Closing systems incorporated in commercially available planters and drills may close the planting trench with an agronomically sub-optimal effectiveness. The effectiveness of such closing systems may depend on environmental factors (e.g., soil moisture, particle composition, density, and residue) and operational factors (e.g., planting speed, furrow depth, and row unit down force).
Thus there is a need in the art for improved systems, methods and apparatus for closing a planting trench.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views,
Turning to
The row unit 200 includes an opening system 234 which preferably includes two opening discs 244 rollingly mounted to a downwardly-extending shank 254 of a subframe 250 of the row unit and disposed to open a v-shaped trench 38 in the soil 40. A pair of gauge wheels 248 is pivotally supported by a pair of corresponding gauge wheel arms 260; the height of the gauge wheels 248 relative to the opening discs 244 sets the depth of the trench 38. A depth adjustment rocker 268 limits the upward travel of the gauge wheel arms 260 and thus the upward travel of the gauge wheels 248. A downforce sensor 292 is preferably configured to generate a signal related to the amount of force imposed by the gauge wheels 248 on the soil 40; in some embodiments the downforce sensor 292 comprises an instrumented pin about which the rocker 268 is pivotally coupled to the row unit 200, such as those instrumented pins disclosed in Applicant's co-pending U.S. patent application Ser. No. 12/522,253 (Pub. No. US 2010/0180695), the disclosure of which is hereby incorporated herein by reference.
Continuing to refer to
For convenience throughout the remainder of the specification, the components of the row unit 200 and the different embodiments of the closing system 300 which are comprised of left side and right side components are designated by the respective suffix “-1” and “-2.” However, since most of the drawing figures show only a right side elevation view, the left side components (designated as “-1”) are not visible, but it should be understood that the left side components have the same structure as the right side components unless otherwise shown and described.
Referring to
The disc assembly 310 preferably includes a pair of support arms 314 preferably rigidly mounted to opposing sides of the subframe 350. A pair of discs 312 is preferably rollingly mounted (e.g., by a bearing assembly) to a lower end of the support arms 314. The discs 312-1, 312-2 preferably engage (e.g., rollingly slice through) the soil 40 along planes A-1, A-2 respectively. The planes A-1, A-2 are preferably angled with respect to a longitudinal vertical plane, e.g., a vertical plane along the travel direction of the implement. The planes A-1, A-2 are preferably substantially parallel to or parallel to sidewalls 39-1, 39-2 of the trench 38; however, in alternative embodiments, the planes A-1, A-2 may be angled about a vertical axis (e.g., having leading edges thereof inboard from rearward edges thereof). The planes A-1, A-2 are preferably laterally outboard of the trench 38 and preferably adjacent to the sidewalls 39-1, 39-2, respectively. The leading edges of the discs 312-1, 312-2 are preferably longitudinally offset; e.g., the leading edge of the right disc 312-2 is preferably disposed forward of the leading edge 312-1. The vertical position and longitudinal (i.e., along the travel-direction) position of the support arms 314 relative to the subframe 350 (and thus the vertical and longitudinal positions of the discs 312) is preferably adjustable by selective mounting (e.g., by removable bolts) of one of a plurality of mounting holes 316 in the support arm 314 to one of a plurality of mounting holes 356 in the subframe 350.
The discs 312 of the disc assembly 310 may be flat (as illustrated) or concave and may include spikes or fluting arranged about the perimeter thereof. It should be appreciated that in some embodiments the disc assembly 310 may comprise another soil loosening assembly using another type or combination of loosening devices (e.g., spike wheels, shanks, knives) disposed to loosen soil adjacent to the trench.
In other embodiments, the disc assembly 310 may be disposed and configured to loosen soil adjacent to the planting trench as described above, but mounted at different longitudinal positions and/or to different components of the planter row unit. In some embodiments, the disc assembly 310 may be mounted to the row unit subframe 250 (e.g., rearward or forward of the opening discs along the travel direction). In other embodiments, the disc assembly 310 may be mounted to a mounting bracket or pivoting arm of a row cleaner assembly disposed forward of the row unit subframe (e.g., a row cleaner having features in common with the embodiments disclosed in U.S. Pat. No. 8,550,020, incorporated by reference herein). In still other embodiments, the disc assembly may be rigidly, pivotally or resiliently mounted to the toolbar 14.
Additionally or alternatively, a secondary crop input application nozzle may be mounted to the disc assembly 310 (e.g., to one or both of the support arms 314) and disposed to deposit a secondary crop input (e.g., liquid or granular fertilizer; liquid or granular insecticide).
The closing wheel assembly 320 preferably includes a pair of closing wheels 322 (e.g., rubber wheels, cast iron wheels, cast iron wheels having a rubber soil-engaging perimeter, tillage wheels such as spike wheels) disposed to rollingly engage the soil in operation. Each closing wheel is preferably rollingly mounted (e.g., by a bearing assembly) to a rearward end of a pivot arm 324. Each pivot arm 324 is preferably pivotally mounted to the subframe 350. As illustrated in
In other embodiments of the closing wheel assembly, the pivot axis of the pivot arms 324 may be horizontal while the closing wheels are rollingly mounted to the arms at an angle relative to the vertical plane aligned with the longitudinal axis of the closing system in the direction of travel. In some embodiments, the closing wheels and/or pivot axis of the pivot arms may be disposed at a compound angle relative to both the horizontal and the vertical plane aligned with the longitudinal axis of the closing system in the direction of travel. In still other embodiments, the pivot axis of the pivot arms 324 may be disposed at a first angle (e.g., 12 degrees below horizontal) relative to a vertical plane while the closing wheels are angled at a second angle (e.g., 12 degrees below horizontal) relative to the pivot arms such that the total angle of the closing wheels relative to a vertical plane comprises the sum of the first and second angles. In any of the above embodiments, the resulting angle of the closing wheel to the vertical plane (from the pivot arm alone, from the closing wheel alone, or by the combined pivot arm and closing wheel) is greater than 0°, and is usually up to 40°. In other embodiments, the angle is greater than 0° up to 30°, or greater than 5° up to 25°, or greater than 5° up to 24°, or greater than 5° up to 20°, or greater than 5° up to 15°.
A biasing assembly 340 preferably adjustably biases the closing wheels 320 against the soil 40. The biasing assembly 340 preferably includes one or more springs 348 attached at forward ends to the forwardly-extending prongs 326. The springs 348 are preferably attached at rearward ends to a pivoting adjustment bar 342 at lateral ends 344-1, 344-2 thereof. The pivoting adjustment bar 342 preferably pivots about a central portion thereof such that the lateral ends 344 are enabled to pivot about the central portion and such that the closing wheels 322 are enabled to pivot independently and be vertically displaced relative to one another, thus allowing the wheels to independently follow varying topography and additionally enabling the angled orientation of the pivot axis described herein. Adjustment of the position of a handle 346 preferably adjusts the longitudinal position of the central portion of the pivoting adjustment bar 342, thus adjusting the tension in the springs 348 and the downforce between the closing wheels 322 and the soil 40. In some embodiments, one or both of the springs 348 may be replaced with one or more pneumatic, electrical, electro-spring, electro-hydraulic, or hydraulic actuators or pneumatic air bag; in some such embodiments, a single actuator or airbag may be configured to impose a bias on the closing wheels opposite in direction to a bias imposed by the remaining spring. In another embodiment, pivoting adjustment bar 342 is fixed. When adjustment bar 342 is fixed, forces are not transferred between the closing wheels 322-1, 322-2. When adjustment bar 342 is not fixed, an increased force on one of the closing wheels 322-1 or 322-2 (e.g., when one of the closing wheels 322-1 or 322-2 encounters a rock or debris, forcing one of the closing wheels upwardly) will be transferred to the other closing wheel to balance the load between the closing wheels 322-1 and 322-2.
The finishing assembly 330 preferably includes a pivoting support 332. The support 332 is preferably pivotally coupled to the subframe 350 for pivoting about an axis transverse to the direction of row unit travel. A finishing device 338 is preferably pivotally coupled to the support 332 and disposed to finish the soil. In the illustrated embodiment, the finishing device 338 comprises a flap. The flap is preferably configured in a forward-swept orientation such that the finishing assembly gathers soil inboard toward the region behind planting trench along the travel direction of the row unit. The flap is preferably made of a flexible and preferably resilient material (e.g., rubber or a series of bristles forming a resilient brush) such that the flap resiliently engages the soil surface during planting operations. In other embodiments, the finishing device 338 may comprise other soil-engaging finishing devices known in the art such as a press wheel, one or more closing discs, or a chain. A downpressure device 336 is preferably disposed to impose an adjustable amount of downpressure between the finishing device and the soil surface. In the illustrated embodiments, the downpressure device 336 comprises a tension spring disposed to apply a downward force on the support 332. The tension in the spring is preferably adjustable by user selection of a position of a handle 334. In other embodiments, the downpressure device 336 may comprise other known devices such as a pneumatic or hydraulic actuator.
Referring to
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Another feature best viewed in
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It should be appreciated that closing system embodiments described herein as incorporated in planter row units may also be incorporated in other seeding machines (e.g., drills, air seeders) which open one or more trenches for seed placement. The closing system embodiments described herein may also be used in other implements which open trenches for other purposes (e.g., tillage, soil characteristic measurement).
The foregoing description is presented to enable one of ordinary skill in the art to make and use the invention and is provided in the context of a patent application and its requirements. Various modifications to the preferred embodiment of the apparatus, and the general principles and features of the system and methods described herein will be readily apparent to those of skill in the art. Thus, the present invention is not to be limited to the embodiments of the apparatus, system and methods described above and illustrated in the drawing figures, but is to be accorded the widest scope consistent with the spirit and scope of the appended claims.
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Number | Date | Country | |
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20180263174 A1 | Sep 2018 | US |
Number | Date | Country | |
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62257265 | Nov 2015 | US |
Number | Date | Country | |
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Parent | PCT/US2016/061713 | Nov 2016 | US |
Child | 15982798 | US |