The present invention relates generally to agricultural implements. More particularly, but not exclusively, the invention relates to an agricultural planter with a seed delivery apparatus for delivering seed from a metering system of a row unit to a furrow created in the ground.
An agricultural row crop planter is a machine built for distributing seed into the ground. The row crop planter generally includes a horizontal toolbar fixed to a hitch assembly for towing behind a tractor. Row units are mounted to the toolbar. In different configurations, seed may be stored at individual hoppers on each row unit, or it may be maintained in a central hopper and delivered to the row units on an as needed basis. The row units include ground-working tools for opening and closing a seed furrow, and a seed metering system for distributing seed to the seed furrow.
In its most basic form, the seed meter includes a housing and a seed disc. The housing is constructed such that it creates a reservoir to hold a seed pool. The seed disc resides within the housing and rotates about a generally horizontal central axis. As the seed disc rotates, it passes through the seed pool where it picks up individual seeds. The seeds are subsequently dispensed into a seed chute where they drop into the seed furrow.
Seed spacing in the seed furrow is controlled by varying the rotational speed of the seed disc. Most commonly, seed disc rotation is driven by connection to a common driveshaft. The driveshaft runs horizontally along the length of the toolbar to connect to each row unit, and is driven by a single motor or a ground contact wheel. In this configuration, the planting rate can be adjusted for all row units uniformly by adjusting the rotational speed of the common drive shaft. This can be a tedious task, and an operator is unlikely to adjust the gear ratio as often as necessary to maximize yields. Generally, an optimal overall rate for a given acreage will be selected prior to planting and will be maintained at that rate regardless of soil conditions. Whether using a mechanical, air, or vacuum style seed disc, the seed disc is installed inside of the seed meter using independent fasteners and requires the use of tools to facilitate changing the disc. For example, if a farmer uses the same planter to plant corn and soybeans, he would use a different disc for the respective seed types.
More recently, planters have been designed to provide for independent driving of each of the seed discs in each seed meter. The meters include a motor, such as an electric motor, that is attached to the meter. The output shaft extends from the motor and into the meter such that a portion of the shaft is operatively connected to the seed disc. Therefore, the motor will operate to rotate the seed disc. These planters rely on a Global Positioning System (GPS), which is not always as accurate as desired.
The most common seed delivery system for delivering seed from the seed disc to the furrow may be categorized as a gravity drop system. In the case of the gravity drop system, a seed tube has an inlet end, which is positioned below the seed metering system. The singulated seeds from the seed metering system drop into the seed tube and fall via gravitational force from a discharge end thereof into the seed trench. Monitoring systems are commonly used to monitor the operation of the planter. Such systems typically employ a seed sensor attached to each seed tube to detect the passage of seed therethrough.
However, such a gravity system can affect the seed spacing of the planter. For example, as the spacing of the speed is dependent on the rotational velocity of the seed disc and the gravitational constant, interruptions, forces, or other occurrences acting on the seed can greatly affect the spacing. For example, if the seed bumps against a wall of the seed tube on the way to the furrow; this can cause a delay or a non-vertical fall of the seed. If a preceding or following seed does not experience the same interruption, the seeds could be spaced too close or far from one another.
Furthermore, as the speed of planting increases, this causes additional problems. Drawing a planting implement through the field at faster speeds increases the speed of deposited seeds relative to the ground, causing seeds to roll and bounce upon landing in the trench or furrow and resulting in inconsistent plant spacing. The adverse agronomic effects of poor seed placement and inconsistent plant spacing are well known in the art.
Therefore, there is a need in the art for an agricultural planting implement that includes a seed delivery apparatus that aids in delivering seed from a singulating seed meter to a furrow or trench in the field, such that the spacing of adjacent seed is more consistent to increase the yield obtained of the end crop.
Therefore, it is a principal object, feature, and/or advantage of the present invention to overcome the deficiencies in the art.
It is another object, feature, and/or advantage of the present invention to provide an agricultural planter with a seed delivery apparatus to provide consistent spacing between adjacent seed.
It is yet another object, feature, and/or advantage of the present invention to provide a seed delivery apparatus, mechanism, and/or assembly that will deliver a seed from a seed metering device to the field.
It is still another object, feature, and/or advantage of the present invention to provide a seed delivery apparatus that will provide optimized spacing in a seed furrow.
It is a further object, feature, and/or advantage of the present invention to provide a seed delivery apparatus that will allow for planting with increased speed.
It is still a further object, feature, and/or advantage of the present invention to provide a seed delivery apparatus that provides for seed spacing that will not be influenced by abrupt forces during travel.
It is yet another object, feature, and/or advantage of the present invention to provide a controlled delivery of seed from a seed meter to the ground wherein a seed experiences near zero relative velocity during drop, regardless of the velocity of the planter.
These and/or other objects, features, and advantages of the present invention will be apparent to those skilled in the art. The present invention is not to be limited to or by these objects, features and advantages. No single embodiment need provide each and every object, feature, or advantage.
The present invention relates to various seed delivery systems for providing a desired, equidistant spacing of seed in a field, regardless of the speed of travel of an agricultural planter. Some aspects of the systems can include that the delivery of the seed from a seed meter to a trench or furrow in the ground will not be influenced by factors such as external forces, including the free fall of gravity. Furthermore, at least some of the systems provide setups that provide that the seed will be release with substantially zero relative velocity such that the seed will land softly within a trench or furrow, and will have little to no bounce therein, which will aid in the correct spacing of the seed.
Various embodiments of the present invention will be described in detail with reference to the drawings, wherein like reference numerals represent like parts throughout the several views. Reference to various embodiments does not limit the scope of the invention. Figures represented herein are not limitations to the various embodiments according to the invention and are presented for exemplary illustration of the invention.
The planter 10 includes a tongue 12 having a first end 14 and an opposite second end (not shown). The tongue 12 includes a hitch 16 at the first end 14, with the hitch 16 being connected to the tractor. At the opposite end of the tongue 12 is a central tool bar 18. The tongue 12 may be a telescoping tongue with components capable of being inserted into one another such that the implement 10 is a front folding style implement. However, the present invention is not to be limited to such front folding style implements and is to include any such implement for use in the agricultural industry.
As shown in
Extending generally from both sides of the toolbar 18 are first and second wings 24, 26. The wings 24, 26 are generally identical and mirror images of one another. Therefore, only one wing will be described with the understanding that the other wing will be generally the same configuration. The first wing 24 includes a bar 28. Mounted to the bar 28 are a plurality of row units 32, as well as a plurality of wheels 30. The wheels 30 are configured to contact the ground. The row units 32 may be seeders, fertilizers, insecticide sprayers, or other dispensers, discs, or plows. The wings 24, 26 may also include at least one fold cylinder and a down force cylinder. It is further contemplated that multiple down force cylinders be used with an implement having more sections. The fold cylinder(s) is configured to fold the wings to a position wherein the first and second wings 24, 26 are generally adjacent the tongue 12 of the implement 10.
Furthermore, it should be appreciated that the seed meter can be electrically driven or ground driven. Electrically driven seed meters allow for more direct control of the speed of seed dispensing on a row to row basis. However, ground driven meters, where a transfer member is connected to wheels, axles, or the like, also allow for independent and variable singulation and dispensing rates of seed meters at row units based upon the speed of the individual row unit traveling. This is important, especially when turning, as some row units will have a greater ground speed than others, making it necessary to control the planting rates at the variable speed locations to maintain proper seed spacing.
After passing through the seed singulating mechanism 60, the seed attached to the seed disc 54 continues rotation until it reaches a release point. Such a release point may coincide with a zero pressure differential location or an ejector mechanism within the seed housing of the seed meter 34. Generally located adjacent the release point for the seed meter 34 is a seed chute 52 extending as part of the housing of seed meters 34. The seed chute 52 is configured to begin directing the seed from the seed meter towards the furrow 62 in the ground. Further shown in
Therefore, the embodiments of the present invention will provide for improvements to the prior art seed delivery systems, which may be seed tubes 58, such that equal distant spacing of the seed 64 and furrow 62 is obtained. The embodiment herein shown and described will provide for a more consistent and even spacing of the seed, regardless of the planter velocity of travel, as well as without regard to external forces (gravity, obstructions, elevation, etc.) acting on the row units 32 of the planter 10. The seed delivery system of the present invention will thus increase the yield obtained by a farmer by providing a higher consistency of seed spacing, such that the seeds will receive their required nutrients and such that the full area of the field being planted will be utilized by the planting of the seed.
The rotation of the seed disc 54 within the seed meter 34 will control the spacing of the seed 64 within the furrow 62. For example, matching the rotational velocity of the seed disc 54 to the traveling velocity of the tractor and planter 10 will provide for seed being evenly spaced throughout a field.
Therefore, the embodiments of the present invention will provide for improvements to the prior art seed delivery systems, which may be seed tubes 58, such that equal distant spacing of the seed 64 and furrow 62 is obtained. The embodiment herein shown and described will provide for a more consistent and even spacing of the seed, regardless of the planter velocity of travel, as well as without regard to external forces (gravity, obstructions, elevation, slope, etc.) acting on the row units 32 of the planter 10. The systems disclosed herein can also be utilized without GPS or other systems that attempt to determine the ground speed of the planter and/or row units attached thereto. The various seed delivery systems of the present invention will thus increase the yield obtained by a farmer by providing a higher consistency of seed spacing, such that the seeds will receive their required nutrients and such that the full area of the field being planted will be utilized by the planting of the seed.
After passing through the seed singulating mechanism 60, the seed attached to the seed disc 54 continues until it reaches a release point. Such a release point may coincide with a zero pressure differential location or an ejector mechanism within the seed housing of the seed meter 34. Generally located adjacent the release point for the seed meter 34 is a seed chute 52 extending as part of the housing of the seed meters 34. The seed chute 52 is configured to begin directing the seed from the seed meter towards the furrow 62 in the ground. Further shown in
As the row planter 10 moves through the field, the trailing wheels 92 and 94 rotate as indicated by the arrow 110, shown in
The seed placement assembly 68 shown in
The catch wheel assembly includes a wheel 71 housed within the lower housing or portion of the seed tube 58 and is rotatably attached thereto such that the wheel 71 is able to rotate therein. The wheel 71 may comprise a pliable material, such as foam, rubber, or other compressible or otherwise deformable materials. The diameter of the wheel 71 is slightly less than inside width of the lower housing of seed tube 58 such that the wheel is able to rotate within the lower housing of seed tube 58 with minimal distance between the outer edge of the wheel 71 and the interior of the wall of the lower housing of seed tube 58. This will provide for controlled movement of the seed by the wheel 71 as the wheel rotates with the seed between the wheel and the wall of the tube 58. The drive belts 100 and 102 engage the catch wheel 71 drive interfaces 72 and 74 between an output shaft (not shown) of the axis of the wheel 71 to provide rotation thereto.
In operation, seed is released from the seed disc 54 of the seed meter 34 and allowed to pass through the tube 58. Seed will then continue downward towards a pinch point between the outer portion of the wheel 71 and the interior of the wall of the lower housing of the seed tube 58. Such a pinch point is shown as numeral 104 in
The wheel 71 and lower housing of seed tube 58 may be sized such that they minimize the drop distance from the seed disc 54 to the ground, which would eliminate the length of the seed tube 58 between the release point from the seed disc and the entrance into the lower housing of seed tube 58. In addition, the invention contemplates that the wheel 71 may comprise many different sizes, which can account for different seed types, speeds of travel, or other factors that may affect the planting rate of a seed.
Advantages of the seed dispensing system 66 shown and described are numerous. For example, the rotational velocity shown by the arrow 108 of the seed tube is be matched with the ground velocity of the planter shown by the arrow 110, such that the seed will experience generally zero relative velocity at the point of release 104. Therefore, the seed will drop substantially straight from the seed tube 58 so that each seed will not bounce within the furrow. In other words, the wheel can be traveling at the same velocity as the planter as the planter moves through the field and will be adjusted automatically along with the change in velocity of the individual row unit such that a change in row unit velocity can cause a similar change in rotational velocity of the wheel 71 as the planters move, which will provide for a consistent and even spacing of the seed in the field. Stopping the rotation of the wheel 71 will stop the planting of the seed, wherein the seed will be maintained in position between the wheel and the wall of the housing, such as when the tractor is turning or otherwise in a position where seed is not to be planted. Furthermore seed dispensing system 66 can utilized in existing planters 10 as a retrofit to gain all the disclosed benefits. System 66 can also be utilized with multi-hybrid row units wherein a first seed meter and a second seed meter are mounted on the row unit.
Furthermore, variations to the invention are considered to be a part of the disclosure. For example, the drive wheels may not need be positioned rear of the seed tube, and can be positioned in front of or even attached directly to the seed tube to transfer the ground velocity of the row unit to the catch wheel of the seed delivery system. Furthermore, the drive wheel could also be connected to the seed meter or meters of a row unit to provide for the rotational velocity of the meter to match the rotation velocity of the catch wheel. In such a situation, gears or other mechanisms could be included to account for any variation in velocity due to differing diameters and/or distances. Still further, it is contemplated that the catch wheel and drive system could be used with other seed delivery members, such as belts, brushes, air tubes, or the like, to provide for the controlled dispensing of seed into a furrow.
Thus, various configurations of seed delivery systems have been shown and described. It should be appreciated that the system shown and described are for exemplary purposes, and the invention of a controlled system for delivering seed from a singulating seed meter to the ground to provide for consistent and equidistant spacing of the seed in the ground has thus been provided. It is to be contemplated that numerous variations, changes, and otherwise, which are obvious to those skilled in the art are to be considered part of the present invention.
This application claims priority under 35 U.S.C. §119 to Provisional Application Ser. No. 62/207,651, filed on Aug. 20, 2015, the contents of which are hereby incorporated by reference in its entirety.
Number | Date | Country | |
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62207651 | Aug 2015 | US |