The invention relates to a thickness planer and more specifically, to a thickness planer having a carriage locking mechanism that reduces vibration and movement of the carriage during a planing operation.
Planing is the removal of wood from a surface or face of a board so as to make it flat, uniform, and smooth. In woodworking, planing is a common operation that is used in manufacturing cabinets, tables and other wood products.
Conventional thickness planers include a base having four perpendicularly mounted columns. A carriage is supported on the support columns and includes a rotating cutting head. The cutting head has at least one cutting knife which, when rotated, removes a designated amount of material from a workpiece passing through the planer.
Most thickness planers include a lead screw for adjusting the height or distance of the carriage above the base. Since the cutting head is rotatably attached to the carriage, the height of the carriage determines the amount of material that is removed from the workpiece and thereby the thickness of the workpiece exiting the planer. The difference between the thickness of the workpiece entering the planer and the thickness of the workpiece exiting the planer is known as the depth of cut, which is the depth of the material that is removed by one pass of the workpiece through the thickness planer. To facilitate the movement of the workpiece through the planer, a motor-powered infeed roller pulls the workpiece into the planer, while an outfeed roller helps the workpiece to exit the planer. Conventional thickness planers also typically include an infeed shelf or table and an outfeed table that supports the workpiece as it is being fed and cut.
To provide versatility, the carriage is typically adjustable to different heights. However, during the cutting operation, it is preferred that the carriage be securely attached to the housing of the thickness planer. Otherwise, vibration and movement of the carriage during the planing operation may produce undesired “snipe” or localized variations in the workpiece thickness. This undesired vibration and movement is especially prevalent when the workpiece is entering or exiting the thickness planer, i.e. at the beginning and end of a cut. Accordingly, some conventional thickness planers include locks, which secure the carriage in position during operation.
There are different types of carriage locks. For example, U.S. Pat. No. 5,794,675 to Garcia discloses a carriage lock containing forks running the length of the support columns. The forks are deflected and sandwiched between the carriage and associated support columns to frictionally secure the carriage. Garcia, however, attempts to lock the carriage in line with the cutting head instead of locking the carriage at a location away from the cutting head. It has been found that the close proximity of the locking mechanism to the cutting head likely reduces stability when locking the carriage.
Another type of carriage lock is disclosed in U.S. Pat. No. 5,771,949 to Welsh et al. Welsh discloses various resiliently deflectable mechanisms having springs, levers, or more resiliently deflectable members to secure the carriage at a given height.
Existing carriage locks such as those described above, however, fail to produce a mechanical clamping action that reduces the amount of force necessary to lock the carriage, compared to the holding strength of the locks. Further, because existing carriage locks rely upon resiliently deflected members, these mechanisms fatigue over time and become less effective at securing the carriage.
Accordingly, there is a need for an improved carriage lock mechanism that overcomes the drawbacks of conventional units and reduces the amount of snipe in a workpiece by more securely holding the cutting head and the carriage in a desired position.
The above-listed needs are met or exceeded by the present planer including an improved carriage locking mechanism. Opposing movable lock plates are associated with a base of the planer and are moved toward each other to firmly engage carriage holding support columns to secure the carriage in position during operation. The enhanced stability of the present carriage reduces the movement and vibration of a cutting head on the carriage, as well as the carriage itself, which enhances the performance of the planer.
More specifically, the present invention provides a locking mechanism for use with a thickness planer having a base and a carriage with a cutting head. The carriage being mounted to a plurality of support columns that are movably attached to the base to allow the carriage to be displaceable from the base at a defined distance. A workpiece passes between a work area on the base and the cutting head on the carriage to remove a layer of the workpiece. The locking mechanism includes a first lock plate associated with the base and positioned adjacent to a first pair of the support columns and a second lock plate associated with the base and positioned adjacent to a second different pair of the support columns. An actuator is coupled to the first lock plate and the second lock plate. The actuator is configured for causing the first lock plate to engage the first pair of the support columns and the second lock plate to engage the second pair of the support columns to exert a clamping force by moving the first and second lock plates towards each other to firmly secure the carriage in position.
The invention relates to an apparatus for planing a workpiece to a given thickness such as the thickness planer disclosed by U.S. Pat. No. 6,585,017, the subject matter of which is incorporated herein by reference. The present thickness planer includes a carriage locking mechanism configured for reducing snipe, carriage vibration, and carriage movement by locking the cutting head on the carriage in a secure position. Snipe is a change in the thickness at either end of the planed board caused by an uneven force on the cutting head that most often occurs when a workpiece is entering or leaving the planer. By securely locking the carriage in place, movement and vibration of the carriage are reduced compared to conventional planers.
Referring now to
Thickness planer 100 includes an inlet support shelf 124 upon which a workpiece may be placed for planing. As the workpiece moves through the planer 100, the workpiece is supported by a middle support shelf 126 and an outlet support shelf 128 (shown in
In the illustrated embodiment, a carriage locking mechanism 132 having an actuator 134 is used to secure the carriage 110 at a given height or distance above the base 102. Also, while a workpiece is being cut, a depth of cut indicator 136 displays the thickness of the material about to be removed from the workpiece by the planer 100.
In a preferred embodiment, four support collars 138 each define an opening or hole located in each of the corners of the base 102. The support collars 138 are separate components and are attached to the base 102. In another embodiment, the support collars 138 are integrally formed with the base 102. As shown in
The carriage locking mechanism 132 helps to secure and lock the carriage 110 in position by applying a tightening or clamping force to the lower portions or bottom ends 105 of the support columns 104. In the illustrated embodiment, the carriage locking mechanism includes a transmission shaft 140 having a first threaded end 142 and a second, opposing non-threaded end 144. Mounted on the first end 142 is a first or left lock plate 146 and on the second end 144 is a second or right lock plate 148. Connected to the left lock plate 146 and the right lock plate 148 are two “U”-shaped brackets 150 and 152, respectively, that are configured to at least partially fit about the support columns 104. As shown in
Referring now to
In the illustrated embodiment, at least a portion of the second end 144 projects outwardly beyond the right lock plate 148 so that the actuator 134 can be positioned on the second end. Specifically, the actuator 134 includes a cam assembly 162 having a cam 164 defining a central opening through which the cam receives the second end 144 of the transmission shaft 140. The cam assembly 162 also includes a collar 166 that is secured to the second end 144 of the transmission shaft 140 using a washer 168 and a lock ring 170. In the illustrated embodiment, the cam 164 includes a cam surface 172 on at least one end, and the collar 166 includes a complimentary cam surface 174 preferably having at least one projection that engages the cam surface 172 of on the cam 164. Relative rotation of the cam surfaces 172, 174 upon movement of the handle 171 increases the axial spacing between the cam 164 and the collar 166 to exert a clamping or holding force on the right lock plate 148. This force is transmitted through the transmission shaft 140 so that the left and right lock plates 146, 148 are drawn towards each other.
To move or turn the cam assembly 162 and the transmission shaft 140, a handle 171 is attached to the collar 166. The handle 171 includes an arm 176 having a first end 177 and an opposing second end 178. Specifically, the first end 177 of the arm 176 is inserted through an opening defined by the collar 166 as shown in
As shown in
To lock the carriage 110 in position at a given elevation or height above the base 102, an operator moves or rotates handle 171 counter-clockwise (i.e., downward) from the “unsecured” or “release” position (
To unlock the carriage 110, the handle 171 is rotated clockwise (i.e., upward) which causes the left lock plate 146 to move away from the right lock plate 148, thereby releasing the clamping force on the bottom ends 105 of the support columns 104 and freeing the support columns 104, the carriage 110 and the lead screws 120,122 to move with respect to the base.
Referring to
As shown in
Similarly, the components located in the base 102 of the planer 100 are protected by side base covers 228 and 230, which are attached to the base support 186 using suitable fasteners. The side covers 228 and 230 are respectively positioned on and secured to a foot support 231 having a left side 232 and a right side 234.
Also as shown in
The middle support shelf 126 is secured to the base support 186 by attaching two side rails 242 and 244 to the middle support shelf 126 and then securing the side rails to the base support 186 using suitable fasteners.
In operation, a workpiece is placed on inlet support shelf 124 attached to the base 102. The handwheel 130 is rotated in a clockwise or counterclockwise direction, which in turn, rotates the transmission shaft 140 and the transmission gears 161 in a clockwise or counterclockwise direction. As described above, the transmission gears 161 mesh with the corresponding lead gears 131 on the lead screws 120,122 to rotate the lead gears and the lead screws. Rotation of the lead screws 120,122 causes the lead screws to move upward or downward with respect to the base 102, which enables the carriage 110 to be moved to a designated distance above the workpiece based on the depth of the cut to be made on the workpiece.
To reduce movement and vibration of the carriage 110, the carriage is secured in position by the locking mechanism 132. Initially, the locking mechanism 132 is in an “unsecured” position where the “U”-shaped brackets 150 and 152 lightly contact or are separate from the support columns 104 as shown in
To secure the carriage 110 in position, the handle 171 is rotated in a clockwise direction, which rotates the collar 166. As shown in
To subsequently move or adjust the position of the carriage 110, the handle 171 is rotated in a counter-clockwise direction, which causes the collar 166 and the transmission shaft 140 to rotate in a counter-clockwise direction. During rotation, the collar 166 moves closer to the cam 164 (i.e., reducing the axial spacing between the collar and the cam) causing the transmission shaft 140 to move axially toward the left lock plate 146 thereby releasing the pressure or force of the “U”-shaped brackets 150 on the corresponding support columns 104. Similarly, the cam 164 moves closer to the collar 166, which causes the right lock plate 148 to move outwardly to release the force of the “U”-shaped brackets 152 on the corresponding support columns 104. Once released, the carriage 110, the support columns 104 and the lead screws 120,122 can be moved upward or downward with respect to the base 102.
Although various embodiments have been shown and described, the invention is not so limited and will be understood to include all such modifications and variations as would be apparent to one skilled in the art.
While a particular embodiment of the planer having a locking mechanism has been described herein, it will be appreciated by those skilled in the art that changes and modifications may be made thereto without departing from the invention in its broader aspects and as set forth in the following claims.
Number | Name | Date | Kind |
---|---|---|---|
5771949 | Welsh et al. | Jun 1998 | A |
5794675 | Garcia | Aug 1998 | A |
5957173 | Garcia | Sep 1999 | A |
6085812 | Chiang | Jul 2000 | A |
6283179 | Liao | Sep 2001 | B1 |
6394155 | Wang | May 2002 | B1 |
6516684 | Chang | Feb 2003 | B1 |
6585017 | Campbell et al. | Jul 2003 | B1 |
Number | Date | Country | |
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20090183799 A1 | Jul 2009 | US |