (corresponding to the back walls 126 and 130 of a first knife pocket 118), a leading face 142 (corresponding to the front wall 124 of the adjacent knife pocket 118) and a backwardly and upwardly angled top face 144 extending between the trailing face 140 and the leading face 142. Each knife retaining member 138 also includes lower portion 146 extending from the bottom wall 128 of the lower portion 120 to a junction J1, as well as an upper portion 148 extending from the junction J1 to the top face 144 of the retaining member 138.
Extending longitudinally between the right and left ends 110, 112 is a plurality of bores 160 for receiving therein the corresponding plurality of fastening assemblies 108 to secure the knife holder 106, as it will become apparent below. The bores 160 are pathways with a circular cross section. On the right end 110, the body is provided with a plurality of circular recesses 152, one recess 152 being adjacent to each bore 160. As best shown in
Extending between each bore 160 and the knife holder resting wall 136 of a corresponding knife pocket 118 is a plurality of holes 189. As it will become apparent below, the holes 189 are sized, shaped and positioned to receive therein a corresponding plurality of protrusions 186 projecting from a knife holder 106 received in the knife pocket 118, the protrusions 186 extending in a corresponding bore 160 to be engaged by a corresponding fastening assembly 108.
Turning now to
Although the slots are only found on one side in the preferred embodiment, other forms are possible without deviating from the invention. For example, an alternative embodiment may include slots spanning the circumference of the longitudinal member.
The longitudinal axis L1 of the main shaft 179 aligns with a longitudinal axis L3 of the bore 160. The longitudinal axis L2 of threaded portion 215 aligns with a longitudinal axis L4 of the recess 152 (see
On the left end 212 of the longitudinal member 193, the oblong flange 199 is sized and shaped to be received in the oblong recess 150 of the body. As it will become apparent below, the shape of the oblong lip, as well as the configuration of the threaded portion 215 of the longitudinal member 193, together with the oblong recess 150 and the circular recess 152 of the body 102, respectively, ensure that the longitudinal member 193 is properly positioned in the bore 160 for ensuring proper interaction with protrusions 186 of the knife holder 106.
Although a fastening mechanism has been described above per the preferred embodiment of the invention, the person skilled in the art will appreciate that other fastening means are possible. As a non-limiting example, a pin and lever type fastening mechanism or a different form of a threaded fastener may be used.
Turning now to
The knife holder 106 further comprises an upper portion 170, sized and shaped to be received in the upper receiving portion 122 of the corresponding knife pocket 118. The upper portion 170 of the knife holder 106 includes a trailing face 172 configured to abut the back wall 140 of the knife pocket 118, a bottom face 176 extending between a chamfered edge 180 and a surface 184. There is an angle θ4 as measured between the trailing face 172 and the leading face 178 and the surface 184 is set at an angle θ5 to the leading face 178. Extending between the trailing face 178 of the upper portion 170, and the trailing face 172, at the upper end thereof, is a curved top face 182. At the bottom end of the trailing face 172 is a chamfered edge 180, while at the opposite side at the bottom end of the leading face 178, is a surface 184 set at an angle θ5 to the leading face 178.
The person skilled in the art will understand that the knife holder may be manufactured as one part or may be assembled together. For example, it's possible to manufacture the upper portion 170 separate from the lower portion 168 in order to reduce material waste. The protrusions 186 can be attached to the upper portion 170 through welding or other methods well known in the art. Alternatively, the protrusions 186 can remain unattached to the upper portion 170, having one end in contact with the upper face 170 and another end in contact with the longitudinal member 193 when the planer head 100 is assembled.
With reference to
When the knife 104 is positioned in the knife pocket 118 (best shown in
Turning now to
While in the above-described embodiment the leading and trailing faces 198, 200, 172, 178, 140 and 142 of the knives 104, knife holders 106 and knife retaining members 138 are generally flat, it is contemplated that at least some of them could be scalloped to increase frictional engagement. Additionally, although in this embodiment the protrusions 186 are circular, it is conceivable that they be of another suitable shape (e.g. rectangular).
Modifications and improvements to the above-described embodiments of the present may become apparent to those skilled in the art. For instance, it should be understood that the planer heads described herein could be positioned in a horizontal position, vertical position, or any angled position between a vertical position and an horizontal position to smoothen a given surface of a lumber. It should also be understood that the planer heads described herein are not limited to be used with wood lumbers, but could be used with any other surface which may require smoothing and for which the rotational cutting of an external layer of that surface would be appropriate. Likewise, the embodiments described herein could find use in a cutter head provided with removable knives other than planer heads.