FIELD OF THE INVENTION
The present invention relates to the food field and, in particular, relates to a plant for producing puree and/or juice with a high viscosity starting from a food product of vegetable origin.
Furthermore, the invention relates to the process for producing puree and/or juice carried out by the aforementioned plant.
BACKGROUND OF THE INVENTION
As it is known, the industrial extraction of juice and puree from food products such as, fruits and vegetables, is carried out by rotating machines, such as rough extractors and refiner extractors. These, normally, comprise a rotor provided with blades and mounted within a fixed, or movable sieve, having a cylindrical, or conical shape, and provided with holes of determined size. The rotor is operatively connected to a driving group which causes the same to rotate about a rotation axis. The centrifugal force so generated by the blades of the rotor on the treated product forces this against the sieve causing the same to be separated into the extracted food product, i.e. the juice, or puree, which passes through the holes of the sieve and is discharged through a first outlet, and the waste part, mainly seeds, skins and petioles which, instead, does not pass through the holes of the sieve and is discharged through a second outlet. See as an example US4643081.
A known process of this type is the extraction at room temperature, also said “cold” extraction, that is, normally, carried out in two steps. In a first step a grinding and/or softening of the food pulps is carried out, for example, applying a series of pulses in quick succession as for example described in EP0511174, and in a second step within an extraction is carried out the aforementioned separation of the treated product into an extracted food product, i.e. the juice and the puree, from the solid parts to be wasted. Normally, the puree extracted at room temperature is, then, heated within a heating plant for blocking the enzymatic activity and stabilizing the same, this process is known as enzymatic inactivation.
Another type of process is the hot extraction, which, instead, provides to carry out the extraction after having heated the product in a heating section up to reach a determined temperature. A drawback both of the plants for carrying out the “cold” extraction and of the plants for carrying out the “hot” extraction is that when a creamy final product, i.e. having a high viscosity, is to be produced, it is necessary to carry out the extraction working at a high rotation speed of the rotor. In this way, in fact, the turbulence produced by the rotor within the machine during rotation is increased and, therefore, the processed product is homogenized, because a great part of the waste product, which comprises skin, seeds, and petioles, originally present in the product reduces its size and, therefore, can pass through the sieve, thus, increasing the viscosity of the final product.
However, as known, in the extraction section most of the main product obtained passes through the sieve at the first portion of this. Therefore, even though a high angular velocities of the rotor is reached, it is, anyway, not possible, to significantly increase the viscosity of the final product, because the resident time of the treated product within the extraction section is, anyway, not sufficient. In addition to the above, working at high angular velocities means also to have a high energy consumption.
Therefore, with both the cold and hot extraction sections of known type, it is not possible to obtain a creamy product, i.e. having a high viscosity.
Another drawback of the known plant, in particular for producing puree or juice from tomatoes is that the fruits, i.e. the tomatoes are normally transported to the plant together with the herbaceous and woody parts of the plant. Therefore, it is very common that parts of the product are embedded between the components of the machines which carry out the treatment of the product, in particular the rough extractors and the refiner extractors, and therefore it is necessary to stop the machine in order to remove the same with consequent loss of time and productivity, besides causing the final product to be “polluted”.
Examples of plants for producing puree, or juice, starting from products of vegetable origin, having the above drawbacks are described in WO2015/097673 and WO2010/103376.
SUMMARY OF THE INVENTION
It is, therefore, an object of the present invention to provide a plant for producing puree and/or juice, from a food product of vegetable origin which allows to overcome the drawbacks described above of the prior art plants.
It is, in particular, an object of the present invention to provide a plant for producing puree and/or juice, from a food product of vegetable origin which allows to obtain a final creamy product, i.e. with a high viscosity, and, at the same time, to reduce the energy consumptions.
These and other objects are achieved by a plant, according to the invention, for producing juice and/or puree from a food product of vegetable origin said plant comprising:
- a treating section comprising an inlet for introducing a food product of vegetable origin, and an outlet for discharging a treated food product of vegetable origin, said treating section being configured in such a way that the quantity of food product introduced through said inlet is equal to the quantity of treated food product discharged through said outlet, said treating section comprising:
- a fixed hollow body having a substantially cylindrical or conical shape having a predetermined length L and provided with a treating surface;
- a first rotor also this having a substantially cylindrical or conical shape, said fixed hollow body and said rotor being configured in such a way that said treating surface is positioned at a first distance (d1) from said first rotor at an inlet end which is closer to said inlet less than, or equal to 100 mm, i.e. d1<100 mm, and at a second distance (d2) with d2<d1, at an outlet end more distant from said inlet;
- a first driving group configured to cause said first rotor to rotate about a first rotation axis at a predetermined peripheral velocity vT;
- a division section positioned upstream of said treating section and configured to divide a food product of vegetable origin into a plurality of pieces of determined size;
- separate said treated food product of vegetable origin into a main product comprising said puree and/or juice and a waste product;
whose main feature is that said division section is configured to divide said food product of vegetable origin into a plurality of pieces having at least a dimension with a length equal to, or less than, said first distance (d1) between said treating surface of said fixed hollow body and said first rotor at said inlet end, in such a way to allow to easily introduce the pieces into said treating section.
Other features of the invention and related embodiments are set out in the dependent claims.
In particular, the aforementioned first driving group can be configured to operate the first rotor in such a way that the following expression vT·L/d2 i.e. the product of the peripheral velocity (vT) and the length (L) of the fixed hollow body divided for the second distance (d2) is comprised between 2 and 80 (m2/sec)/mm, advantageously between 2 and 60 (m2 /sec)/mm, preferably between 2 and 20 (m2/sec)/mm.
According to another aspect of the invention, a method for producing juice and/or puree from a food product of vegetable origin comprises the steps of:
- dividing a food product of vegetable origin into a plurality of pieces of determined size;
- treating said pieces within a treating section configured in such a way that the quantity of the product introduced through an inlet is equal to the quantity of treated food product discharged through an outlet, the treating section comprising a fixed hollow body having a substantially cylindrical or conical shape, having a predetermined length L and provided with a treating surface, and a first rotor also this having a substantially cylindrical or conical shape, said fixed hollow body and said first rotor being configured in such a way that said treating surface is positioned from said first rotor at a first distance (d1) at an inlet end nearer to said inlet less than, or equal to 100 mm, i.e. d1<100 mm, and at a second distance (d2) with d2<d1, at an outlet end more distant from said inlet;
- extracting said treated food product of vegetable origin downstream of said treating section in order to divide said treated food product of vegetable origin into a main product comprising said puree and/or juice and a waste product; whose main characteristic is that the division step is arranged to divide said food product of vegetable origin into a plurality of pieces having at least one dimension with a length equal to, or less than, a said first distance (d1) between said fixed hollow body and said rotor at said inlet end, in such a way to allow to easily introduce the pieces into said treating section.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be now illustrated with the following description of an exemplary embodiment thereof, exemplifying but not limitative, with reference to the attached drawings wherein:
FIG. 1 diagrammatically shows a first embodiment of the plant, according to the invention, for producing puree, or juice, from a food product of vegetable origin;
FIGS. 2A, 3A, 3C and 4A diagrammatically show some possible embodiments of the treating section of the plant of FIG. 1;
FIGS. 2B, 3B, 3D and 4B diagrammatically show some enlargements of the outlet end of the treating sections of the FIGS. 2A, 3A and 4A, respectively;
FIG. 5A shows a first embodiment of a division section of the plant, according to the invention, for producing puree, or juice, from a food product of vegetable origin;
FIG. 5B shows a first embodiment of an extraction section of the plant, according to the invention, for producing puree, or juice, from a food product of vegetable origin;
FIGS. from 6A to 6E show transversal section views of some possible embodiments of the treating section provided by the plant according to the invention;
FIG. 7 shows an enlargement of FIG. 6E to highlight some characteristics of the treating section according to the invention;
FIGS. 8, 9A, 9B, 10, and from 12A to 16 diagrammatically show some alternative embodiments of the plant of FIG. 1 according to the invention;
FIG. 11 shows an enlargement of the treating section of FIG. 10 in order to highlight some characteristics of the treating section;
FIGS. 17 and 18 respectively show a front view and a perspective view of a possible embodiment of the rotor of the treating section of the plant according to the invention;
FIG. 19 diagrammatically shows a side view partially sectioned of a possible embodiment of a treating section of the plant according to the invention;
FIG. 20 shows a side elevation perspective view of the rotor of the treating section of FIG. 19;
FIG. 21 diagrammatically shows an enlargement of a portion of a blade of the rotor of FIG. 18;
FIG. 22 diagrammatically shows a further embodiment of the plant according to the invention.
DETAILED DESCRIPTION OF SOME EXEMPLARY EMBODIMENTS OF THE INVENTION
As diagrammatically shown in FIG. 1, a plant 1, according to the invention, for producing juice and/or puree from a food product of vegetable origin, in particular tomato, comprises a treating section 10 comprising an inlet 11 for introducing the food product of vegetable origin 100, and an outlet 12 for discharging a treated food product of vegetable origin. In particular, the treating section 10 is configured in such a way that the quantity of food product introduced through the inlet 11 is equal to the quantity of treated food product discharged through the outlet 12. More in particular, the treating section 10 comprises a fixed hollow body, or stator, 13 having a substantially cylindrical or conical shape. The fixed hollow body, or stator, 13 has a predetermined length L, in particular a length “utile”, i.e. the distance between the inlet 11 and the outlet 12, and is provided, at an internal wall, with a treating surface 14. Within the fixed hollow body 13 of the treating section 10 a first rotor 15 is provided also this having a substantially cylindrical or conical shape and arranged to apply a centrifugal force to the treated pieces 101 of food product of vegetable origin thus pushing them against the aforementioned treating surface 14. The fixed hollow body 13 and the first rotor 15 are configured, in particular have a size such that the treating surface 14 is positioned at a first distance (d1) from the first rotor 15 at an inlet end 10a closer to the inlet 11, that is less than, or equal to 100 mm, i.e. d1<100 mm, and at a second distance (d2) with d2<d1, at an outlet end 10b, more distant from the inlet 11. In particular, the second distance (d2) can be less than, or equal to 10 mm, i.e. d2<10 mm, advantageously less than, or equal to 5 mm, i.e. d2≤5 mm, preferably less than, or equal to 3 mm, i.e. d2<3 mm.
The treating section 10 provides, furthermore, a first driving group 81 configured to cause the first rotor to rotate 15 about a first rotation axis 115 at a predetermined peripheral velocity vT. For example, the first rotation axis 115 can be oriented along a horizontal direction, or can be inclined of an angle less than 30° with respect to a horizontal direction. In this way, the management of the treating section 10 is simplified with respect to different technical solutions, in particular solutions which provide treating section with vertical axis, because, in this case, the force of gravity comes into play.
More in detail, in the embodiment diagrammatically shown in the FIGS. 2A and 2B, the fixed hollow body, or stator, 13 of the treating section 10 has a substantially cylindrical geometry, instead the first rotor 15 has a substantially conical geometry. In an alternative embodiment foreseen and diagrammatically shown in the FIGS. 3A and 3B, both the fixed hollow body 13, or stator, and the first rotor 15 have a substantially conical geometry with cross section progressively increasing between the first end portion 15a and the second end portion 15b. In this case, the conical geometries of the fixed hollow body, or stator, 13, and of the first rotor 15 can be different from each other in such a way to form the aforementioned “funnel” when the product reaches the space between the treating surface 14 and the external surface 16 of the first rotor 15.
Also in the embodiment of FIGS. 3C and 3D, both the fixed hollow body 13, or stator, and the first rotor 15 have a substantially conical geometry with a section which progressively increases between the first end portion 15a and the second end portion 15b of rotor 15. In this case, however, the profile of the blades of rotor 15 is curvilinear, in particular substantially parabolic. Also in this case, at the inlet end 10a, between the blades of rotor and the stator 13 the aforementioned funnel which facilitates the introduction of product 100 into the treating section is formed. As diagrammatically shown as an example in FIG. 3D, the blades 16 of rotor 15 at the surface facing towards the treating surface 14 of the stator 13, can be provided with a series of depressions 18 in order to increase turbulence in the product during the working of the treating section 10.
In a further embodiment of FIG. 4A and 4B both the fixed hollow body 13, or stator, and the first rotor 15 of the treating section 10 have a substantially cylindrical geometry. However, also in this case, the first rotor 15 has, advantageously, at a first end portion 15a a cross section having a smaller diameter which progressively increases up to a working portion 15c and then is substantially constant up to the second end portion 15b opposite to the first end portion 15a. In this way, a “funnel” is substantially formed that facilitates the introduction of the product within the treating section 10. Upstream of the treating section 10 a division section 20 is provided and configured to divide an entire food product of vegetable origin 100 into a plurality of pieces 101 of predetermined size. In particular, according to the invention, the division section 20 is configured to divide the entering food product of vegetable origin 100 into a plurality of pieces 101 having at least a dimension with a length equal to, or less than, the first distance (d1) between the fixed hollow body 13 and the first rotor 15 at the inlet end 10a. In this way, the introduction of the product within the treating section 10 is facilitated. In particular, the first driving group 81 can be arranged to operate the first rotor 15 at a peripheral velocity vT such that the following expression (vT·L)/d2 i.e. the product of the peripheral velocity (vT) and the length (L) of the fixed hollow body divided for the second distance (d2) is comprised between 2 and 80 (m2/sec)/mm, advantageously between 2 and 60 (m2/sec)/mm, preferably between 2 and 20 (m2/sec)/mm.
In particular, the aforementioned peripheral velocity vT can be comprised between 20 m/sec and 100 m/sec, preferably comprised between 20 m/sec and 60 m/sec.
Downstream of the treating section 10 is, furthermore, foreseen an extraction section 30 configured to separate the treated food product of vegetable origin that is discharged from the treating section 10 into a main product comprising puree and/or juice and a waste product containing the skins, the seeds, etc.
The plant 1, according to the invention, allows, in particular, to obtain a final product 103 that is highly viscous and both without bright parts, which are, normally, due to the presence of seeds, and dark parts, which are, instead, normally, due to defects in the processed product, as, instead, generally happen with the puree and juices produced by the prior art plants.
A first example of a division section 20 is shown in FIG. 5A. As diagrammatically shown in FIG. 5A, the division section 20 can comprise an inlet 21 through which the entire products, for example tomatoes, are fed into a division chamber 23. Here the product can be, for example, pushed by a screw operated by a first motor 82a towards a cut member 25, for example comprising 2, or more cutting blades. The cut member 25 can be fixed, or movable. In FIG. 5A as an example the cut member 25 is provided configured to rotate about an axis 125 operated by a second motor 82b.
An example of an extraction section 30 is diagrammatically shown in FIG. 5B. In particular, the extraction section 30 can provide a rotor 35 provided with blades and mounted within a fixed, or movable, sieve 36 having a substantially cylindrical, or substantially conical, shape and provided with holes 37 of determined size. The rotor 35 is operatively connected to a driving group 83 which causes its rotation about a rotation axis 135. As known, the centrifugal force so produced by the blades of rotor 35 on the treated product forces the latter against the sieve 36 causing the separation of the extracted food product, i.e. the juice and/or the puree, which passes through the holes 37 of the sieve 36 and is discharged through a first outlet 32, from the part to be discharged, mainly seeds, skins and petioles, which, instead, do not pass through the holes of the sieve 36 and is discharged through a second outlet 33.
In particular, the internal wall 33 of the hollow body 34 can have a substantially cylindrica, or conical, surface, which is substantially “smooth”, embodiment not shown in the figure for simplicity.
Alternatively, as diagrammatically shown in the figures from 6A to 6E, the treating surface 14 of the fixed hollow body 13 can provide a plurality of recessed portions 19a and a plurality of protruding portions 19b alternating to each other, in such a way to be substantially “wavy”. More in detail, the protruding portions 19b and the recessed portions 19a of the treating surface 14 of the fixed hollow body 13 can be obtained by a series of straight portions, or curvilinear portions, in such a way to form sharp edges, or round edges at the protruding portions 19b and/or the recessed portions 19a.
In particular, as diagrammatically shown in FIG. 7 for the embodiment of FIG. 6E, but also valid for all the embodiments of the invention diagrammatically shown in the figures from 6A to 6E, the lowered portions 19a of the treating surface 14 of the fixed hollow body 13 are positioned at a maximum distance dmax from the first rotor 15, in particular from the ends 17 of the blades 16 of this, instead, the protruding portions 19b are positioned at a minimum distance dmin from the first rotor 15. In this case, the first driving group 81 is configured to operate the first rotor 15 in such a way that the product of the peripheral velocity vT expressed in m/sec, and the length of the fixed hollow body 13, expressed in m, divided for the minimum distance at the outlet end (d2 min), i.e. vT·L/(d2 min) is comprised between 2 and 80 (m2/sec)/mm, advantageously between 2 and 60 (m2/sec)/mm, preferably between 2 and 20 (m2/sec)/mm. Advantageously, the ratio between the maximum distance dmax and the minimum distance dmin can be comprised between 1 and 20, i.e. 1≤dmax/dmin≤20, advantageously comprised between 1 and 10, i.e. 1≤dmax/dmin≤10. For example, the minimum distance dmin can be comprised between 0,1 mm and 10 mm, advantageously between 0.2 mm and 10 mm, preferably between 0.5 mm and 5 mm. In particular, the maximum distance dmax can be comprised between 2 mm and 100 mm, advantageously between 5 mm and 100 mm, preferably between 5 mm and 50 mm.
In an alternative embodiment foreseen, the treating surface 14 of the fixed hollow body 13 and the first rotor 15 are configured in such a way to be positioned at a distance d1 at the inlet end 10a less than, or equal to 50 mm, i.e. d1<50 mm. In this case, therefore, the division section 20 is arranged to divide the food product of vegetable origin which enters through the inlet 21 into pieces having at least a dimension of length smaller than, or equal to 50 mm. In another alternative embodiment foreseen, the distance dl at the inlet end 10a is less than, or equal to 30 mm, i.e. d1<30 mm.
In an embodiment of the invention, the aforementioned substantially cylindrical, or substantially conical, treating surface 14 of the fixed hollow body 13, or its planar development, can be at least equal to 50% of the surface of sieve 36 of the extraction section 30, or its planar development, advantageously at least equal to 60% of the surface of sieve 36, or its planar development, preferably at least equal to 70% of the surface of the second sieve 36, or its planar development.
Even though the possibility that the pieces obtained by the division section 20 can be discharged by gravity into the treating section 10 is foreseen, it is also foreseen the possibility, diagrammatically shown in FIG. 8, that they can be sucked by a pump device 50 from the outlet 22 of the division section 20 and fed into the treating section 10.
In FIG. 9A another alternative embodiment of the plant 1 of FIG. 1 is diagrammatically shown, where upstream of the division section 20 a heating section 40 is provided configured to heat the food product of vegetable origin from a first temperature T1 to a second temperature T2 with T2>T1, advantageously comprised between 60° C. and 110° C. In particular, the heating section 40 can be configured to heat the food product of vegetable origin from a first temperature T1, for example comprised between 0° C. and 20-25 ° C., up to a second temperature T2 comprised between 60° C. and 85° C. if a less viscous final product is desired, or comprised between 85° C. and 110° C. if, instead, a more viscous final product is desired. As diagrammatically shown in FIG. 9A, in case that upstream of the division section 20 a heating section 40 is provided, the heated product can be, preferably, fed into the division section 20 by a pump device 50, for example positioned between the heating section 40 and the division section 20. Alternatively, in particular if upstream of the division section 20 no heating section is provided, the food product 100 can be fed into the division section 20 by a hopper (FIGS. 1, 8, 9B).
In particular, in the embodiment of FIG. 9B, the heating section 40 described above with reference to FIG. 9A is positioned between the division section 20 and the treating section 30. Analogously to the previous case, the heating section 40 is advantageously configured to heat the pieces of food product of vegetable origin from a first temperature T1, for example comprised between 0° C. and 20-25° C., to a second temperature T2 with T2>T1, advantageously comprised between 60° C. and 110° C., preferably comprised between 60° C. and 85° C., in case a less viscous final product is desired to be obtained, or comprised between 85° C. and 110° C. in case, instead, a more viscous final product is to be obtained.
The division section 20 can be, in particular, configured to carry out the aforementioned division of the product into pieces of determined size by griding, or cutting, or forcing the processed product to pass through the holes of predetermined size of a sieve. In particular, as diagrammatically shown in FIG. 12C, within the division section 20, a rotor 25 can be provided arranged to rotate about a rotation axis 125 operated by a driving group 82. More in particular, the rotor 25, for example provided with blades 28, can be configured to force the product present within the division section 20 to pass through the holes 27 of a sieve 26 to cause them to be divided into pieces having corresponding dimensions. Advantageously, the holes 27 can have a diameter greater than 2 mm, in particular a diameter greater than 5 mm, advantageously a diameter greater than 10 mm, preferably a diameter greater than 20 mm. This solution is particularly advantageous when upstream of the division section 20 the aforementioned heating section 40 is present. In the example of FIG. 12C only one outlet 22 is present through which the cut product is discharged downstream of the division section 20. However, it is also foreseen the possibility that the division section 20 is provided with a first outlet 22 to discharge the pieces 101, which are passed through the sieve 26, into the treating section 10, and with a second outlet through which can be discharged the pieces that are not cut, i.e. those that have not passed through the holes 27 of the sieve 26, for example the stones of the processed product having a size greater than the size of the holes 27.
In the embodiment diagrammatically shown in the FIGS. 10 and 11, the division section can be also configured to divide the processed food product of vegetable origin in the aforementioned pieces having at least a dimension of length less than, or equal to the aforementioned first distance dl by applying a series of compression stresses in quick succession. In particular, the division section 20 can comprise a fixed hollow body 23 having a substantially cylindrical or conical shape (as in the case shown in the FIGS. 11 and 12) and a third rotor 25 also this having a substantially cylindrical or conical shape (as in the case shown in the FIGS. 11 and 12). In particular, a third driving group 82 is, furthermore, provided configured to cause the third rotor 25 to rotate about a third rotation axis 125 in such a way to subject the processed product to the aforementioned series of compression stresses in quick succession.
In an alternative embodiment that is provided, the division section 20 can be equipped with a fixed, or movable, cut member 25 configured to cut the entering product into pieces having at least a dimension of length less than the first distance d1.
For example, the aforementioned cut member 25 can be provided with a predetermined number of blades mounted on a rotation shaft 72 operated by a respective driving group 82.
In the embodiment diagrammatically shown in FIG. 12A, downstream of the division section 20 and upstream of the treating section 10 a softening section 60 is provided comprising a rotor 65 having a substantially cylindrical or conical shape, housed within a fixed hollow body 63 provided with an inlet 61 for the product to be treated and with an outlet 62 for discharging the treated product 102. In particular, the rotor 65 is arranged to be operated by a respective driving group 86 for applying a series of compression stresses in quick succession on the cut product before feeding the same into the treating section 10. In this case, whilst the division section 20 acts at least on one dimension of the product for reducing the same up to a length less than 100 mm, advantageously less than 50 mm, the softening section 60 acts on another dimension for reducing this up to a length less than 50 mm, advantageously less than 30 mm, preferably less than 20 mm. This solution allows, in particular, to reduce the wastes with respect to the other embodiments of the inventions.
In the further embodiment diagrammatically shown in FIG. 12B, the division section 20 comprises a first division group 20a provided with the aforementioned cut member 25a comprising for example a first blade and a second blade arranged at opposite sides with respect to the longitudinal axis 120 of the division section 20, and a second division group 20b comprising the aforementioned rotor 25b configured, as described above with reference to the FIGS. 10, 11 and 12A, to be housed within the fixed hollow body 23 and operated by the third driving group 82 for applying a series of compression stresses in quick succession on the cut product before discharging the same from the division section 20 through the outlet 22.
In a further embodiment of the invention, the treating section 10 and the extraction section are configured in such a way that the respective rotation axes 115 and 135 are arranged parallel to each other with the treated product that is discharged from the treating section 10 along a trajectory that is tangential to the peripheral velocity of rotor 15.
As diagrammatically shown in FIG. 13, according to still another embodiment of the invention, the treating section 10 and the extraction section 30 can be positioned in line with each other, i.e. with the respective rotors 15 and 35 configured to rotate about respective rotation axes 115 and 135 operated by respective driving groups 81 and 83, but coaxially arranged with respect to each other. In particular, the distance D between the outlet of the product from the treating section 10 and the inlet of the treated product in the extraction section 30, in particular between the ends of the respective rotors 15 and 35 facing with each other, is less than 2 m, advantageously less than 1 m.
In the embodiment of FIG. 14, the treating section 10 and the extraction section 30 are arranged in line with each other, analogously to the case of FIG. 13, but, in this case, the respective rotors 15 and 35 are operated by the same driving group 85.
In the further embodiment of FIG. 15, the division section 20 and the treating section 10 are provided housed within the same machine. In particular, the division section 20 can be provided with a cut member 25 operated by a motor 82 by a motor shaft 72 in order to rotate about a rotation axis 125 in such a way to cause the product to be divided into pieces 101 having at least a dimension of length less than the distance dl between the fixed hollow body 13 and the rotor 15 of the treating section 10. More in particular, the treating section 10 is axially arranged with the division section 20, i.e. the motor shaft 71 operatively connected to the motor 81 which causes the rotation of the rotor 15 about the rotation axis 115 is coaxially arranged with respect to the aforementioned motor shaft 72 of the division section 20.
As diagrammatically shown in the still further embodiment of FIG. 16, the division section 20, the treating section 10 and the extraction section 30 can be arranged in line with each other, i.e. in such a way that the different rotation axes 125, 115 and 135 are coaxially arranged with respect to each other. More in detail, in the example of FIG. 16, the division section 20 can be provided with the cut member 25 for example a series of blades fixed to a motor shaft 72 operated by a motor 82, instead, the rotor 15 of the treating section 10 and the rotor 35 of the extraction section 30 can be mounted on the same motor shaft 71-73 caused to rotate about the same axis 115=135 by the same motor 81=83. In the embodiments described above with reference to the figures from 1 to 16 the rotor 15 of the treating section 10 can be advantageously provided with a series of radial blades 16 projecting from a central portion, for example fixed by welding, mounted on the motor shaft 71 operatively connected to the first driving group 81.
In the alternative embodiment diagrammatically shown in the FIGS. 17 and 18, the first rotor 15 of the treating section 10 provides a predetermined number of protruding portions 16, also these assimilable to blades, which radially protrude from a main body 16′. In particular, the protruding portions, or blades, 16 can be made starting from a cylindrical, or conical frustum shaped full body subject this to a working operation, for example a milling, arranged to make a series of longitudinal recessed portions 16″ which laterally delimit each protruding portion 16.
According to another embodiment diagrammatically shown in the figures from 19 to 21, at least a part of the aforementioned blades 16 of rotor 15, both in the case of protruding blades and in the case of longitudinal grooves like those that are shown in the FIGS. 15 and 16, at the edge 17 that during working conditions faces towards the aforementioned treating surface 14 of the fixed hollow body, or stator, 13, can be provided with a plurality of recessed portions, or “depressions”, 18. The recessed portions 18 can have all the same width and the same depth, or, as foreseen in an alternative embodiment of the invention, have a width and/or a depth decreasing going from the inlet 11 to the outlet 12 of the treating section 10. In particular, the depressions 18 change the axial velocity of the product within the treating section 10 and create a turbulence which contributes to further increase the viscosity of the treated product.
In the further embodiment of FIG. 22, between the treating section 10 and the extraction section 30 a deviation device 70 is provided. This, for example a three ways valve, is configured to deviate the flow of cut product exiting the division section 20 and to divide it into a first flow 101a which is fed into the treating section 10 where is subjected to the treatment as described above, and a second flow 101b which, instead, bypasses the treating section 10 and is directly sent downstream of the same. More in particular, the second flow 101b can be directly fed into the extraction section 30, case not shown in the figure for simplicity, or as shown in the example of FIG. 22, can be mixed with the treated product 103, which exits the treating section 10, for example by a “T” connection member, or by a second deviation device similar to the deviation device 70, not shown in figure for simplicity, obtaining a mixed product which is, therefore, fed into the extraction section 30. In this way, it is possible to obtain a flow of product comprising a more viscous fraction essentially consisting of the product 103 discharged from the treating section 10 and obtained by treating the aforementioned first flow 101a, immersed into a more liquid fraction essentially consisting of the aforementioned second flow 101b.
Advantageously, in case that the plant 1 provides a heating section 40, the transfer of the pieces 101 of food product 100 from the division section 20 to the treating section 10 can be carried out by a pump device 50 (see at this regard the embodiments diagrammatically shown in the FIGS. 9A, 9B, 11, 12A, 12C, 13 and 22). In an alternative embodiment, the transfer of the pieces 101 of food product 100 from the division section 20 to the treating section 10 can be carried out by gravity positioning the division section 20 at a height higher than that of the treating section 10.
The treated product 102 can be moved from the treating section 10 to the extraction section by a supplementary pump device not shown in figure for simplicity. In a further embodiment foreseen, the treated product 102 moves from the treating section to the extraction section 30 by gravity, positioning the treating section 10 at a height greater than the extraction section 30.
In the embodiments according to the invention and diagrammatically shown in the figures from 1 to 22, the angular velocity (DT of the first rotor 15 of the treating section 10 can be less than 8000 rpm, preferably less than 6000 rpm. More in particular, the angular velocity (DT can be comprised between 1500 and 6000 rpm, advantageously, between 1500 and 4500 rpm. The diameter of the fixed hollow body 13 of the treating section 10 can be comprised between 200 mm and 800 mm, advantageously comprised between 200 mm and 600 mm.
Advantageously, the angular velocity ω of the extraction section 30 can be comprised between 800 and 4000 rpm, in particular, between 1000 and 2500 rpm, advantageously between 1600 and 2500 rpm. The diameter of the body of the machine at the extraction section 30 can be comprised between 200 mm and 1000 mm, advantageously comprised between 200 mm and 650 mm.
The foregoing description of a specific embodiment will so fully reveal the invention according to the conceptual point of view, so that others, by applying current knowledge, will be able to modify and/or adapt for various applications such an embodiment without further research and without parting from the invention, and it is therefore to be understood that such adaptations and modifications will have to be considered as equivalent to the specific embodiment. The means and the materials to realize the different functions described herein could have a different nature without, for this reason, departing from the field of the invention. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation.
Patent Application
20230389592
