Patent Grant
7360485
This application claims priority under 35 USC 119 from Japanese Patent Application No. 2004-060912, the disclosure of which is incorporated by reference herein.
1. Field of the Invention
The present invention relates to a planographic printing plate feeding apparatus, and more particularly, to a planographic printing plate feeding apparatus capable of feeding planographic printing plates one sheet at a time from a laminated stack in which laminated sets comprise planographic printing plates and slip-sheets.
2. Description of the Related Art
Generally, it is often the case that in a planographic printing plate, a protective slip-sheet is attached to the image recording surface thereof to constitute a laminated set, and the plural sets are laminated on one another in a thickness direction to constitute a stack of planographic printing plates. When images are to be recorded on planographic printing plates using an exposure apparatus, it is necessary to extract planographic printing plates from a stack of plates one sheet at a time and feed them to the exposure apparatus.
For example, in an image-recording material sheet-feeder described in Japanese Patent Application Laid-Open No. 2003-182904, printing plates and slip-sheets are alternately laminated and accommodated in a cassette of a sheet conveyance unit, a suction cup suctions the slip-sheet and the printing plate from above and the suction cup moves upward to extract them from the cassette. After the slip-sheet and the printing plate are extracted, the slip-sheet is suctioned by a fan and separated from the printing plate. With this structure, however, use of a suction cup for feeding a printing plate is potentially disadvantageous in terms of the structure being complicated and the cost of the apparatus increasing.
Japanese Patent Application Laid-Open No. 60-202028 describes a structure in which a slip-sheet located at an end surface in the laminated direction of the stack is fed by a roller, and a planographic printing plate is fed by a vacuum pad. According to this structure, however, since the planographic printing plates or the slip-sheets are extracted one sheet at a time, when the slip-sheet is located at the end surface in the laminated direction, the next planographic printing plate can be extracted only after this slip-sheet is extracted and, therefore, it takes time to feed the printing plates. Further, independent feeding mechanisms are required for both the planographic printing plate and the slip-sheet, which is potentially disadvantageous in terms of the number of parts being increased, and the apparatus being increased in size and cost.
The present invention has been accomplished in view of the above circumstances, so that the invention provides a planographic printing plate feeding apparatus with a compact, simple and inexpensive structure that is able to feed a planographic printing plate swiftly and reliably.
A first aspect of the present invention is a planographic printing plate feeding apparatus including: a mounting unit on which a stack of laminated sets comprising: planographic printing plates and slip-sheets is mounted; and a conveyance unit which can convey an uppermost set by applying a load and a conveyance force to a set stacked at an uppermost portion of the stack, and which applies, to the uppermost set, a load in a range such that the conveyance force (F0) applied to the uppermost set exceeds a maximum static friction force (F2′) between the uppermost set and a next set.
A second aspect of the present invention is a planographic printing plate feeding apparatus in which laminated sets respectively comprising a planographic printing plate and a slip-sheet are laminated in a thickness direction to form a stack, and planographic printing plates are successively fed therefrom, the planographic printing plate feeding apparatus including: a conveyance unit which can convey an end surface set by applying a load and a conveyance force to a set at an end surface of the stack in a laminated direction, and which applies, to the end surface set, a load in a range such that the conveyance force (F0) applied to the end surface set exceeds a maximum static friction force (F2′) between the end surface set and a next set; and a separating unit which separates the slip-sheet of the set conveyed by the conveyance unit from the planographic printing plate of the set.
That is, in this planographic printing plate feeding apparatus, the load applied to the end surface set by the conveyance unit is adjusted, and the conveyance force applied between the conveyance unit and the end surface set is greater than the maximum static friction force between the end surface set and the next set. Therefore, if the conveyance force is applied to the end surface set in this mode, the end surface set is fed by the friction between the end surface set and the conveyance unit, while the next set is prevented from being fed together with the end surface set.
The one set (one planographic printing plate and one slip-sheet attached to each other) extracted in the above manner can be separated into a planographic printing plate and a slip-sheet by the separating unit.
In the invention, since the sets can be extracted from the stack in units of at least one set, the next planographic printing plate can be swiftly extracted and fed. It is unnecessary to provide mechanisms separately or independently for the planographic printing plate and the slip-sheet, or a suction cup for removing the set. Therefore, the structure can be compact, simple and inexpensive.
Further, by adjusting the load applied from the conveyance unit to the end (top) surface set, it becomes possible to extract a planographic printing plate or a slip-sheet one by one, or to extract plural sets at once.
The conveyance unit may comprise a conveyance roller which applies a conveyance force by rotating in a state in which the conveyance roller is in contact with the end surface set. This design simplifies the structure of the conveyance unit.
The separating unit may comprise a forward-rotating roller which comes into contact with the slip-sheet which is being conveyed and which rotates in the same direction as the conveyance direction, and a reversely-rotating roller which comes into contact with the slip-sheet at a location downstream from the forward-rotating roller in the conveyance direction and which rotates in the opposite direction relative to the forward-rotating roller.
With this structure, the slip-sheet which is attached to the planographic printing plate is fed in the conveyance direction by the forward-rotating roller during the conveyance operation, but downstream to this a force in the direction opposite to the conveyance direction is applied by the reversely-rotating roller. Consequently, a sag is generated in the slip-sheet between the forward-rotating roller and the reversely-rotating roller and thus the slip-sheet can be separated from the planographic printing plate.
In order to generate the sag, it is simply necessary for the reversely-rotating roller to rotate reversely relative to the forward-rotating roller and thus in the opposite direction relative to the conveyance direction. For example, even if the reversely-rotating roller itself is rotating in a forward direction but rotating reversely relative to the forward-rotating roller (with a peripheral speed slower than that of the forward-rotating roller), the sag can be generated.
The reversely-rotating roller may be able to move between a contact position where the reversely-rotating roller comes into contact with the slip-sheet and a separated position where the reversely-rotating roller is disposed at a remove from the slip-sheet.
The reversely-rotating roller can be set at the contact position only when it is necessary to separate the slip-sheet from the planographic printing plate, and can be set at the separated position when it is unnecessary to separate the slip-sheet from the planographic printing plate, so that inadvertent contact of the reversely-rotating roller with the planographic printing plate can be prevented.
The separating unit may comprise a suction unit which suctions a slip-sheet to separate the same from a planographic printing plate.
Accordingly, a slip-sheet can be separated from a planographic printing plate simply by causing the suction unit to suction the slip-sheet which is attached to the planographic printing plate.
A detection sensor capable of detecting whether or not a planographic printing plate and/or a slip-sheet are present may be provided upstream of the separating unit in the conveyance direction.
According to the planographic printing plate feeding apparatus of the present invention, further to extracting a set (a set of one planographic printing plate and one slip-sheet), it is also possible to extract a single planographic printing plate or a single slip-sheet. It is also possible to convey none of the above by stopping the conveyance unit. Since the detection sensor can detect these four modes, it is possible to control the separating unit in accordance with the respective modes.
Since the planographic printing plate feeding apparatus of the invention has the above-described structure, it is possible to feed planographic printing plates one by one using a compact, simple and inexpensive structure.
The planographic printing plate comprises a sensitizer surface 20E in which a sensitizer is applied to one surface of a plate-shaped base material made of aluminum or the like, as shown in
The planographic printing plate feeding apparatus 12 includes a table 26. The mounting unit 14 and the feeding unit 16 are disposed on the table 26. Casters 28 are mounted on the table 26 so that the entire planographic printing plate feeding apparatus 12 can be moved and can, for example, be attached to or detached from a planographic printing plate inserting portion of an exposure apparatus.
As shown in
The mounting unit 14 is provided with plural covers 36 so as to cover the periphery of the mounted stack 18. The cover 36A covers downstream ends of the stack 18 in the conveyance direction. When the cover 36A is connected to an exposure apparatus or the like, the cover 36A is pushed upward by a pushing member (not shown) and turned around a hinge 38 as shown in
A holder 40 is provided above the mounting unit 14 along a widthwise direction of the planographic printing plate 20. A pickup roller 42 is rotatably mounted on the holder 40 such that the pickup roller 42 is located above the stack 18 mounted on the mounting unit 14. A driving force of a driving motor 44 is applied through an endless belt 46 and (forwardly) rotates in the conveyance direction of the planographic printing plate 20 (or the slip-sheet 22).
The holder 40 can turn around support shafts 48 provided downstream of the conveyance direction at opposite ends in the widthwise direction. The holder 40 moves between a conveyance position where the pickup roller 42 comes into contact with and the predetermined load W is applied to the stack 18, and a separated position where the pickup roller 42 is separated from the stack 18 by a rotational driving force from a drive unit 50 provided laterally of the holder 40.
As shown in
μ1<μ2, and
F1′<F2′.
As can be seen from the graph shown in
F1′<F1<F2′,
only the uppermost planographic printing plate 20A is conveyed (single feeding). That is, since the conveyance force F1 applied to the slip-sheet 22 is smaller than the maximum static friction force F2′ between the lower surface of the slip-sheet 22 and the sensitizer surface 22E of the next planographic printing plate 20, the slip-sheet 22 is not conveyed.
If the load W further increases and exceeds the single feeding threshold, the conveyance force F1 applied to the slip-sheet 22 is increased to such a degree that the relation
F2′<F1
is satisfied, and the uppermost planographic printing plate 20A and the slip-sheet 22A can be conveyed integrally (set feeding). Therefore, by adjusting the load W appropriately to satisfy the above relation, the conveyance mode can be freely switched between single feeding and set feeding in this embodiment.
Even when the slip-sheet 22A rather than the planographic printing plate 20A is located uppermost on the stack 18, if the load W is set such that the relation
F2′<F1
is satisfied, it is possible to convey only the slip-sheet 22A in a single feeding mode.
If the load W is further increased and exceeds the multiple feeding threshold in the graph shown in
The bottom portion of the mounting tray 30 is a mounting plate 52 which is oscillated by a hinge (not shown) provided upstream in the conveyance direction. The mounting plate 52 is impelled upward by a impelling member (not shown) in a state in which the stack 18 is mounted on the mounting plate 52, so that the uppermost planographic printing plate 20 (or slip-sheet 22) reliably comes into contact with the pickup roller 42 (see
As shown in
A slip-sheet separating unit 58 is disposed between the guide plates 54 and 56. The slip-sheet separating unit 58 includes a conveyance roller unit 60 and a retard roller unit 62 disposed in this order along the conveyance direction. Each of these units comprises a rotatable shaft 64 provided along a widthwise direction, and rubber rollers 66 fixed to the shaft 64 at predetermined distances from one another. When rotated by a driving force from a driving motor 61, the rubber rollers 66 of the conveyance roller unit 60 rotate in the direction of the arrow R1 (forward rotation), and the rubber rollers 66 of the retard roller unit 62 rotate in the direction opposite to the arrow R1 (reverse rotation).
The retard roller unit 62 moves (vertically) between a first contact position (position shown with solid lines in
A nip roller 70 is rotatably provided above the conveyance roller unit 60 in the widthwise direction. The nip roller 70 contacts with the rubber roller 66 of the conveyance roller unit 60 so that it can nip the planographic printing plate 20 and the slip-sheet 22 between itself and the rubber rollers 66 of the conveyance roller unit 60 by its own weight. When the rubber rollers 66 of the conveyance roller unit 60 rotate in the direction of the arrow R1 in the nipped state, the planographic printing plate 20 and the slip-sheet 22 are conveyed in the direction of the arrow F. As can be seen from
Slip-sheet conveyance roller units 72A and 72B are disposed below the conveyance roller unit 60 and the retard roller unit 62, respectively. Similarly to the conveyance roller unit 60 and the retard roller unit 62, the slip-sheet conveyance roller units 72A and 72B also comprise shafts 64 and rubber rollers 66 so that the slip-sheet 22 can be nipped between the rubber rollers 66 of the slip-sheet conveyance roller units 72A and 72B. Endless driving belts 74 are wound around the shaft 64 of the conveyance roller unit 60 and the shaft 64 of the slip-sheet conveyance roller unit 72A, and the slip-sheet conveyance roller unit 72A rotates in synchronization with the conveyance roller unit 60 in the same direction. Similarly, driving belts 74 are also wound around the shaft 64 of the retard roller unit 62 and the shaft 64 of the slip-sheet conveyance roller unit 72B. Therefore, when the rubber rollers 66 of the slip-sheet conveyance roller units 72A and 72B rotate in a state in which the slip-sheet 22 is nipped therebetween, the nipped slip-sheet 22 can be conveyed downward. At this time, the slip-sheet 22 is guided by the driving belts 74.
As shown in
As shown in
A notch 79 is formed on the mounting plate 52 of the mounting tray 30 in a position corresponding to the presence/absence sensor 78. If the stack 18 (a planographic printing plate 20 or a slip-sheet 22) is mounted on the mounting plate 52, light from the presence/absence sensor 78 is reflected on the planographic printing plate 20, and this reflection light is received. If the stack 18 is not mounted on the mounting plate 52, light from the presence/absence sensor 78 passes through the notch 79. Thus, the presence or absence of the stack 18 can be determined.
Slip-sheet detection sensors 92 are disposed between the conveyance roller unit 60 and the retard roller unit 62 on the one hand and the slip-sheet conveyance roller units 72A and 72B on the other, which can detect passage of the slip-sheet 22.
Detection information by the presence/absence sensors 78, 82 and 88, the determining sensors 80, 84, 86 and 90 and the slip-sheet detection sensors 92 are sent to a control unit (not shown), and the control unit controls various sections of the planographic printing plate feeding apparatus 12 based on the detection information.
When a planographic printing plate 20 is to be fed to the exposure apparatus by the planographic printing plate feeding apparatus 12 having the above-described structure, the stack 18 is first mounted on the mounting unit 14. At this time, the stack 18 is aligned such that the rear end 18B of the stack 18 contacts with the rear end guide plate 34 and the side ends 18S of the stack 18 contact with the side end guide plates 32.
Then the planographic printing plate feeding apparatus 12 is connected to a predetermined position of the exposure apparatus, the cover 36A turns upward and a portion (a portion in the vicinity of a front end) of the stack 18 is exposed as shown in
In this state, since the presence/absence sensor 78 detects the presence or absence of planographic printing plates 20 or slip-sheets 22 in the mounting unit 14, the holder 40 is driven by the drive unit 50 and the pickup roller 42 comes into contact with the stack 18 as shown in
Here, the load W applied from the pickup roller 42 to the stack 18 is adjusted in accordance with a case where only a planographic printing plate 20A is conveyed in single feeding mode, or a case where a planographic printing plate 20A and a slip-sheet 22A are conveyed as one set in set feeding mode (set 24A is conveyed as one unit). Therefore, single feeding mode and set feeding mode can be freely interchanged. The separating operation of a slip-sheet 22 from a planographic printing plate 20 by the slip-sheet separating unit 58 in set feeding mode will first be explained below.
During the conveying operation, on the basis of a determination that the feeding mode is the set feeding mode based on a result detected by the presence/absence sensor 82 and the determining sensors 84 and 86, the conveyance roller unit 60 and the pickup roller unit 62 are rotated. Further, if the presence/absence sensor 88 and the determining sensor 90 detect that the planographic printing plate 20 and the slip-sheet 22 are conveyed in the set feeding mode, the retard roller unit 62 moves upward to the position shown with the solid line in
Then, the planographic printing plate 20 from which the slip-sheet 22 is separated is detected by the presence/absence sensor 88 and the determining sensor 90. The planographic printing plate 20 is further conveyed and fed into the exposure apparatus. The slip-sheets 22 are collected in the collection box 76.
On the other hand, when only the planographic printing plate 20 is fed in the single feeding mode, the retard roller unit 62 stays in the separated position while the rubber rollers 66 continue to reversely rotate as shown in
When only the slip-sheet 22 is fed in the single feeding mode, the retard roller unit 62 moves upward toward the second contact position before the tip end of the slip-sheet 22 reaches the second contact position, while the rubber rollers 66 keep rotating reversely as shown in
The slip-sheet separating unit 58 of the first embodiment is not necessarily configured such that the retard roller unit 62 rotates in a state in which the rubber rollers 66 thereof contact with the rubber rollers 66 of the conveyance roller unit 60. For example, a driving motor which rotates the retard roller unit 62 may further be provided, and the retard roller unit 62 may be rotated independently from the conveyance roller unit 60.
The retard roller unit 62 need not rotate at the same peripheral speed as that of the conveyance roller unit 60 in the opposite direction to the conveyance roller unit 60. For example, even if the retard roller unit 62 rotates in the same direction as that of the conveyance roller unit 60, if the peripheral speed of the retard roller unit 62 is slower than that of the conveyance roller unit 60, the slip-sheet 22 can be sagged between the conveyance roller unit 60 and the retard roller unit 62 and the slip-sheet 22 can be separated from the planographic printing plate 20. However, it is preferable that the retard roller unit 62 is rotated at the same peripheral speed as that of the conveyance roller unit 60 in the opposite direction from the conveyance roller unit 60 because the slip-sheet 22 can be sandwiched between the rubber rollers 66 and conveyed without slipping.
In a slip-sheet separating unit 96 of the second embodiment, a suction fan 98 which suctions the slip-sheet 22 by air is provided instead of the retard roller unit 62 of the first embodiment. The suction fan 98 is disposed downstream from the conveyance roller unit 60 in the conveyance direction and at a position where the suction fan 98 will not contact against the slip-sheet 22. As shown in
In the second embodiment, when only the planographic printing plate 20 is fed in the single feeding mode, the suction fan 98 may be turned OFF so that the planographic printing plate 20 is not suctioned. When only the slip-sheet 22 is fed in the single feeding mode, the suction fan 98 may be turned ON to suction the slip-sheet 22.
As explained above, in each embodiment of the invention, by adjusting the load W applied to the stack 18 from the pickup roller 42, the invention enables reliable switching between the single feeding mode and the set feeding mode while feeding. In the case of the set feeding mode, as compared with the single feeding mode in which the planographic printing plates 20 or the slip-sheets 22 are fed successively, it is possible to feed the planographic printing plates 20 more swiftly. In a structure in which planographic printing plates 20 and slip-sheets 22 are separately extracted, extraction mechanisms corresponding to both plates and slip-sheets are required; however, in the present invention it is possible to extract both using one pickup roller 42. Thus, separate extraction mechanisms are unnecessary. Further, unlike conventional techniques, it is unnecessary to use a suction cap and thus the structure of the present invention can be compact in size, simple and inexpensive.
In the above explanation, the load W from the pickup roller 42 is adjusted such that the planographic printing plate 20 and the slip-sheet 22 are fed in single feeding mode or set feeding mode. However, in certain kinds of exposure apparatus plural sets of stacked planographic printing plates 20 and the slip-sheets 22 can be separated. Therefore, in such a case, the load W of the present invention may be adjusted in order to actively conduct multiple feeding.
The planographic printing plate 20 to be fed in the present invention is not especially limited, but it is preferable to use a planographic printing plate 20 which will not be unduly affected by the load W applied from the pickup roller 42. In particular, since it can be assumed that the load W will be actively increased in the invention, a planographic printing plate in which a so-called pressure-induced fog is not generated even if a large load is applied is preferable. More specifically, a preferable example is a photopolymer type planographic printing plate having generally ten times or more robust against an external force as compared with a thermal type planographic printing plate.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-060912 | Mar 2004 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 3228711 | Merchak | Jan 1966 | A |
| 3260521 | Moxness | Jul 1966 | A |
| 5346199 | Martin et al. | Sep 1994 | A |
| 6729237 | Kawamura et al. | May 2004 | B2 |
| 20020185804 | Wood et al. | Dec 2002 | A1 |
| 20040134367 | Kawamura et al. | Jul 2004 | A1 |
| 20050242491 | Howell | Nov 2005 | A1 |
| Number | Date | Country |
|---|---|---|
| 1 319 616 | Jun 2003 | EP |
| 60-202028 | Oct 1985 | JP |
| 05116779 | May 1993 | JP |
| 2003-182904 | Jul 2003 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20050193912 A1 | Sep 2005 | US |
