Not applicable.
The present invention falls within the field of moving metal objects. In particular, the present invention falls within the field of moving extrusion products exiting from an extrusion press. More specifically, the present invention falls within the field of moving metal profiles, for example exiting from an extrusion press. In detail, the present invention relates to a system of pullers for moving in traction metal profiles, for example but not exclusively metal profiles exiting from an extrusion press. In greater detail, the present invention relates to a system of the aforesaid type provided with an innovative solution for moving at least two pullers with which the system is provided.
There are known in the field of metallurgy, in particular in the field of extruding metals by means of an extrusion press, traction systems or systems of “pullers” used in particular for moving in traction profiles exiting from an extrusion press.
The systems according to the prior art comprise at least two pullers, each provided with gripping means adapted to engage and grip the end portion of a profile extruded by means of an extrusion press, where both pullers can be translated along dedicated guides adapted to the purpose, alternatively approaching the press and moving away from the press, where the methods of using the systems of known type may be summarized as follows. With a first puller at the extrusion press, the gripping means of said first puller are operated so as to engage and grip the end portion of the profile exiting from the extrusion press. Then, the first puller is translated along its guide away from the press so as to exert the desired traction (or pulling) on the profile, thereby promoting the exit from the press. Simultaneously, the second puller is translated along its guide, which is different from that of the first puller, approaching the extrusion press. When the first puller reaches its stroke end position far from the press, the gripping means are operated so as to cease the grip on the end portion of the profile, where in the meantime, the second puller has reached its stroke end position close to the press. At this point, the gripping means of the second puller are operated so as to engage and grip the end portion of the profile (which in the meantime was conveniently cut), and the second puller is moved away from the press, while the first puller is moved to approach the press again. The cycle therefore continues alternating the two pullers according to the methods summarized above, where the operating steps of both pullers are also defined as “pulling” or active step (away from the press) and “return” step (approaching the press), respectively.
Document EP0291734 describes another system of pullers which provides a loop guide comprising two parallel rectilinear stretches connected through curved connections. The puller which drags the extruded profile away from the press moves along a first stretch. Simultaneously, the other puller instead travels the second stretch, approaching the press. The curved connections allow the movement of the pullers between one rectilinear stretch of the guide to the other. This movement principle is also suggested in the technical solution described in FR 1,306,692.
Document JP H02 299717 describes a further technical solution in which there are provided two guides, one for moving pullers away from the press, the other for approaching the pullers. The two guides are arranged in overlapping position. At the end of the travel, along one of the upper or lower guides, the corresponding puller is transferred to the other guide through a vertical moving system which raises or lowers the puller, as the case may be.
The systems according to the prior art of the type summarized above however are affected by several drawbacks and/or disadvantages which the present invention intends to overcome or at least minimize.
Firstly, it is worth noting that in the systems according to the prior art having “dedicated guides”, each of the two pullers is translated along the guide dedicated thereto (always the same) during both the “pulling” and “return” steps, that is to say in both the translation directions away from the press and approaching the press, respectively.
This results in the need to prepare solutions adapted to avoid and prevent the mutual interference between the two pullers during the respective pulling and return steps, in particular the interference between the respective gripping means, where according to the solutions most commonly implemented, the gripping means of the puller in return step are moved (translated vertically and/or transversely) to avoid them from interfering with the puller in the pulling step. Said solutions thus inevitably result in an increase of the costs and are also subject to breakdowns and wear.
Moreover, again according to the solutions most commonly implemented, in order to simplify the construction of the carriages of the pullers, the guides (also called in lanes) are positioned one on the ground and one suspended by means of a suitable bridge structure, or are suspended one beside the other above the extrusion line. Moreover, the support structure, in particular both that for the suspended guide (if one alone) and that common to the two guides (if both suspended), inevitably results in a transmission of the vibrations between the two guides or travel paths, with a negative repercussion on the quality of the extruded profile.
Moreover, from a constructional viewpoint, both guides are to necessarily be substantially identical since the two pullers on both guides both perform the pulling and return steps. Contrarily from a constructional viewpoint, the two pullers are to necessarily be different from each other to avoid the problems of mutual interference summarized above; moreover, the diversity of the pullers makes them poorly interchangeable and requires dedicated designs, also in this case with an inevitable increase of the costs. Moreover, one and only one puller may be translated along each guide, where contrarily the possibility of using a greater number of pullers would allow speeding up the extrusion process.
The systems of pullers with loop guide indicated above have the disadvantage of being particularly bulky due to the connection curves required to move each puller between the two rectilinear stretches. These curves cause a change of orientation of the puller in the passage between one rectilinear stretch and the other. This results in the need to leave an ample maneuvering space about the loop guide to allow the pullers a free movement along the various parts forming the guide itself. Ultimately, the plant installation and management costs increase.
Another drawback of the systems with loop guide is revealed in the undesired transmission of the vibrations between the two rectilinear stretches along which the two pullers slide at the same time. In particular, the stretch, along which the puller that drags the profile, suffers the vibrations generated by the puller returning towards the press.
In reference instead to the technical solution described in JP H02 299717, the most critical aspect is the use of a vertical transfer system of the pullers made necessary by the overlapping configuration of the two guides. Such a system is to be configured to grasp the pullers at the end of one of the two guides and to move them, by raising them or lowering them, up to the corresponding end of the other guide. The use of a vertical transfer system affects the installation costs and significantly complicates managing the plant.
Simultaneously, the overlapping guide configuration significantly affects the complexity of the plant, especially in reference to the installation of the upper guide which requires a suitable support structure.
It is therefore the object of the present invention to overcome or at least minimize the drawbacks founded in the solutions according to the prior art, in particular in the multiple-connection fastening assemblies.
In particular, it is an objective or object of the present invention to achieve a solution which allows manufacturing and using constructively different guides, in particular a constructively simplified one, and therefore which is designed, installable and usable at lower costs with respect to the other one.
Moreover, it is an object of the present invention to provide a solution which allows using substantially identical pullers and therefore all ascribable to a common design, with significant advantages in terms of design, production, installation and usage costs.
It is a further object of the present invention to allow or at least improve the interchangeability of the pullers, thus promoting and facilitating the replacement as well as the maintenance thereof, for example in case of failure.
It is also one of the objects of the present invention to allow the use of a number of pullers which is at least greater than two, and therefore being capable of adapting the number of pullers to the particular needs and/or circumstances.
For this purpose, there is described below an embodiment of the present invention by means of which the above objects are at least partially achieved.
The present invention is based on the general consideration according to which the preset objects summarized above may be effectively achieved by means of a system of pullers in which each guide is of the “one way” type, and this where each of the pullers along each guide is translated in a sole translation direction, that is to say either approaching the press or moving away from the press (in the particular but non-limiting case of a system of pullers dedicated to an extrusion press). According to the consideration summarized above, each guide practically is dedicated to one and only one operating step of the pullers, where each puller on a predetermined guide performs one and only one operating step, and therefore either a “pulling” step or a “return” step.
In consideration of the disadvantages encountered in the solutions according to the known art and of the objects summarized above, as well as of the above, according to the invention, a system of pullers, in particular for extruding metals, is proposed. Said system comprising at least a first puller and a second puller, each equipped with gripping means adapted to engage and grip an end portion of a profile, in particular of an extruded profile exiting from an extrusion press, said system comprising a first guide and a second guide, where said at least two, first and second, pullers can be translated along said first and second guides where said first guide is dedicated to the translation of both said at least two, first and second, pullers in a single first translation direction, and where said second guide is dedicated to the translation of both said at least two, first and second, pullers in a second translation direction opposite to said first translation direction. According to the invention, said at least two, first and second, pullers can be translated along substantially parallel directions along said first and second guides. Moreover, the system of pullers comprises means for repositioning both said at least two pullers from said first guide to said second guide and from said second guide to said first guide.
The system of pullers according to the invention is also characterized in that said guides are separate from each other, are not overlapping and are both anchored to the ground on the same side with respect to an extrusion line along which the profile is extruded, that is to say along which the same profile is dragged by one of said pullers.
According to one embodiment, the two guides have the same height with respect to a substantially horizontal reference plane.
According to one embodiment, said system comprises a third parking guide intended to house at least one of said pullers in a stopped status and so as not to hinder the translation of the remaining one or more pullers along said first and second guides.
According to one embodiment, said repositioning means comprise at least a fourth repositioning guide which can be repositioned alternatively between a first position at a first end portion of said first guide and a second position at a first end portion of said second guide adjacent to said first end portion of said first guide, where said at least two, first and second, pullers can be translated both along said first guide and along said fourth repositioning guide with said fourth repositioning guide in said first position, and where said at least two, first and second, pullers can be translated both along said second guide and along said fourth repositioning guide with said fourth repositioning guide in said second position.
According to one embodiment, said repositioning means comprise at least a fifth repositioning guide which can be repositioned alternatively between a first position at a second end portion of said first guide and a second position at a second end portion of said second guide adjacent to said second end portion of said first guide, where said at least two, first and second, pullers can be translated both along said first guide and along said fifth repositioning guide with said fifth repositioning guide in said first position, and where said at least two, first and second, pullers can be translated both along said second guide and along said fifth repositioning guide with said fifth repositioning guide in said second position.
According to one embodiment, said fourth and fifth repositioning guides can be translated along a translation direction which is different from the extension direction of said first and second guides.
According to one embodiment, both said two first and second guides are intended and shaped to be anchored to the ground.
According to one embodiment, each of said at least two first and second pullers comprises a main frame or carriage, where each of said at least two, first and second, pullers comprises means for moving said gripping means with respect to said main frame or carriage.
The present invention also relates to a plant for extruding metals, in particular metal profiles, said plant being equipped with a system of pullers according to one of the embodiments of the present invention.
Further possible embodiments of the present invention are defined by the claims.
In the drawings:
The same numbers and the same reference letters in the figures identify the same elements or components.
The present invention is particularly advantageously applicable in the field of extruding metals, in particular metal profiles, this being the reason why the present invention is clarified below with particular reference to the application thereof in the field of extruding metal profiles. Moreover, the possible applications of the present invention are not limited to the case of extruding metal profiles; contrarily, the present invention is just as advantageously applied in the field of generally moving objects, in particular metal objects.
The present invention is clarified below by means of the following detailed description of embodiments thereof depicted in the drawings. Moreover, however, the present invention is not limited to the embodiments described below and depicted in the drawings; contrarily, all those variants of the embodiments described below and depicted in the drawings, which are apparent to those skilled in the technical field, fall within the scope of the present invention.
Numeral 100 in
The guides 203 and 204 are physically and mechanically separate and both anchored to the ground (
Namely, the two guides 203, 204 are placed side-by-side and are arranged on the same side (that is in the same half-space) with respect to the above-indicated line (or extrusion axis), as clearly visible in the diagram in
According to a possible embodiment, the two guides 203, 204 have the same height with respect to a substantially horizontal reference plane. In this regard, the height H of the two guides 203, 204 assessed with respect to a horizontal plane 600 substantially at ground level is indicated in
In any case, according to the invention, the two guides 203, 204 are not vertically overlapping, that is to say one guide is not placed above the other guide with respect to the vertical direction.
A first puller 201 and a second puller 202 can be translated along the guides 203 and 204 according to the methods and/or peculiarities of the present invention described in greater detail below. The translation of the pullers 201 and 202 along the guides 203 and 204, as well as along further guides (see the following description) is obtained by means of substantially known methods which do not necessarily fall within the scope of the present invention; for example, both remote drives and individual drives on board each of the pullers 201, and 202 and/or of the respective carriages (see the following description) may be provided. For example, in the case of remote drive, a geared motor mounted (for example) on the ground at one of the ends of each guide or travel path may be provided, where here the puller is pulled in two opposite directions by means a closed-loop drive element, for example a belt, a chain, a cable or similar element. Moreover, there is at least one pulley and possibly also an element adapted to tension the drive element, and that is the chain or cable or belt or similar element, at both ends of each guide, where at least one of the two pulleys is connected to the geared motor to allow the transmission of the motion to the puller.
In the case instead of on-board drive, a geared motor or a linear motor that moves integrally with the puller itself may be for example, installed on each puller, where in this case the linear movement of the puller along the guides may be obtained by means of a pinion and rack system or with a pinion and fixed chain or also by friction by means of at least one drive wheel. In the case of a pinion and rack system, the pinion is mounted on the reducer while the rack is fastened to the guide. Instead in the chain system, the chain is fastened to the ends of the guide and is engaged in rotation by a pinion mounted on the shaft of the geared motor.
Moreover, the solution of both the remote and the on-board type of drive does not fall within the peculiarities of the present invention, the present invention being susceptible to being equipped and/or integrated with any solution among those available to those skilled in the art and known in the field.
As depicted in
As indicated by the dual arrow F2 in
Likewise, as indicated by the dual arrow F1 in
According to one embodiment, at least one of the repositioning guides 206, 209 is moved/repositioned between the corresponding first position and the corresponding second position through a translation which occurs on a substantially horizontal plane and according to a transverse direction which is substantially orthogonal to the extrusion line 500. This transverse direction is identified in
With reference to
The operating and/or using modes of the system of pullers 200 according to the embodiment of the present invention depicted in the drawings and described above may be substantially summarized as follows.
The starting configuration provides for the repositioning guide 209 to be in the position in which it defines a continuous path with guide 204 and for the repositioning guide 206 to be in the position in which it defines a substantially continuous path with guide 203, the pullers 201 and 202 being positioned on the repositioning guide 209 and on the repositioning guide 206, respectively. At this point, the gripping means 221 of puller 201 are positioned (for example, translated in vertical direction) so as to engage the end of profile P at the outside of press 300 and finally are engaged and gripped on said end of profile P. Puller 201 is then translated away from press 300 (from left to right in
Once a predefined first position is reached by puller 201, profile P is cut at a predetermined length L. Such a length L corresponds to the distance between the end of the profile, close to which the gripping means 221 are engaged, and the position of the cutting means. Then, profile P having length L is dragged by puller 201 along the system of rolls up to a predefined second position for the release. At this point, the gripping means 221 are disengaged from the end of profile P.
Said predefined second position of puller 201 may be both on guide 204 and on guide 206; and in any case, whatever said predefined second position, puller 201 (whether it is already disengaged from the profile or is still engaged on the profile itself) is translated up to the repositioning guide 206, while puller 202 is translated up to the repositioning guide 209. At this point, the cycle may start over by repositioning guide 209 at the end 211 of guide 204 and guide 206 at the end 207 of guide 203, and may therefore continue according to the modes described above, where in this case it is puller 202 to act in traction on the profile (and therefore to perform the pulling step) while puller 201 is translated to approach press 300, thereby performing the return step.
It is therefore apparent from that disclosed above that each of the two guides 203 and 204 is solely dedicated to one and one only of the two “pulling” and “return” steps; this means that both the pullers 201 and 202 on guide 204 are translated solely and exclusively in the translation direction T2, away from press 300, where the pullers 201 and 202 on guide 203 are translated solely and exclusively in the translation direction T1, approaching press 300.
Reference numeral 205 in
Reference numeral 270 in
It has therefore been shown by the detailed description above of the embodiments of the present invention depicted in the drawings, that the present invention allows the preset objects to be obtained while overcoming the drawbacks encountered in the prior art.
In particular, the present invention relates to the installation and use of constructionally different guides, each of the guides being dedicated to a single pulling or returning step, where the guide dedicated to the return step may be constructively simpler and therefore less costly both from a constructional and installation viewpoint as well as from the viewpoint of maintenance.
In reference to the guides, contrarily to what occurs in solutions of known type, a mechanical division among the travel paths (guides) substantially is achieved through the present invention, which advantageously prevents the transmission of vibrations generated by the puller traveling the return path (guide 203) to the puller traveling the outward path (guide 204). In essence, the puller that drags profile P does not suffer the behavior of the puller that returns towards the repositioning guide 209 in favor of the quality of the extruded profile P.
Moreover, the present invention allows the installation and use of substantially identical or at least very similar pullers from a constructional viewpoint, the problems of mutual interference between the pullers being avoided by means of the present invention, and therefore the need to provide at least one of the pullers with solutions for moving and repositioning gripping means, in particular during the return step.
Substantially identical or at least very similar pullers from a constructional viewpoint also allow reducing the hours and energy or resources dedicated to design, decreasing the components of the carriages and the related assembly complexity, and decreasing the spare parts, with apparent advantages also from a logistics viewpoint.
The system according to the present invention also allows simultaneously using more than two pullers and therefore speeding up the movement of the profiles, in particular the extrusion process. Moreover, the system may be kept running by means of the parking guides while simultaneously providing for the maintenance and/or repair of the parked pullers. Finally, one or more reserve pullers that may be put into operation according to simple and immediate modes may be prepared in the case of particular production needs and/or malfunctioning or failure of one of the other pullers. Again, in the case of extrusion plants with more than one extrusion press, the pullers may be repositioned from one to the other of the various guides with the same system of pullers and so as to meet any production need.
Although the present invention was clarified by means of the preceding detailed description of the embodiments thereof depicted in the drawings, the present invention is not limited to the embodiments described above and depicted in the drawings. Contrarily, all those modifications and/or variants of the embodiments described above and depicted in the drawings, which are obvious and apparent to those skilled in the art, fall within the scope of the present invention.
For example, as anticipated, the number of pullers may vary according to the needs and/or circumstances, in particular both those operating and those “parked” and/or reserved. Likewise, according to the needs and/or circumstances, both the number and position of the repositioning and/or parking guides may vary. Moreover, the guides may be both anchored to the ground and suspended. Again, concerning the movement of the pullers, both remote and on-board drives may be provided. And finally, the broadest selection is allowed—within the scope of the present invention—concerning the solutions which may be implemented for moving the repositioning guides, which in the case of systems with particularly contained costs, may also provide manually moving the repositioning guides. The same may be said concerning the repositioning times, where the repositioning guides may be repositioned according to times dictated by the particular needs and/or circumstances.
The scope of the present invention is thus defined by the claims.
Number | Date | Country | Kind |
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102017000115517 | Oct 2017 | IT | national |
The present application claims priority to PCT International Application No. PCT/IB2018/057968 filed on Oct. 15, 2018, which application claims priority to Italian Patent Application No. 102017000115517 filed Oct. 13, 2017, the entirety of the disclosures of which are expressly incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2018/057968 | 10/15/2018 | WO | 00 |