This application claims priority under 35 USC 119 from Japanese Patent Application No. 2004-266627, the disclosure of which is incorporated by reference herein.
1. Field of the Invention
The present invention relates to a planographic printing plate supply unit and more particularly, a planographic printing plate supply unit which supplies pairs of planographic printing plates and covering papers one by one from a stacking bundle in which the planographic printing plates and the covering papers are stacked alternately.
2. Description of the Related Art
Generally, an image recording face of a planographic printing plate is covered with a protective covering paper attached thereto and a plurality of these units are stacked in a thickness direction so as to compose a bundle of the planographic printing plates. If an image is recorded on the planographic printing plate with an exposure unit or the like, it is necessary to pick up the planographic printing plates one by one from the bundle and supply then to the exposure unit.
For example, according to an image recording material sheeting unit described in Japanese Patent Application Laid-Open (JP-A) No. 2003-182904, printing plates and covering papers are stacked alternately in a cassette of the sheet transporting portion and a sucker suctions the covering paper and planographic printing plate from above the covering paper and raises them to bring them out of the cassette. After the printing plate and covering paper are taken out, the covering paper is separated from the suctioned printing plate by means of a fan. However, because the structure uses the sucker to supply the printing plate, there are concerns that the structure may become complicated and cost may increase.
Contrary to this, JP-A No. 60-202028 has disclosed a structure in which the covering paper is fed out by a roller and the planographic printing plate is sent out by a vacuum pad. However, according to this configuration, because the planographic printing plates or the covering papers are taken out one by one, a next planographic printing plate cannot be taken out until the covering paper is taken out, thereby taking much time. Further, because the planographic printing plate and the covering paper each need a taking-out mechanism, the quantity of components increases thereby possibly inducing increases in size of the unit and manufacturing costs.
Although conveying a planographic printing plate and a covering paper with a roller as a pair is conceivable, often only a planographic printing plate is carried separately from the covering paper or two pairs of the planographic printing plate and the covering paper are carried simultaneously due to penetration of air into gaps between the planographic printing plates.
In views of the above-described problems, an object of the present invention is to provide a planographic printing plate supply unit capable of reliably removing a single pair of a planographic printing plate and a covering paper from a stacking bundle of the planographic printing plates and covering papers, and having a simple structure.
To achieve the above object, according to a first aspect of the invention, a planographic printing plate supply unit comprises: carrying rollers rotating while pressing a stacking bundle in which planographic printing plates and covering papers are stacked alternately so as to carry a planographic printing plate and covering paper at the top of the stacking bundle, wherein convex portions which are elastically deformed when pressing the stacking bundle and whose contact area with the planographic printing plate is larger after being elastically deformed than before are provided on the outside periphery of the carrying roller.
In the planographic printing plate supply unit having the above-mentioned structure, its carrying rollers rotate while pressing the stacking bundle so as to carry the planographic printing plate and covering paper. As a consequence, a supplying time of the planographic printing plate can be reduced.
If a difference occurs between water content in the air and the water content in the covering paper, wrinkles are generated in the covering paper and due to the wrinkles, air enters between the stacked planographic printing plates thereby reducing friction between the covering paper and the planographic printing plate. As a consequence, the planographic printing plate located uppermost is conveyed away from above a gap into which much air enters. As a result, two pairs of the planographic printing plate and the covering paper are carried away or only a single planographic printing plate is carried separately from the covering paper, so that a planographic printing plate and covering paper cannot be carried in single pairs.
If the pressing force for eliminating the wrinkles in the covering paper is increased, the front end of the planographic printing plate is distorted so that air invades between the planographic printing plates from the front end portion and the same result as described above occurs.
According to the invention, the outside periphery of the carrying roller is provided with convex portions which are elastically deformable. The convex portion is elastically deformed when the carrying rollers press the planographic printing plate, so that the contact area with the planographic printing plate becomes larger than it was before being elastically deformed. Thus, the carrying rollers make contact with the planographic printing plate over a large area. Due to the contact, air existing between the planographic printing plate and the covering paper throughout the large contact area can be released thereby making it possible to prevent feeding of only a planographic printing plate separately or two pairs of the planographic printing plate and the covering paper at the same time.
Further, because the load on the planographic printing plate is dispersed as the contact area between the carrying roller and the planographic printing plate is large, the distortion of the planographic printing plate can be minimized and the flow-in of air can be blocked.
In the first aspect, the convex portions are permitted to have a hollow portion.
By forming the hollow portion in the convex portion, even if material which is difficult to deform due to high hardness and excellent durability is used, it can be deformed easily so as to secure a large contact area.
Further, the convex portions may be provided along at least one of the axial direction or the circumferential direction of the carrying roller at a predetermined interval.
If the convex portion is disposed in such a way, space is formed between the convex portions, so that individual convex portions become easy to elastically deform.
According to a second aspect of the invention, a planographic printing plate supply unit comprises: a carrying roller rotating while pressing a stacking bundle in which planographic printing plates and covering papers are stacked alternately so as to carry a planographic printing plate and covering paper at the top of the stacking bundle, wherein an outside peripheral portion of the carrying roller is composed of a rubber layer and the hardness of the rubber layer is from 20 degrees to 40 degrees.
Generally, the hardness of rubber used as the carrying roller is about 50 degrees. Under this hardness, deformation of a contact portion with the planographic printing plate is small, so that carrying of only a planographic printing plate separately or two pairs of the planographic printing plate and the covering paper simultaneously occurs due to flow-in of air like the above-described case.
According to the above-described structure, the hardness of rubber constituting the rubber layer is set to from 20 degrees to 40 degrees. In this range, the contact area with the planographic printing plate can be made large due to the deformation of the rubber and air existing between the planographic printing plate and covering paper can be released throughout the large contact area, thereby making it possible to prevent carrying of only a planographic printing plate separately or two pairs of the planographic printing plate and the covering paper simultaneously.
According to the second aspect, the carrying roller may be disposed at a position in which an elastically deformed portion thereof formed when the carrying roller presses the planographic printing plate contacts with a corner of the planographic printing plate.
The flow of air into the gap between the planographic printing plate and the covering paper is likely to occur from the front end in the carrying direction. Thus, as described above, the carrying rollers are disposed at the position in which the corner of the planographic printing plate contacts with the portion elastically deformed by the pressing force. As a consequence, air at the contact portion can be released and the flow-in of air from the front end in the carrying direction can be avoided thereby making it possible to prevent the carrying of only a planographic printing plate separately or two pairs of the planographic printing plate and the covering paper simultaneously.
According to a third aspect of the invention, a planographic printing plate supply unit comprises: a carrying roller rotating while pressing a stacking bundle in which planographic printing plates and covering papers are stacked alternately so as to carry a planographic printing plate and covering paper at the top of the stacking bundle, wherein an outside peripheral portion of the carrying roller is composed of an adhesive layer which adheres to the planographic printing plate.
In the above-mentioned planographic printing plate supply unit, the carrying rollers rotate while pressing the stacking bundle so as to carry the planographic printing plate and the covering paper. Thus, the supplying time of the planographic printing plates can be reduced. Because the adhesive layer formed on the outside periphery of the carrying roller adheres to the planographic printing plate, the planographic printing plate can be carried with a small load. Therefore, the pressing force does not need to be increased for the carrying, and in this case, it is possible to avoid the flow-in of air due to distortion of the planographic printing plate end portion which may occur when the pressing force is increased, thereby making it possible to prevent the carrying of only a single planographic printing plate separately or two pairs of the planographic printing plate and the covering paper simultaneously.
According to a fourth aspect of the invention, a planographic printing plate supply unit comprises: a carrying roller rotating while pressing a stacking bundle in which planographic printing plates and covering papers are stacked alternately so as to carry a planographic printing plate and covering paper at the top of the stacking bundle, wherein an outside peripheral portion of the carrying roller is elastically deformed when pressing so that a contact area thereof with the planographic printing plate is larger after being elastically deformed than before.
As shown in
As shown in
As shown in
The loading portion 14 is provided with plural covers 36 for covering the surroundings of the loaded plate bundle 18. When attached to the exposure unit, a cover 36A for covering the end portion in the downstream in the transportation direction of the plate bundle 18 is pressed upward by a pressing member (not shown) and rotated around a hinge 38 so that it is swung upward as shown in
As shown in
The holder 40 is rotatable around a supporting shaft 48 provided at both ends in the width direction and downstream in the transportation direction. The pick-up roller 42 is rotated by a rotation driving force from a drive unit 50 provided sideway of the holder 40 between a carrying position in which the pick-up roller 42 applies a predetermined pressure and contacts with the plate bundle 18 and a removed position in which it is removed from the plate bundle 18.
The bottom portion of the loading tray 30 is a loading plate 52 which swings by a hinge (not shown) provided upstream in the carrying direction. With the plate bundle 18 loaded on the loading plate 52, the loading plate 52 is urged upward by an urging member (not shown) so that the uppermost planographic printing plate 20 makes firm contact with the pick-up roller 42. A pressing force from the pick-up roller 42 to the plate bundle 18 is controlled to an extent that allows a pair of the planographic printing plate 20 and the covering paper 22 to be carried together.
As shown in
As shown in
As shown in
A covering paper separating unit 58 is disposed between the guide plates 54 and 56. The covering paper separating unit 58 has a carrying roller unit 60 and a retard roller unit 62 disposed along the carrying direction F. As shown in
The retard roller unit 62 is moved from a position in which it contacts with the covering paper being carried and a position in which it is removed from the covering paper 22 by the drive unit 68 provided at an end thereof. Because the retard roller unit 62 is rotated inversely while making contact with the covering paper 22, the covering paper 22 can be separated from the planographic printing plate 20. The rubber rollers 66 of the retard roller unit 62 contacts with the rubber rollers 66 of the carrying roller unit 60 to nip the covering paper 22 between the rubber rollers 66 of the carrying roller unit 60 and the rubber rollers 66 of the retard roller unit 62.
The nip roller 70 is stretched rotatably over the carrying roller unit 60 in the width direction. The nip roller 70 contacts with the planographic printing plate 20 and the covering paper 22 such that it is capable of nipping them between the nip roller 70 and rubber rollers 66 of the carrying roller unit 60 due to its own weight.
Covering paper carrying roller units 72A, 72B are disposed below the carrying roller unit 60 and the retard roller unit 62. The covering paper carrying roller units 72A, 72B are constituted of a shaft 64 and rubber rollers 66 like the carrying roller unit 60 and the retard roller unit 62, so that the covering paper 22 can be nipped between the rubber rollers 66 of the covering paper carrying roller units 72A and 72B. If the covering paper carrying roller units 72A, 72B rotate with the covering paper 22 nipped between the rubber rollers 66, the nipped covering paper 22 can be carried downward along a carrying belt 74.
An collection box 76 in which the covering papers 22 are to be collected, is provided below the covering paper carrying roller units 72A, 72B.
Next, the operation of this embodiment will be described.
When the planographic printing plates 20 are supplied to an exposure unit from the planographic printing plate supply unit 12 having the above-described structure, first, the plate bundle 18 is loaded on the loading portion 14. At this time, the plate bundle 18 is arranged neatly with the rear end 18B of the plate bundle 18 in contact with the rear end guide plate 34 and the side end 18S in contact with the side end guide plate 32.
When the planographic printing plate supply unit 12 is mounted at a predetermined position of the exposure unit, as shown in
In the pick-up roller 42 having the above-described structure, it is possible to prevent only the planographic printing plate or two pairs of the planographic printing plate and the covering paper from being carried because of air existing between the planographic printing plate 20 and the covering paper 22.
Separation of the planographic printing plate 20 and the covering paper 22 is carried out in the covering paper separating unit 58. When commencement of transportation of the planographic printing plate 20 and the covering paper 22 is detected by a sensor, the carrying roller unit 60 and the retard roller unit 62 rotate so that the retard roller unit 62 lifts up. Then, if the rubber rollers 66 of the retard roller unit 62 are rotated inversely, coming into contact with the covering paper 22, a force in the carrying direction from the carrying roller unit 60 and a force in an opposite direction to the carrying direction from the retard roller unit 62 act on the covering paper 22, so that the covering paper 22 is separated from the planographic printing plate 20. The covering paper 22 is carried downward while nipped by the rubber rollers 66 of the carrying roller unit 60 and the retard roller unit 62 with its intermediate portion bent and collected in the collection box 76. The planographic printing plate 20 is carried further in the carrying direction F and sent to the exposure unit.
Next, the second embodiment of the present invention will be described. Because the planographic printing plate supply unit of this embodiment is the same as the first embodiment except in the structure of the pick-up roller, only the structure of the pick-up roller will be described.
As shown in
Although the soft rubber layer 92 of this embodiment is composed of rubber having a hardness of 30 degrees, the hardness does not always need to be 30 degrees, but only needs to be from 20 degrees to 40 degrees.
Next, the operation of this embodiment will be described.
Before the pick-up roller 90 contacts with the plate bundle 18, as shown in
In the pick-up roller 90 having the above-described structure, it is possible to prevent only the planographic printing plate or two pairs of the planographic printing plate and the covering paper from being carried because of air existing between the planographic printing plate 20 and the covering paper 22 like the first embodiment.
Next, the third embodiment of the present invention will be described. Because the planographic printing plate supply unit of this embodiment is the same as the first embodiment except in the structure of the pick-up roller, only the structure of the pick-up roller will be described.
As shown in
Next, the operation of this embodiment will be described.
When the holder 40 is driven and the pick-up roller 90 comes into contact with the plate bundle 18 as in the first embodiment, as shown in
With the pick-up roller 94 having the above-described structure, it is possible to prevent only the planographic printing plate or two pairs of the planographic printing plate and the covering paper from being carried because of air existing between the planographic printing plate 20 and the covering paper 22 like the first embodiment and the second embodiment.
Because the planographic printing plate supply unit of the embodiment of the present invention has the above-described structure, such a simple structure makes it possible to reliably remove a planographic printing plate and covering paper pair by pair from a stacking bundle of the planographic printing plates and covering papers.
Number | Date | Country | Kind |
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2004-266627 | Sep 2004 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5120042 | Goto et al. | Jun 1992 | A |
6425578 | Wood et al. | Jul 2002 | B1 |
6626427 | Choi et al. | Sep 2003 | B2 |
20030222394 | Sano et al. | Dec 2003 | A1 |
Number | Date | Country |
---|---|---|
0 347 889 | Dec 1989 | EP |
0 539 003 | Apr 1993 | EP |
A 60-061438 | Apr 1985 | JP |
A 60-202028 | Oct 1985 | JP |
10279114 | Oct 1998 | JP |
A 2003-182904 | Jul 2003 | JP |
Number | Date | Country | |
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20060054042 A1 | Mar 2006 | US |