This application claims priority under 35 USC 119 from Great Britain Patent Application No. 0420536.5, the disclosure of which is incorporated by reference herein.
1. Field of the Invention
The present invention relates to a planographic printing plate feeding apparatus, and particularly to a planographic printing plate feeding apparatus in which sets of planographic printing plate and an interleaf paper are fed out one set at a time from a stack of alternately stacked planographic printing plates and interleaf papers.
2. Description of the Related Art
Generally, there are many cases in which planographic printing plates, each with a protective interleaf paper closely adhering to an image recording surface thereof, are stacked in the direction of the thickness thereof, thereby forming a stack of planographic printing plates. When an image is to be recorded on a planographic printing plate using an exposure apparatus or the like, it is necessary that planographic printing plates are taken out from the stack one by one, and fed to the exposure apparatus.
For example, Japanese Patent Application Laid-Open (JP-A) No. 60-202028 discloses the technique in which an interleaf paper is fed out by a roller, and a planographic printing plate is fed out by a vacuum pad. However, in this structure in which planographic printing plates and interleaf papers are taken out separately one by one, the next planographic printing plate can be taken out only after the interleaf paper has been removed, hence feeding of the plates takes a significant amount of time. In addition, separate discharging mechanisms are required for offtaking the planographic printing plates and interleaf papers, and so an increase in the number of parts, size, and cost of the apparatus is likely to result.
Accordingly, a method in which a set made up of a planographic printing plate and an interleaf paper, is conveyed by a roller (combined feeding) could be considered. In this case, however, two or more sets of planographic printing plates with interleaf papers might be conveyed at a time (multiple feeding), depending on the air flow between planographic printing plates, and other like factors.
In order to prevent multiple feeding, for example, a structure could be considered in which a plate (separation plate) is provided, so as to restrict movement of all planographic printing plates other than the uppermost. The separation plate acts by making contact with all the planographic printing plates, other than the uppermost one, on the downstream side of the stack, with respect to the direction in which the planographic printing plate is conveyed. However, since it is necessary that the separation plate should be brought into contact with only the planographic printing plates other than the uppermost one, a high degree of accuracy is required for the mounting of the separation plate.
In view of the aforementioned circumstances, a planographic printing plate feeding apparatus according to the present invention comprises: a conveyor that conveys an uppermost planographic printing plate and an interleaf paper adhering thereto, by rotating while pressing a stack in which planographic printing plates and interleaf papers are alternately stacked; and a guide member provided at the downstream side of the stack, with respect to the direction in which the planographic printing plate is conveyed. The guide member is provided so as to abut the leading edge of the uppermost planographic printing plate being conveyed, so as to bend the planographic printing plate, and allow the uppermost planographic printing plate and interleaf paper to pass over the guide member, while the guide member is being inclined due to being pressed by the planographic printing plate.
In the planographic printing plate feeding apparatus according to the present invention, the conveyor conveys a planographic printing plate and an interleaf paper by rotating while pressing the stack. Ideally, only the uppermost planographic printing plate and an interleaf paper adhering thereto are conveyed (combined feeding) by the conveyor. However, if the uppermost planographic printing plate and the underlying planographic printing plate closely adhere to each other with a vacuum effect, or if air flows into a region below the underlying planographic printing plate, plural sets of planographic printing plates and interleaf papers adhering thereto might be conveyed simultaneously (multiple conveying).
In order to prevent multiple conveying, a structure could be considered providing a stopping member at the downstream side, with respect to the direction in which the planographic printing plate is conveyed, of the planographic printing plate stack. The stopping member could abut all layers in the stack other than the uppermost planographic printing plate and an interleaf paper adhering thereto. This would stop the conveying of planographic printing plates and interleaf papers adhering thereto, stacked below the uppermost planographic printing plate and the interleaf paper adhering thereto. However, in order that the stopping member is disposed so as not to abut the uppermost printing plate nor interleaf paper to be conveyed, and yet to abut against the underlying planographic printing plates, a high degree of accuracy is required for mounting. This makes production of the stopping member difficult.
Accordingly, the planographic printing plate feeding apparatus of the present invention is provided with guide members that also abut the uppermost planographic printing plate. Since the guide members may be allowed to abut the uppermost planographic printing plate, no high degree of accuracy is required for mounting.
When the uppermost planographic printing plate with an interleaf paper adhering thereto, and the underlying planographic printing plate with an interleaf paper adhering thereto are conveyed by the conveyor, the leading edge of the uppermost planographic printing plate abuts the guide members provided at the downstream side, with respect to the conveying direction, and the plate is bent. As a result, air flows into a region between the uppermost planographic printing plate and the underlying planographic printing plate. Due to the inflow of air, the uppermost planographic printing plate and interleaf paper adhering thereto can be easily separated from the underlying planographic printing plate and interleaf paper adhering thereto.
When the uppermost planographic printing plate and interleaf paper adhering thereto are further conveyed by the conveyor from the aforementioned state, the guide members permits the passing of the uppermost planographic printing plate and interleaf paper adhering thereto, while the guide is being inclined due to being pressed by the uppermost planographic printing plate. As a result, the uppermost planographic printing plate and the interleaf paper adhering thereto are conveyed to the downstream side of the guide members, with respect to the conveying direction. However, due to the air space being formed between the uppermost planographic printing plate and interleaf paper adhering thereto, and the underlying planographic printing plate and interleaf paper adhering thereto, the underlying planographic printing plate and interleaf paper adhering thereto are separated from the uppermost planographic printing plate and interleaf paper adhering thereto. This underlying plate and interleaf paper are hence left at the upstream side of the guide members with respect to the conveying direction and the plate is left in a state in which it abuts the guide members.
According to the present invention, it is possible to enable reliable conveying for the uppermost planographic printing plate and interleaf paper adhering thereto, by using guide members of a simple structure that require no high degree of accuracy in mounting.
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The holder 40 is made rotatable around supporting shafts 48 which are provided at both ends thereof in the widthwise direction W and on the downstream edge of the holder 40 with respect to the conveying direction F. Due to a rotational driving force from a driving unit 50 provided at the side of the holder 40, the pick-up roller 42 is rotated between: a conveying position in which it comes into contact with the stack of plates 18, with a predetermined load acting thereon; and a separated position in which the pick-up roller 42 is moved away from the stack of plates 18.
The bottom of the mounting tray 30 is formed as a mounting plate 52 that swings due to a hinge (not shown) provided at the upstream side of the mounting plate 52 with respect to the conveying direction F. The mounting plate 52, on which the stack of plates 18 is mounted, is urged upwards by an urging member (not shown), ensuring that the uppermost planographic printing plate 20 reliably comes into contact with the pick-up roller 42.
Two guide plates 54 and 56 are disposed sequentially at the downstream side of the mounting portion 14 at predetermined intervals in the conveying direction F. The planographic printing plate 20 is conveyed while being supported by the guide plates 54 and 56.
As shown in
In the contact area N, it is not easy to generate a bending moment, and so even if movement of the uppermost planographic printing plate 20 is prevented by the leading edge guides 100, the planographic printing plate 20 would not be easily bent. On the other hand, a region of the planographic printing plate 20 outside, of the contact area N, in the widthwise direction W, is more easily bent. Accordingly, the leading edge guides 100 are disposed at the aforementioned positions, thereby allowing the uppermost planographic printing plate 20 to be bent easily. As a result, it is possible to facilitate an inflow of air between: the uppermost planographic printing plate 20 and the interleaf paper 22 adhering thereto; and the underlying planographic printing plate 20 and the interleaf paper 22 adhering thereto.
Further, the leading edge guides 100 are provided at a height so that they abut both the planographic printing plate 20A and the underlying planographic printing plate 20 (which will be hereinafter referred to as “planographic printing plate 20B”) when the planographic printing plate 20A and the planographic printing plate 20B are conveyed by the pick-up roller 42 (see
The portion of the leading edge guides 100 is tapered, at the side closest to the guide plate 54 towards the top, so as to slope down away from the stack of plates 18. Due to the leading edge guides 100 having the aforementioned shape, it is possible to reduce the space required by the leading edge guide 100 for rotation in the conveying direction as described below.
Guide shafts 102 are inserted through the lower portion of the leading edge guides 100 along the widthwise direction W. The leading edge guides 100 are rotatable around the guide shafts 102. Further, one end of a helical tension spring 104, serving as urging means, is mounted at the lower end of the leading edge guides 100. The other end of the helical tension spring 104 is fixed at a stationary portion (not shown), and the helical tension spring 104 generates torque in the leading edge guides 100, with the guide shaft 102 serving as a fulcrum. As a result, the leading edge guides 100 are urged to the upstream side with respect to the conveying direction, that is, against the side of the stack of plates 18. The leading edge guides 100 when in the state of not being pressed, are restrained from rotating by abutting stoppers 106, serving as position retention members, and the surfaces of the leading edge guides 100 facing the stack of plates 18 are held in reference position P1, that is parallel to the stack of plates 18 (see
As shown in
The retarding roller unit 62 is moved by a driving unit 68, provided at one end thereof, between a position where it is in contact with the interleaf paper 22 in the state of being conveyed, and a position where it is moved away from the interleaf paper 22. When the retarding roller unit 62 is in contact with the interleaf paper 22, the retarding roller unit 62 is rotated in the reverse direction and, in so doing, the interleaf paper 22 can be separated from the planographic printing plate 20. The rubber rollers 66 of the retarding roller unit 62 also come into contact with the rubber rollers 66 of the conveying roller unit 60 so that the interleaf paper 22 can be nipped between the rubber rollers 66 of the returned roller unit 62 and the rubber rollers 66 of the conveying roller unit 60.
A nip roller 70 is provided spanning above the conveying roller unit 60 in the widthwise direction in a rotatable manner. The nip roller 70 comes into contact with the planographic printing plate 20, due to its own weight, in such a manner as to be capable of nipping the planographic printing plate 20 and the interleaf paper 22 between itself and the rubber rollers 66 of the conveying roller unit 60.
Interleaf paper conveying roller units 72A and 72B are disposed below the conveying roller unit 60 and the retarding roller unit 62, respectively. The interleaf paper conveying roller units 72A and 72B are also each formed in the same manner as the conveying roller unit 60 and the retarding roller unit 62, with shafts 64 and rubber rollers 66. The interleaf paper 22 can hence be nipped between the rubber rollers 66 of the interleaf paper conveying roller units 72A and 72B, and with the rotation of the rubber rollers 66 of the interleaf paper conveying roller units 72A and 72B, the interleaf papers 22 are nipped therebetween and can be conveyed downward along conveying belts 74.
Provided below the interleaf paper conveying roller units 72A and 72B is an accumulating box 76, in which the interleaf papers 22 are accumulated.
Next, the operation of the present embodiment will be described.
When planographic printing plates 20 are fed into an exposure apparatus using the planographic printing plate feeding apparatus 12 with the structure described above, first, the stack of plates 18 is mounted in the mounting portion 14. At this time, the stack of plates 18 is aligned in such a manner that the trailing edge 18B of the stack 18 comes into contact with the trailing edge guide plate 34, and the side edges of the stack 18 come into contact with the side-edge guide plates 32.
When the planographic printing plate feeding apparatus 12 is mounted at a predetermined position in the exposure apparatus, as shown in
When the pick-up roller 42 is rotated in the direction indicated by arrow J from the aforementioned state, the planographic printing plate 20A and the interleaf paper 22A are conveyed in the conveying direction F. At this time, if the planographic printing plate 20A and the planographic printing plate 20B are made to closely adhere to each other by a vacuum effect, or if air flows into the region between the planographic printing plate 20B and the underlying planographic printing plate 20C, then the underlying planographic printing plate 20B and the interleaf paper 22B are also conveyed in the conveying direction F together with the uppermost planographic printing plate 20A and the interleaf paper 22A, as shown in
When the pick-up roller 42 is further rotated in the direction indicated by arrow J, the leading edge guides 100 are pressed by the planographic printing plate 20A and the planographic printing plate 20B and rotate in the direction indicated by arrow Q (see
From the aforementioned state, the leading edge guides 100 are further rotated in the direction indicated by arrow Q, by being pressed by the planographic printing plate 20A. Leading edge guides 100 are hence retracted to position P2, thereby allowing the planographic printing plate 20A and the interleaf paper 22A to move past the leading edge guides 100 (see
When the state in which the trailing edges of the planographic printing plate 20A and the interleaf paper 22A move past the leading edge guides 100 is detected by a sensor (not shown), the holder 40 is rotated upwards and the pick-up roller 42 moves away from contact with the stack of plates 18. As a result, the pressing of the leading edge guides 100 by the planographic printing plate 20B is released. This lets the leading edge guides 100 rotate in the direction indicated by arrow Q′, opposite to that of arrow Q, by being pulled by the helical tension spring 104, returning the leading edge guides 100 to the reference position P1 where they abut the stoppers 106. The planographic printing plate 20B and the interleaf paper 22B, being pressed by the leading edge guides 100, are returned towards the stack of plates 18.
According to the present embodiment, the leading edge guides 100 are of a simple structure, not requiring accurate positioning, which enables reliable conveying of only the uppermost planographic printing plate 20A and the interleaf paper 22A adhering thereto.
The interleaf paper 22 is separated from the planographic printing plate 20 in the interleaf paper separating device 58 in such a manner as described below. When it is determined by a sensor (not shown) that the planographic printing plate 20 and the interleaf paper 22 are being conveyed together, the conveying roller unit 60 and the retarding roller unit 62 are rotated and the retarding roller unit 62 is moved upwards. Due to the rubber rollers 66 of the retarding roller unit 62 making contact with the interleaf paper 22 while rotating in the reverse direction, a force from the conveying roller unit 60 (operating in the conveying direction), and a force from the retarding roller unit 62 (operating in the opposite direction) both act on the interleaf paper 22. This enables the separation of the interleaf paper 22 from the planographic printing plate 20. The interleaf paper 22 is conveyed downwards, in a bent and folded condition, while being nipped by the rubber rollers 66 of the conveying roller unit 60 and the rubber rollers 66 of the retarding roller unit 62. The interleaf paper 22 is subsequently discharged into an accumulation box 76. The planographic printing plate 20 is further conveyed in the conveying direction F, and delivered to the exposure apparatus.
In the present embodiment, an example was described of a structure in which the leading edge guides 100 are made rotatable around the guide shafts 102, and urged by helical tension springs 104 to the upstream side with respect to the conveying direction. However, the leading edge guides are not limited to the same. Alternatively, for example, leading edge guides 110 formed by elastic plates that are elastically deformable, requiring no helical tension spring 104 can be used, as shown in
According to the aforementioned structure, leading edge guides that need neither guide shafts nor a helical tension springs, with simpler structures, can be obtained.
Number | Date | Country | Kind |
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0420536.5 | Sep 2004 | GB | national |