Patent Grant
12098767
This application is a U.S. National Phase application under 35 U.S.C. § 371 of International Application No. PCT/CN2022/079561, filed on Mar. 7, 2022, and claims benefit to Chinese Patent Application No. CN 202120828482.5, filed on Apr. 21, 2021. The International Application was published in Chinese on Oct. 27, 2022 as WO 2022/222624 A1 under PCT Article 21(2).
The present invention relates to a planetary carrier and a gear box, and in particular, to a planetary carrier in which planetary gears are less prone to deviation, and a wind turbine gear box comprising the planetary carrier.
Currently, in the majority of wind turbine gear boxes, a planetary gear set is used to transmit torque. As shown in
The planetary carrier (especially a first-stage planetary carrier near a wind wheel) is used as an input end component to transmit a torque load and a bending load of the wind wheel to a gear box. These loads would cause different degrees of deformation to the first web plate and the second web plate of the planetary carrier, which in turn would result in the deviation of the planetary gear shafts. Therefore, in the operation of the gear box, such a deviation would directly lead to an uneven load when the planetary gears mesh with the ring gear and the sun gear, and ultimately affect the strength and service life of a planetary gear train.
In an embodiment, the present disclosure provides a planetary carrier, comprising an input flange, a first web plate connected to the input flange, a second web plate arranged opposite the first web plate, a first support plate connected to a side of the first web plate that faces the second web plate and parallel to the first web plate, and a second support plate connected to a side of the second web plate that faces the first web plate and parallel to the second web plate, the first support plate and the second support plate being arranged opposite each other. The side of the first support plate that faces the second support plate is provided with a plurality of first support portions. A number of first support portions is the same as that of planetary gear shafts. The side of the second support plate that faces the first support plate is provided with second support portions corresponding to the first support portions. Each first support portion and the second support portion corresponding to the respective first support portion are used for supporting one planetary gear shaft. A first recessed portion is formed in the respective first support plate between every two adjacent first support portions. A second recessed portion is formed in the respective second support plate between every two adjacent second support portions.
Subject matter of the present disclosure will be described in even greater detail below based on the exemplary figures. All features described and/or illustrated herein can be used alone or combined in different combinations. The features and advantages of various embodiments will become apparent by reading the following detailed description with reference to the attached drawings, which illustrate the following:
In order to solve the defects in the prior art that planetary gear shafts are directly supported by web plates of a planetary carrier, and the planetary gear shafts are prone to deviation, the embodiments of present invention provide a planetary carrier in which planetary gears are less prone to deviation and a gear box comprising the planetary carrier.
A planetary carrier is provided, which comprises an input flange, a first web plate connected to the input flange, and a second web plate arranged opposite the first web plate, the planetary carrier further comprising a first support plate connected to the side of the first web plate that faces the second web plate and parallel to the first web plate, and a second support plate connected to the side of the second web plate that faces the first web plate and parallel to the second web plate, the first support plate and the second support plate being arranged opposite each other, wherein the side of the first support plate that faces the second support plate is provided with a plurality of first support portions, the number of first support portions is the same as that of planetary gear shafts, the side of the second support plate that faces the first support plate is provided with second support portions corresponding to the first support portions, and each first support portion and the second support portion corresponding to the first support portion are used for supporting one planetary gear shaft; and a first recessed portion is formed in the first support plate between every two adjacent first support portions, and a second recessed portion is formed in the second support plate between every two adjacent second support portions.
In an embodiment, the planetary gear shafts are not directly supported by the first web plate and the second web plate, so even if the first web plate and the second web plate undergo different degrees of deformation during operation, such a deformation is difficult to directly affect the planetary gear shafts. The provision of the first recessed portions and the second recessed portions increases the flexibility of the first support plate and the second support plate, avoiding relative torsional displacement between the first support plate on one side (e.g., rotor side) and the second support plate on the other side (generator side). Therefore, the relative inclination of the planetary gear shaft in the circumferential direction caused by the different torsional rigidities of the first web plate and the second web plate is avoided.
Preferably, the first web plate is connected to the second web plate by means of a plurality of connecting portions arranged in a circumferential direction.
Preferably, the first support plate comprises first connecting ribs each arranged between two adjacent first recessed portions and radially extending to one end of the connecting portion, and the second support plate comprises second connecting ribs each arranged between two adjacent second recessed portions and radially extending to the other end of the connecting portion.
Preferably, the first support portion comprises a first assembly hole, and one end of the planetary gear shaft is in interference fit with the first assembly hole.
Preferably, the second support portion comprises a second assembly hole, and the other end of the planetary gear shaft is in interference fit with the second assembly hole.
Preferably, a center of each of the first support portions or a center of each of the second support portions is provided with a threaded hole for a bolt for locking and fixing the planetary gear shaft.
Preferably, a first gap is formed between the first support portion and the first web plate.
Preferably, a second gap is formed between the second support portion and the second web plate.
The provision of the first gap and the second gap also increases a certain degree of flexibility of the first support plate and the second support plate, such that even if the first support plate and the second support plate undergo certain deformation, such a deformation may be tolerated by the first gap and the second gap, making it difficult to affect the planetary gear shafts. Furthermore, the provision of the first gap and the second gap may also isolate the different deformations caused by a bending moment of the first web plate on one side (e.g., rotor side) and the second web plate on the other side (e.g., generator side). That is, the deformation caused by the bending moment is borne by the first web plate, the second web plate, and the connecting portions that connect the first web plate and the second web plate, which almost does not cause relative deformation of the first support plate and the second support plate that support the planetary gear shafts, thereby avoiding the relative inclination of the planetary gear shaft in a radial direction.
Preferably, an outer diameter of the first support plate is less than an inner diameter of the first web plate, and an outer diameter of the second support plate is less than an inner diameter of the second web plate.
In an embodiment, the present invention further provides a gear box comprising a planetary carrier as described above.
The technical effects obtained by an embodiment of the present invention are as follows: the first and second web plates of the planetary carrier do not directly support the planetary gear shafts, such that the deformation of the web plates will not be transferred to the planetary gear shafts, thereby avoiding an uneven load for a planetary gear train caused by the deformation of the web plates. Additionally, the provision of the recessed portions and gaps further isolates the deformations of the web plates caused by a torque and a bending moment, thereby avoiding the inclinations of the planetary gear shaft in the circumferential direction and the radial direction.
Specific implementations of embodiments of the present invention will be further described below with reference to the accompanying drawings.
Referring to
Referring mainly to
A first recessed portion 132 is formed in the first support plate 13 between every two adjacent first support portions 131, and a second recessed portion 142 is formed in the second support plate 14 between every two adjacent second support portions 141. The provision of the first recessed portions 132 and the second recessed portions 142 increases the flexibility of the first support plate and the second support plate, avoiding relative torsional displacement between the first support plate on one side (e.g., rotor side) and the second support plate on the other side (generator side), thereby avoiding an uneven load on the planetary gear.
The first web plate 11 is connected to the second web plate 12 by means of a plurality of connecting portions 7 arranged in a circumferential direction. The first support plate 13 comprises first connecting ribs 133 each arranged between two adjacent first recessed portions 132 and radially extending to one end of the connecting portion 7, and the second support plate 14 comprises second connecting ribs 143 each arranged between two adjacent second recessed portions 142 and radially extending to the other end of the connecting portion 7. The first support portion 131 comprises a first assembly hole, and one end of the planetary gear shaft 4 is in interference fit with the first assembly hole. The second support portion 141 comprises a second assembly hole, and the other end of the planetary gear shaft 4 is in interference fit with the second assembly hole. In some embodiments, a center of each of the first support portions 131 is provided with a threaded hole 130 for a bolt 5 for locking and fixing the planetary gear shaft 4. In some other embodiments, a center of each of the second support portions 141 is provided with a threaded hole for a bolt for locking and fixing the planetary gear shaft.
Referring mainly to
An outer diameter of the first support plate 13 is less than an inner diameter of the first web plate 11, and an outer diameter of the second support plate 14 is less than an inner diameter of the second web plate 12.
An embodiment of the present invention further provides a gear box comprising a planetary carrier as described above, in particular, a wind turbine gear box where a planetary transmission is used. The planetary gear shaft is supported by the first support plate and the second support plate, such that a bending moment of the gear box during operation is difficult to radially and circumferentially affect the planetary gear shaft, thereby ensuring an even load on the planetary gear supported by the planetary gear shaft.
Although specific embodiments of the present invention are described above, it should be appreciated by those skilled in the art that these are merely illustrative. Various changes or modifications to these embodiments may be made by those skilled in the art without departing from the principle and spirit of the present invention, and these changes or modifications fall within the scope of the present invention.
While subject matter of the present disclosure has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. Any statement made herein characterizing the invention is also to be considered illustrative or exemplary and not restrictive as the invention is defined by the claims. It will be understood that changes and modifications may be made, by those of ordinary skill in the art, within the scope of the following claims, which may include any combination of features from different embodiments described above.
The terms used in the claims should be construed to have the broadest reasonable interpretation consistent with the foregoing description. For example, the use of the article “a” or “the” in introducing an element should not be interpreted as being exclusive of a plurality of elements. Likewise, the recitation of “or” should be interpreted as being inclusive, such that the recitation of “A or B” is not exclusive of “A and B,” unless it is clear from the context or the foregoing description that only one of A and B is intended. Further, the recitation of “at least one of A, B and C” should be interpreted as one or more of a group of elements consisting of A, B and C, and should not be interpreted as requiring at least one of each of the listed elements A, B and C, regardless of whether A, B and C are related as categories or otherwise. Moreover, the recitation of “A, B and/or C” or “at least one of A, B or C” should be interpreted as including any singular entity from the listed elements, e.g., A, any subset from the listed elements, e.g., A and B, or the entire list of elements A, B and C.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202120828482.5 | Apr 2021 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2022/079561 | 3/7/2022 | WO |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2022/222624 | 10/27/2022 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 3939736 | Morin | Feb 1976 | A |
| 8550957 | Erno | Oct 2013 | B2 |
| 10662879 | Desjardins | May 2020 | B2 |
| 20020022545 | Shattuck | Feb 2002 | A1 |
| 20100202885 | Demtroeder et al. | Aug 2010 | A1 |
| 20120322607 | Noller et al. | Dec 2012 | A1 |
| 20140206498 | Harada | Jul 2014 | A1 |
| 20160201794 | Gravina | Jul 2016 | A1 |
| 20170219088 | Hoelzl | Aug 2017 | A1 |
| 20180051798 | Klein-Hitpass | Feb 2018 | A1 |
| Number | Date | Country |
|---|---|---|
| 1793701 | Jun 2006 | CN |
| 200986018 | Dec 2007 | CN |
| 101849105 | Sep 2010 | CN |
| 105422824 | Mar 2016 | CN |
| 205841717 | Dec 2016 | CN |
| 106715972 | May 2017 | CN |
| 107763196 | Mar 2018 | CN |
| 107781402 | Mar 2018 | CN |
| 110185779 | Aug 2019 | CN |
| 110686071 | Jan 2020 | CN |
| 210661311 | Jun 2020 | CN |
| 210949825 | Jul 2020 | CN |
| 111853220 | Oct 2020 | CN |
| 215293537 | Dec 2021 | CN |
| 102011104291 | Dec 2012 | DE |
| Number | Date | Country | |
|---|---|---|---|
| 20240218927 A1 | Jul 2024 | US |
