This application relates to planers, and in particular to a new approach to moving planing heads to keep planers in service.
Planers typically have multiple rotating planing heads (also referred to as cutterheads). Each planing head has multiple parallel blades and is rotated at high speed to finish workpieces, such as lumber. Such planing operations are used, e.g., to smoothen rough surfaces. Over time, planing head blades eventually become dull from use and need to be re-sharpened. Re-sharpening the planing head blades helps to ensure that the resulting surface of the workpiece is uniform.
In some cases, the planing head blades can be sharpened while they remain installed on the planing head in a process known as “jointing.” In other cases, the planing head blades must be removed from the planing head for a more extensive re-sharpening operation referred to as regrinding the bevel.
In still other cases, blades that are damaged, such as from contacting a foreign object in the workpiece, or blades that have been worn beyond their serviceable life, cannot be re-sharpened and therefore must be replaced.
Re-sharpening or replacing blades requires that the planer is shut down and that the planing heads are at rest. These operations require considerable downtime because of the size of the equipment, the need for specialized personnel and tools, and the need to ensure worker safety, among other factors. Similarly, even swapping a new planing head for a current head requires significant downtime. Because planer equipment is expensive to own and operate, it is typically not cost effective to have multiple planers with one or more held in reserve until needed.
It would be desirable to provide alternatives to the conventional ways of keeping planers in service that require substantial downtime.
Described below are implementations of a planer, a planing head and methods that reduce the amount of service time required for repair when a planing head becomes dull or damaged.
According to a first implementation, a planer for lumber comprises a support and at least one planing head rotatably mounted to the support. The planing head is positionable to contact a surface of a workpiece. The planing head has a rotation axis and is shiftable from a first cutting position at a first axial position to a second cutting position at second axial position. In this way, if the first cutting position (or region) becomes dull or damaged, the planing head can be shifted axially along the rotation axis to the second cutting position (or region). As a result, there is a substantial time savings because a complete replacement of the planing head or a re-sharpening of blades in the first cutting position is not required.
In some implementations, the shifting from the first cutting position at the first axial position to the second cutting position at the second axial position includes motion along only the rotation axis. In other implementations, the shifting from the first cutting position to the second cutting position includes a component along or parallel to the rotation axis, but also includes one or more other components offset from the rotation axis, such as a radial component or other component in a direction away from the rotation axis.
The at least one planing head can be a first planing head, and the planer can further comprise a second planing head. The first and second planing heads can be shiftable axially along respective first and second rotation axes from respective first cutting positions to respective second cutting positions. The first planing head and the second planing head can be independently shiftable relative to each other.
There can be a first planing head and a second planing head that form a first axially shiftable planing head pair, and there can be a second axially shiftable planing head pair. The rotation axes for the second axially shiftable planing head pair can have an orientation that is not parallel to rotation axes for the first axially shiftable planing head pair. The first axially shiftable planing head pair can comprise a top planing head and a bottom planing head, and the second axially shiftable planing head pair can comprise side planing heads.
The planer can comprise a movement device coupled to the at least one planing head and controllable to shift the at least one planing head axially. The movement device can comprise at least one actuator, such as a servo-controlled actuator. The movement device can comprise at least one screwjack or similar mechanism.
The planer can further comprise a controller linked to the movement device and configured to send signals to the movement device. The planer can comprise at least one sensor for detecting an axial position of the at least one planing head along the rotational axis. The sensor can comprise a linear transducer.
In some implementations, the at least one planing head is shiftable by a predetermined distance less than a dimension of the planing head in the axial direction. In some implementations, the at least one planing head is continuously shiftable by a desired distance.
According to another implementation, a planing head for a planer comprises a body having an outer surface with blade spaces configured to hold a plurality of spaced apart blades, first and second opposing ends separated by the outer surface and a rotation axis passing through the first and second ends. The planing head also comprises at least first and second axial sections defined along a length of the body parallel to the rotation axis, each of the first and separate axial sections being positionable in a planing machine for contact with a workpiece by shifting the body axially.
In some implementations, the first and second axial sections are adjacent each other. In some implementations, the first and second axial sections overlap each other at least partially.
In some implementations, the blade spaces extend continuously from the first axial region to the second axial region. In some implementations, the blade spaces for the first axial region of the body are separated from the blade spaces for the second axial region of the body.
According to another implementation, a planer comprises a support, at least one first planing head, at least one second planing head and a movement device. The at least one first planing head is rotatably mounted to the support and has a first rotation axis. The first planing head is positionable during operation to contact a first surface of a workpiece. The at least one second planing head is rotatably mounted to the support and has a second rotation axis generally parallel to the first rotation axis. The second planing head is positionable during operation to contact a second surface of the workpiece opposite the first surface of the workpiece. The movement device is coupled to the at least one first planing head and the at least one second planing head, the movement device is controllable to move at least one of the first planing head along the first rotation axis or the second planing head along the second rotation axis to change the axial sections of the first planing head or the second planing head, respectively, that are positioned to contact the workpiece.
The planer can comprise a control circuit connected to the movement device and responsive to commands from a user to send control signals to cause the movement device to move at least one of the first planing head or the second planing head.
Other features will be apparent from the accompanying drawings and the detailed description that follows.
Referring to
Referring to
Among other reasons, one or both of the planing heads 102, 104 may be moved from its first position shown in
In the specific example of
The planing head 102 is arranged as a top head, with the planing head 104 being arranged as a bottom head and to follow the top head. Referring to
In the drawings, the planing heads are shown schematically to have two distinct axial segments or sections for purposes of illustration. It is possible, however, for the axially shiftable planing heads to be configured with more than two distinct axial sections, or even to have a continuous configuration without multiple axial sections.
As illustrated in
There is a movement assembly 220 that is controllable to move or shift at least the first planing head 202 axially, i.e., in the direction of its rotation axis R1, either inwardly or outwardly. The movement assembly 220 includes servo-driven actuators 230 controllable to translate and urge the planing head 202 axially by a desired distance. In the illustrated implementation, the actuators are screw jacks 232, but it would also be possible to use other types of actuators. In the illustrated implementation, the movement assembly 220 is configured to move the second planing head 204 simultaneously with moving the first planing head 102, but independently movable planing head arrangements are also appropriate in some circumstances.
In the illustrated implementation, the screw jacks 232 cause a portion of the planer 200 that supports the planing heads 202, 204, referred to as a stand 250, to move axially, such as along one or more guiding surfaces, e.g., ways 252, 254, 256. In this way, the planing heads 202, 204 are moved axially. As best seen in
The controller is also linked to a chipbreaker actuator solenoid valve 324 or other similar device. Signals from the controller 300 cause the solenoid valve 324 to change state and engage or disengage the chipbreaker shoe(s) 326.
The controller is also linked to a stand way solenoid valve 330. Signals from the controller cause the stand way solenoid valve 330 to change state and to engage or disengage one or more locks for the ways 252, 254, 256, thereby locking or unlocking the stand from movement in the axial direction.
The controller is also linked to a servo control 340 (or axis control). The servo control 340 controls one or more servo motor(s) and actuator(s) 342 that are operable to change the axial position of the planing head(s). As indicated in block 344, the servo motors and actuators 342 are controllable to cause the planing heads to translate (such as by executing a “move” command, either inwardly or outwardly). In some implementations, any chipbreaker shoe(s) that are present move with the planing head(s).
In some implementations, the axial position of the planing head(s) is detected by a suitable sensor, such as the linear transducer 350, and the position information is fed back to the servo control 340 and to the controller 300 to assist in controlling movement of the planing head(s).
According to a representative method implementation as shown in the flow chart of
Thus, one of or more of the planing heads can be controllably shifted relatively quickly to ensure smooth overall operation with minimal downtime. As described, the shifting of the planing heads preferably takes place while the planer is not in its normal production mode, and with no lumber engaged with the planning head(s). In some implementations, an operator issues commands to control the planer, such as from a remote location, e.g., from outside of an enclosure. Optionally, the operator can be provided with visual indications of the steps taking place (e.g., on a display), including an indication of the position of planing heads, such as while they are being moved.
The techniques and solutions described herein, particularly relating to control of the planer, can be performed by software, hardware, or both as elements of a computing environment, such as one or more computing devices. For example, computing devices include server computers (including PLC server computers), desktop computers, laptop computers, notebook computers, handheld devices, netbooks, tablet devices, mobile devices, PDAs, and other types of computing devices.
With reference to
A computing environment may have additional features. For example, the computing environment 900 includes storage 940, one or more input devices 950, one or more output devices 960, and one or more communication connections 970. An interconnection mechanism (not shown) such as a bus, controller, or network interconnects the components of the computing environment 900. Typically, operating system software (not shown) provides an operating environment for other software executing in the computing environment 900, and coordinates activities of the components of the computing environment 600.
The storage 940 may be removable or non-removable, and includes magnetic disks, magnetic tapes or cassettes, CD-ROMs, CD-RWs, DVDs, or any other computer-readable media which can be used to store information and which can be accessed within the computing environment 900. The storage 940 can store software 980 containing instructions for any of the technologies described herein.
The input device(s) 950 may be a touch input device such as a keyboard, mouse, pen, or trackball, a voice input device, a scanning device, or another device that provides input to the computing environment 900. For audio, the input device(s) 950 may be a sound card or similar device that accepts audio input in analog or digital form, or a CD-ROM reader that provides audio samples to the computing environment. The output device(s) 960 may be a display, printer, speaker, CD-writer, relay, motion control card, or another device that provides output from the computing environment 600.
The communication connection(s) 970 enable communication over a communication mechanism to another computing entity. The communication mechanism conveys information such as computer-executable instructions, audio/video or other information, or other data. By way of example, and not limitation, communication mechanisms include wired or wireless techniques implemented with an electrical, optical, RF, infrared, acoustic, or other carrier.
The techniques herein can be described in the general context of computer-executable instructions, such as those included in program modules, being executed in a computing environment on a target real or virtual processor. Generally, program modules include routines, programs, libraries, objects, classes, components, data structures, etc., that perform particular tasks or implement particular abstract data types. The functionality of the program modules may be combined or split between program modules as desired in various embodiments. Computer-executable instructions for program modules may be executed within a local or distributed computing environment. Any of the computer-readable media herein can be non-transitory (e.g., memory, magnetic storage, optical storage, or the like).
Any of the storing actions described herein can be implemented by storing in one or more computer-readable media (e.g., computer-readable storage media or other tangible media).
Any of the things described as stored can be stored in one or more computer-readable media (e.g., computer-readable storage media or other tangible media).
Any of the methods described herein can be implemented by computer-executable instructions in (e.g., encoded on) one or more computer-readable media (e.g., computer-readable storage media or other tangible media). Such instructions can cause a computer to perform the method. The technologies described herein can be implemented in a variety of programming languages.
Any of the methods described herein can be implemented by computer-executable instructions stored in one or more computer-readable storage devices (e.g., memory, magnetic storage, optical storage, or the like). Such instructions can cause a computer to perform the method.
The technologies from any example can be combined with the technologies described in any one or more of the other examples. In view of the many possible embodiments to which the principles of the disclosed technology may be applied, it should be recognized that the illustrated embodiments are examples of the disclosed technology and should not be taken as a limitation on the scope of the disclosed technology. Rather, the scope of the disclosed technology includes what is covered by the following claims. I therefore claim all that comes within the scope and spirit of the claims.