Plasma display and method for producing the same

Information

  • Patent Grant
  • 6803723
  • Patent Number
    6,803,723
  • Date Filed
    Tuesday, July 30, 2002
    22 years ago
  • Date Issued
    Tuesday, October 12, 2004
    20 years ago
Abstract
A plasma display device has a first plate and a second plate which face each other with a discharge space therebetween, and a sealing member which is provided between the first and second plates to seal the discharge space at edges of the first and second plates. A plurality of electrodes are formed on the inner major surface of the first or second plate. An electrode diffusion preventive layer is formed in each area where the plurality of electrodes cross over the sealing member, so as to avoid direct contact between the plurality of electrodes and the sealing member. As a result, problems such as breaking of the electrodes can be avoided. This construction is especially effective when the electrodes contain Ag.
Description




TECHNICAL FIELD




The present invention relates to a plasma display device such as a plasma display panel used for display, and a manufacturing method for the plasma display device. The invention in particular relates to improvements to a sealing process.




BACKGROUND ART




Plasma display panels (PDPs) are a type of plasma display devices. PDPs enable large-screen slimline displays to be produced relatively easily, and so are receiving attention as the coming generation of display panels. Sixty-inch models have already been commercialized.





FIG. 5

is a partially sectional and perspective view showing a main construction of a typical surface discharge AC (alternating current) PDP. In the drawing, the direction z represents the direction along the thickness of the PDP, and the plane xy represents a plane which is parallel with the panel plane of the PDP. As illustrated, the PDP


2


is roughly made up of a front panel


20


and a back panel


26


which are arranged with their major surfaces facing each other.




A front panel glass


21


is a substrate of the front panel


20


. A pair of display electrodes


22


and


23


(an X electrode


22


and a Y electrode


23


) are formed on one of the major surfaces of the front panel glass


21


so that each electrode runs along the direction x. Surface discharge is performed between these electrodes. The display electrodes


22


and


23


are formed by placing bus lines


221


and


231


made of a mixture of Ag and glass, on top of transparent electrodes


220


and


230


formed from ITO (Indium Tin Oxide) and the like.




A dielectric layer


24


made of a dielectric material is formed at the center of the major surface of the front panel glass


21


on which the display electrodes


22


and


23


have been arranged. A protective layer


25


having the same size as the dielectric layer


24


is formed on the dielectric layer


24


.




A back panel glass


27


is a substrate of the back panel


26


. A plurality of address electrodes


28


are formed in stripes on one of the major surfaces of the back panel glass


27


with a predetermined spacing, so that each electrode runs along the direction y. The address electrodes


28


are formed from a mixture of Ag and glass, like the bus lines


221


and


231


. A dielectric layer


29


made of a dielectric material is formed at the center of the major surface of the back panel glass


27


so as to cover the address electrodes


28


. Barrier ribs


30


are arranged on the dielectric layer


29


at the gaps between the adjacent address electrodes


28


. Phosphor layers


31


-


33


corresponding to the colors of red (R), green (G), and blue (B) are applied to the side faces of the adjacent barrier ribs


30


and the surface of the dielectric layer


29


between the adjacent barrier ribs


30


.




Such constructed front panel


20


and back panel


26


are positioned so that the address electrodes


28


cross over the display electrodes


22


and


23


at right angles. The front panel


20


and the back panel


26


are then sealed at their edges to make the inside airtight. In more detail, frit glass as a sealing member


40


is applied to the edges of the front panel glass


21


(more precisely, around the dielectric layer


24


) and the edges of the back panel glass


27


(more precisely, around the dielectric layer


29


), as shown in a top view of FIG.


6


. This sealing member


40


is melted to seal the panels


20


and


26


. Here, the edges


211


and


212


of the front panel glass


21


and the edges


271


and


272


of the back panel glass


27


are outlets for respectively connecting the display electrodes


22


and


23


and the address electrodes


28


to outside drive circuits (not illustrated).




Note that in

FIG. 6

the number of display electrodes


22


and


23


and the number of address electrodes


28


are fewer than in actual PDPs for purposes of illustration. The electrodes are indicated by solid lines. Also, the positions of the sealing member


40


and dielectric layer


24


are indicated by solid lines.




A discharge gas (an enclosed gas) including Xe is introduced between the front panel


20


and the back panel


26


which are sealed together, at a predetermined pressure (typically about 40 kPa-66.5 kPa).




As a result, the spaces which are separated by the dielectric layer


24


, the phosphor layers


31


-


33


, and the adjacent barrier ribs


30


between the front panel


20


and the back panel


26


become discharge spaces


38


. Also, the areas at which the pairs of adjacent display electrodes


22


and


23


cross over the address electrodes


28


with the discharge spaces


38


in between become cells for image display (not illustrated).




To drive the PDP, discharge is started between the address electrode


28


and the display electrode


22


or


23


in each cell. Then ultraviolet light of short wavelength (Xe resonance lines with a wavelength of about 147 nm) is generated from glow discharge between the pair of display electrodes


22


and


23


, and excites the phosphor layers


31


-


33


to emit light. This produces an image display.




The above constructed PDP, however, has the following problem.





FIG. 7

is a sectional view of an edge part of the PDP and its vicinity (taken along an address electrode


28


). The sealing member


40


made of frit glass is melted and fixed between the back panel glass


27


and the dielectric layer


24


, and also melted and fixed between the address electrode


28


and the dielectric layer


24


as shown in the drawing. When melting the sealing member


40


between the address electrode


28


and the dielectric layer


24


, the address electrode


28


is heated together with the sealing member


40


, which causes Ag particles in the address electrode


28


to diffuse and seep into the sealing member


40


.




This diffusion of Ag particles causes the address electrode


28


to partially break and its conductivity to drop. This may even result in shortening of a plurality of address electrodes


28


. Moreover, the seepage of Ag particles in the sealing member


40


degrades the sealing member


40


and reduces its sealing performance.




The same problem may occur between the sealing member


40


and the display electrode


22


(


23


).

FIG. 8

is a sectional view showing an edge part of the PDP and its vicinity (taken along a bus line


221


(


231


)). The drawing shows the state where Ag particles in the bus line


221


has seeped into the sealing member


40


. This causes the bus line


221


(


231


) of the display electrode


22


(


23


) to short out or break, resulting in a decrease in performance of the PDP.




This problem is especially evident with PDPs that have a fine cell structure such as those for use in high-definition television, i.e., PDPs that have very narrow bus lines and address electrodes. An immediate solution is required.




DISCLOSURE OF INVENTION




The present invention was conceived in view of the problem described above, and has a primary object of providing a plasma display device which can exhibit favorable display performance even when the plasma display device has a fine cell structure like those for use in high-definition television, and a manufacturing method for the plasma display device.




The stated object can be achieved by a plasma display device having a first plate and a second plate which face each other with a discharge space in between, and a sealing member which is provided between the first and second plates so as to seal the discharge space at outer edges of the first and second plates, the plasma display device including: a plurality of electrodes which are formed across an inner major surface of one of the first and second plates, and an electrode diffusion preventive layer which is interposed between the sealing member and each of the plurality of electrodes.




With the provision of the electrode diffusion preventive layer, the electrode material is kept from diffusing and seeping into the sealing member, with it being possible to prevent shorting or breaking of the plurality of electrodes. Hence favorable display performance is maintained while the plasma display device is driven.




The present invention is especially effective if each of the plurality of electrodes includes Ag.




Here, the electrode diffusion preventive layer may be formed from a dielectric material whose softening point is higher than a melting point of the sealing member.




Here, the electrode diffusion preventive layer may include glass and an oxide filler.




The stated object can also be achieved by a plasma display device including: a plurality of first electrodes which are formed across a major surface of a first plate; a first dielectric layer which is formed on the major surface of the first plate on which the plurality of first electrodes have been formed, the first plate and a second plate being set so that the first dielectric layer faces the second plate with a discharge space in between; and a sealing member which is provided between the first and second plates so as to seal the discharge space at outer edges of the first and second plates, wherein the first dielectric layer has a softening point that is higher than a melting point of the sealing member, and the first dielectric layer is extended and interposed between the sealing member and each of the plurality of first electrodes.




Here, the plasma display device may further include: a plurality of second electrodes which are formed across a major surface of the second plate; and a second dielectric layer which has a softening point higher than the melting point of the sealing member and is formed on the major surface of the second plate on which the plurality of second electrodes have been formed, wherein the second dielectric layer is extended and interposed between the sealing member and each of the plurality of second electrodes.




By interposing the first dielectric layer (the second dielectric layer) between the sealing member and the plurality of first electrodes (between the sealing member and the plurality of second electrodes), the substantially same effects produced by the provision of the electrode diffusion preventive layer can be attained.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a sectional view of an edge part of a PDP to which the first embodiment of the invention relates (taken along an address electrode).





FIG. 2

is a sectional view of an edge part of the PDP in the first embodiment (taken along a display electrode).





FIG. 3

is a top view of a PDP to which the second embodiment of the invention relates.





FIG. 4

is a sectional view of an edge part of the PDP in the second embodiment (taken along an address electrode).





FIG. 5

is a partially sectional and perspective view showing a construction of a surface discharge AC PDP.





FIG. 6

is a top view of the PDP.





FIG. 7

is a sectional view of an edge part of a conventional PDP (taken along an address electrode).





FIG. 8

is a sectional view of an edge part of the conventional PDP (taken along a display electrode).











BEST MODE FOR CARRYING OUT THE INVENTION




1. First Embodiment




1-1. Construction of Characterizing Portions of a PDP




An internal construction of a PDP to which the first embodiment of the invention relates is fundamentally similar to that shown in FIG.


5


. The difference with the conventional PDP, however, lies in the construction around the sealing member


40


. As can be seen in a sectional view of a part of the PDP around the sealing member


40


in

FIG. 1

, in the first embodiment the sealing member


40


is not in direct contact with the back panel


26


, as an electrode diffusion preventive layer


50


is interposed between the sealing member


40


and the back panel glass


27


(and the address electrode


28


).




As one example, the electrode diffusion preventive layer


50


is formed from glass and a filler made of oxides (e.g. Al


2


O


3


, TiO


2


). The softening points (about 560° C.) of these dielectric materials are higher than the melting point (about 360° C.) of the frit glass in the sealing member


40


.




The electrode diffusion preventive layer


50


is applied around the dielectric layer


24


so as to assume a thickness of about 10 μm.




1-2. Effects of the Electrode Diffusion Preventive Layer




Conventionally, the front panel


20


and the back panel


26


are sealed with the sealing member


40


and the address electrodes


28


being in contact with each other at the edges of the back panel glass


27


. The sealing is done by melting the sealing member


40


in a high-heat oven and then cooling it.




In this sealing process, the address electrode


28


(including Ag and glass) melts to some extent together with the sealing member


40


, due to the heating in the high-heat oven. Since the melting point of the frit glass is lower than the melting point (e.g. around 530° C.) of the address electrode


28


, the frit glass melt with a lower viscosity than the address electrode


28


. Thus, the two different kinds of materials, namely the sealing member


40


and the address electrode


28


, are in contact with each other in their melting states. This being so, Ag particles present in the address electrode


28


diffuse and seep into the sealing member


40


which has a lower viscosity than the address electrode


28


, as shown in FIG.


7


.




The inventors of the present application found that such diffusion of Ag particles tends to cause a plurality of address electrodes


28


to short out. The inventors also found that depending on the extent of diffusion of Ag particles of a particular address electrode


28


, the address electrode


28


itself may break.




Such problems are particularly evident with PDPs that have a fine cell structure such as those for use in high-definition television, i.e. PDPs that have very narrow address electrodes


28


. These problems require an immediate solution.




To solve the problems, the electrode diffusion preventive layer


50


is provided in the PDP in the first embodiment. Which is to say, the front panel


20


and the back panel


26


are sealed with the electrode diffusion preventive layer


50


and the sealing member


40


being interposed in between, so as to avoid the sealing member


40


from being in contact with the address electrode


28


. This electrode diffusion preventive layer


50


has a softening point of 560° C., which is higher than the melting point of the sealing member


40


.




Accordingly, even when the address electrode


28


and the sealing member


40


melt in the sealing process, Ag particles in the address electrode


28


will not diffuse and seep into the sealing member


40


, since the electrode diffusion preventive layer


50


is interposed between the address electrode


28


and the sealing member


40


. Also, the electrode diffusion preventive layer


50


is in a more favorable solid state than the sealing member


40


during the sealing process. This effectively prevents the Ag particles of the address electrode


28


from seeping into the sealing member


40


.




As a result, the problems such as shorting and electrical break of a plurality of address electrodes


28


can be avoided. This enables the PDP to exhibit favorable display performance.




1-2. Manufacturing Method for the PDP




One example method for manufacturing the PDP of the first embodiment is explained below.




1-2-a. Manufacture of the Front Panel




A front panel glass


21


is made of soda lime glass and has a thickness of about 2.6 mm. As one example, the front panel glass


21


is 600 mm long and 950 mm wide.




A plurality of pairs of display electrodes


22


and


23


are formed on the front panel glass


21


at a predetermined pitch, so that each electrode extends along the direction of the width of the front panel glass


21


(the direction x). The formation of the display electrodes


22


and


23


can be performed using the following photo-etching method.




First, a photoresist (e.g. an ultraviolet-curing resist) is applied to one of the major surfaces of the front panel glass


21


so as to assume a thickness of about 0.5 μm. A photomask of a predetermined pattern is placed on top of that, and ultraviolet light is applied. The result is soaked in a developer to wash away parts which have not been cured. After this, a transparent electrode material (ITO) is applied to the gaps of the resist on the front panel glass


21


using CVD. The resist is then washed away with a cleansing liquid to obtain transparent electrodes


220


and


230


.




Following this, bus lines


221


and


231


with a thickness of about 4 μm are formed on the transparent electrodes


220


and


230


, using a metal material mainly composed of Ag (e.g. DC202 photoimageable Ag conductor produced by E.I. du Pont de Nemours and Company, which has a melting point of 580° C.). The formation of the bus lines


221


and


231


may be performed using photo-etching or screen printing. Screen printing is performed as follows. A mesh is attached to a rectangular frame which is larger than the front panel glass


21


. This mesh is pressed against the front panel glass


21


, and a paste including Ag is applied to the major surface of the front panel glass


21


through the mesh using a squeegee.




This completes the display electrodes


22


and


23


.




Next, a lead glass paste is applied to the major surface of the front panel glass


21


on which the display electrodes


22


and


23


are arranged, using screen printing. The thickness of the coating is around 15-45 μm. The glass paste is then baked to form a dielectric layer


24


.




Here, the dielectric layer


24


is 550 mm long and 900 mm wide, and is centered on the major surface of the front panel glass


21


.




A protective layer


25


with a thickness of about 0.3-0.6 μm is formed on the dielectric layer


24


using evaporation, CVD (chemical-vapor deposition), or the like. Magnesium oxide (MgO) is typically used for the protective layer


25


. However, when partially changing the material of the protective layer


25


, such as when using MgO and alumina (Al


2


O


3


) separately, the protective layer


25


is formed by patterning that uses a metal mask as appropriate.




This completes the front panel


20


.




1-2-b. Manufacture of the Back Panel




A back panel glass


27


is made of soda lime glass and has a thickness of about 2.6 mm. As one example, the back panel glass


27


is 650 mm long and 900 mm wide, like the front panel glass


21


.




A conductor material (with a melting point of about 520° C.) including Ag and glass is applied to one of the major surfaces of the back panel glass


27


in stripes at a predetermined pitch using screen printing or the like, so that each electrode extends along the direction of the width of the back panel glass


27


. The result is baked to form a plurality of address electrodes


28


with a thickness of about 5 μm. Here, to keep with the requirements for a 40-inch NTSC or VGA television, the distance between the adjacent address electrodes


28


is no greater than around 0.4 mm. In this embodiment, the distance between the address electrodes


28


is 0.3 mm as one example.




The pitch of the address electrodes


28


determined here is equivalent to the pitch of the barrier ribs


30


.




Following this, a lead glass paste is applied to the entire surface of the back panel glass


27


on which the address electrodes


28


are arranged, so as to assume a thickness of about 20-30 μm. The result is baked to form a dielectric layer


29


.




Next, barrier ribs


30


with a height of about 120 μm are formed in the gaps (about 150 μm) between the adjacent address electrodes


28


on the dielectric layer


29


, using the same glass material as the dielectric layer


29


. The barrier ribs


30


can be formed, for example, by repeatedly screen-printing a paste which includes the above glass material and then baking it. The barrier ribs


30


can also be formed using sandblasting.




Once the barrier ribs


30


have been formed, the phosphor inks of the three colors of red (R), green (G), and blue (B) are applied one at a time to the side faces of the barrier ribs


30


and the exposed surface of the dielectric layer


29


between the barrier ribs


30


. The result is dried and baked to form phosphor layers


31


-


33


.




Examples of phosphor materials typically used for PDPs are given below:




Red phosphor: (Y


x


Gd


1-x


)BO


3


:Eu


3+






Green phosphor: Zn


2


SiO


4


:Mn




Blue phosphor: BaMgAl


10


O


17


:Eu


3+






(or BaMgAl


14


O


23


:Eu


3+


)




A powder with an average particle diameter of about 3 μm may be used for each phosphor material. Though there are several methods for applying phosphor ink, this embodiment employs a known meniscus method that expels phosphor ink from a fine nozzle while forming a meniscus (a cross-linking due to surface tension). This method has an advantage of evenly applying phosphor ink to desired parts. However, it should be obvious that the present invention is not limited to this method. Other methods such as screen printing are also applicable.




This completes the back panel


26


.




Though the front panel glass


21


and the back panel glass


27


are made of soda lime glass in this embodiment, this is a mere example of material that can be used for the front panel glass


21


and the back panel glass


27


, which may be formed from other materials.




1-2-c. Manufacture of the Electrode Diffusion Preventive Layer




A glass paste made of lead glass and an oxide filler is applied around the dielectric layer


29


in the back panel


26


(see FIG.


6


). The glass paste is baked at about 560° C. The softening point of this glass paste is higher than the melting point of the frit glass in the sealing member


40


(described later). The softening point of the glass paste is preferably at least 50° C. higher than the melting point of the sealing member


40


. Also, it was found through experimentation that the softening point of the glass paste is preferably 300° C. or above.




This completes the electrode diffusion preventive layer


50


.




1-2-d. Sealing Process




A paste of frit glass for the sealing member


40


is applied onto the electrode diffusion preventive layer


50


. As one example, a paste of PbO—B


2


O


3


—SiO


2


frit glass with a softening point of 360° C. (ASF2300 manufactured by Asahi Glass Co., Ltd.) is applied using screen printing. Other commercially available materials such as ASF2300M and ASF2452 (with softening points of 350-360° C.) may instead be used for the frit glass.




Although other commercially available materials may be used for the frit glass as necessary, it is desirable to select a material that effectively suppresses the occurrence of bubbles and the reaction with electrodes.




The front panel


20


and the back panel


26


are positioned so that the protective layer


25


and the barrier ribs


30


face each other, and the two panels


20


and


26


are sandwiched together so that their longitudinal directions cross at right angles.




The two panels


20


and


26


are then put in a high-heat oven and undergo sintering (at about 450° C. for 0.5 hour).




During this sintering, the address electrode


28


(including Ag and glass) melt to some extent together with the sealing member


40


. Here, the viscosity of the melted sealing member


40


is lower than the viscosity of the melted address electrode


28


. In conventional PDPs, the sealing member


40


is in direct contact with the address electrode


28


. Therefore, Ag particles in the address electrode


28


diffuse and seep into the sealing member


40


due to the difference in viscosity of the sealing member


40


and address electrode


28


, which causes the address electrode


28


to break or short out.




In the first embodiment, however, the electrode diffusion preventive layer


50


whose softening point is higher than the melting point of the sealing member


40


is provided between the address electrode


28


and the sealing member


40


. This keeps Ag particles in the address electrode


28


from diffusing and seeping into the sealing member


40


. In other words, the electrode diffusion preventive layer


50


has a higher softening point than the sealing member


40


. Accordingly, Ag particles in the address electrode


28


are less prone to diffuse and seep into the electrode diffusion preventive layer


50


than into the sealing member


40


. As a result, the problem of the Ag particles diffusing and seeping into the sealing member


50


is avoided.




Hence the sealing process can be favorably carried out in this embodiment.




After the sintering of the front panel


20


and the back panel


26


, cooling is performed to secure the sealing member


40


.




1-2-e. Completion of the PDP




Following this, the discharge spaces are evacuated to produce a high vacuum (around 1.1×10


−4


Pa), and discharge gas such as an Ne—Xe mixture, an He—Ne—Xe mixture, or an He—Ne—Xe—Ar mixture is introduced into the discharge spaces at a specified pressure (e.g. 2.7×10


5


Pa)




It was found through experimentation that the filling gas pressure is preferably in a range of 800 to 5.3×10


5


Pa to improve luminous efficiency.




Lastly, drive circuits (not illustrated) for driving the display electrodes


22


and


23


and the address electrodes


28


are connected to the edge parts


211


,


212


,


271


, and


272


of the panel glasses


21


and


27


, to complete the PDP.




1-3. Modifications to the First Embodiment




The above embodiment describes the case where the electrode diffusion preventive layer


50


is provided between the address electrode


28


and the sealing member


40


, but the invention should not be limited to such. As shown in a sectional view of the edge part


211


and its vicinity in

FIG. 2

, the electrode diffusion preventive layer


50


may be provided between the display electrode


22


(


23


) (more precisely the bus line


221


(


231


)) and the sealing member


40


. In this way, Ag particles in the bus line


221


(


231


) will not diffuse and seep into the sealing member


40


, with it being possible to prevent the display electrode


22


(


23


) from breaking or shorting out. As a result, favorable display performance can be delivered.




Also, the electrode diffusion preventive layer


50


may be provided both between the address electrode


28


and the sealing member


40


and between the bus line


221


(


231


) and the sealing member


40


.




2. Second Embodiment




While the first embodiment uses the electrode diffusion preventive layer


50


, the second embodiment has a construction in which the edges of the dielectric layer


29


have been extended to serve as the electrode diffusion preventive layer, as shown in a top view of

FIG. 3

(in the drawing, the number of display electrodes


22


and


23


and the number of address electrodes


28


are fewer than in actual PDPs for purposes of illustration with the electrodes being indicated by solid lines, and the positions of the sealing member


40


and dielectric layer


24


are also indicated by solid lines).




In more detail, the extended part of the dielectric layer


29


is interposed between the sealing member


40


and each address electrode


28


, as shown in a sectional view of the edge part


271


and its vicinity in FIG.


4


.




The dielectric layer


29


in this embodiment has a softening point that is higher than the melting points of the address electrode


28


and sealing member


40


, and is resistant to reaction with Ag. The dielectric layer


29


is composed of glass and an oxide filler which are dielectric materials. Silicon nitride (SiN) can be used as the oxide filler. As alternatives, SiO


2


or a combination of SiN and SiO


2


may be used as the oxide filler. Commercially available materials such as YPT061F (PbO—B


2


O


3


—SiO


2


), YPW040 (PbO—B


2


O


3


—SiO


2


), and PLS3244 (PbO—B


2


O


3


—SiO


2


) produced by Asahi Glass Co., Ltd. are also applicable. The dielectric layer


29


formed from any of these commercially available materials can favorably avoid the problems such as break and shorting of address electrodes


28


, thereby delivering excellent effects.




Preferably, the material of the dielectric layer


29


has a softening point which is at least 50° C. higher than the melting points of the address electrode


28


and sealing member


40


. Also, the inventors found through experimentation that the diffusion of Ag particles can be prevented if the softening point of the material of the dielectric layer


29


is no lower than 300° C.




Through the use of such a dielectric layer


29


, the same effects as the first embodiment can be obtained. Which is to say, since the dielectric layer


29


whose softening point is higher than the melting points of the address electrode


28


and sealing member


40


is provided between the address electrode


28


and the sealing member


40


, Ag particles in the address electrode


28


are kept from diffusing and seeping into the sealing member


40


in the sealing process. Hence the problems such as break and shorting of address electrodes


28


are avoided. This enables the PDP to deliver favorable display performance.




Though the dielectric layer


29


is extended to reach the area directly below the sealing member


40


in

FIG. 4

, the invention should not be limited to such. For instance, the dielectric layer


24


may be extended to reach the area directly below the sealing member


40


. This prevents Ag particles in the bus line


221


(


231


) of the display electrode


22


(


23


) from diffusing and seeping into the sealing member


40


. Here, the dielectric layer


24


is preferably formed from glass and an oxide filler, as in the case of the dielectric layer


29


.




Also, both the dielectric layer


24


and the dielectric layer


29


may be extended.




2-1. Modifications to the Second Embodiment




The second embodiment can be applied to PDPs in which a dielectric layer is provided to only one of the front and back panels.




INDUSTRIAL APPLICABILITY




The present invention can be used for PDPs for use in television receivers or the like, and manufacturing methods for such PDPs.



Claims
  • 1. A plasma display device having a first plate and a second plate which face each other with a discharge space in between, and a sealing member which is provided between the first and second plates so as to seal the discharge space at edges of the first and second plates, the plasma display device comprising:a plurality of electrodes, each including Ag, which are formed across an inner major surface of one of the first and second plates, and an electrode diffusion preventive layer which includes glass and an oxide filler is interposed between the sealing member and each of the plurality of electrodes, wherein the electrode diffusion preventive layer is formed from a dielectric material whose softening point is higher than a melting point of the sealing member.
  • 2. The plasma display device of claim 1,wherein the softening point of the electrode diffusion preventive layer is at least 50° C. higher than the melting point of the sealing member.
  • 3. The plasma display device of claim 1,wherein the softening point of the electrode diffusion preventive layer is no lower than 300° C.
  • 4. A plasma display device comprising:a plurality of first electrodes each including Ag which are formed across a major surface of a first plate; a first dielectric layer which is formed on the major surface of the first plate on which the plurality of first electrodes have been formed, the first plate and a second plate being set so that the first dielectric layer faces the second plate with a discharge space in between; and a sealing member which is provided between the first and second plates so as to seal the discharge space at edges of the first and second plates, wherein the first dielectric layer includes glass and an oxide filler, has a softening point that is higher than a melting point of the sealing member, and the first dielectric layer is extended and interposed between the sealing member and each of the plurality of first electrodes.
  • 5. The plasma display device of claim 4,wherein the softening point of the first dielectric layer is at least 50° C. higher than the melting point of the sealing member.
  • 6. The plasma display device of claim 4, further comprising:a plurality of second electrodes which are formed across a major surface of the second plate; and a second dielectric layer which has a softening point higher than the melting point of the sealing member and is formed on the major surface of the second plate on which the plurality of second electrodes have been formed, wherein the second dielectric layer is extended and interposed between the sealing member and each of the plurality of second electrodes.
  • 7. The plasma display device of claim 6,wherein each of the plurality of second electrodes includes Ag.
  • 8. The plasma display device of claim 6,wherein the second dielectric layer includes glass and an oxide filler.
  • 9. The plasma display device of claim 8,wherein the oxide filler includes at least one of SiN and SiO2.
  • 10. The plasma display device of claim 6,wherein a principal component of the second dielectric layer is a glass material having a softening point of no lower than 300° C.
  • 11. The plasma display device of claim 6,wherein the softening point of the second dielectric layer is at least 50° C. higher than the melting point of the sealing member.
  • 12. A manufacturing method for a plasma display device having a sealing member forming step for providing a sealing member between a first plate and a second plate which face each other with a discharge space in between, so that the discharge space is sealed at edges of the first and second plates, the manufacturing method comprising the following steps which are performed in the stated order before the sealing member forming step:an electrode forming step for forming a plurality of electrodes including Ag across an inner major surface of one of the first and second plates; and an electrode diffusion preventive layer forming step for interposing an electrode diffusion preventive layer including glass and an oxide filler between the sealing member and each of the plurality of electrodes, wherein the electrode diffusion preventive layer forming step forms the electrode diffusion preventive layer from a dielectric material whose softening point is higher than a melting point of the sealing member.
  • 13. The manufacturing method of claim 12,wherein the electrode diffusion preventive layer forming step forms the electrode diffusion preventive layer whose softening point is at least 50° C. higher than the melting point of the sealing member.
  • 14. The manufacturing method of claim 12,wherein the electrode diffusion preventive layer forming step forms the electrode diffusion preventive layer whose softening point is no lower than 300° C.
  • 15. A manufacturing method for a plasma display device comprising:a first electrode forming step for forming a plurality of first electrode including Ag across a major surface of a first plate; a first dielectric layer forming step for forming a first dielectric layer including glass and an oxide filler on the major surface of the first plate on which the plurality of first electrodes have been formed; and a sealing member forming step for providing a sealing member between the first plate and a second plate which are set with the first dielectric layer facing the second plate with a discharge space in between, so that the discharge space is sealed at edges of the first and second plates, wherein in the first dielectric layer forming step, the first dielectric layer is formed from a material whose softening point is higher than a melting point of the sealing member, and the first dielectric layer is extended and interposed between the sealing member and each of the plurality of first electrodes.
  • 16. The manufacturing method of claim 15, further comprising:a second electrode forming step for forming a plurality of second electrodes across a major surface of the second plate; and a second dielectric layer forming step for forming a second dielectric layer on the major surface of the second plate on which the plurality of second electrodes have been formed, wherein in the second dielectric layer forming step, the second dielectric layer is formed from a material whose softening point is higher than the melting point of the sealing member, and the second dielectric layer is extended and interposed between the sealing member and each of the plurality of second electrodes.
  • 17. The manufacturing method of claim 16,wherein the second electrode forming step forms the plurality of second electrodes using Ag.
  • 18. The manufacturing method of claim 16,wherein the second dielectric layer forming step forms the second dielectric layer from a material that includes glass and an oxide filler.
Priority Claims (1)
Number Date Country Kind
11-296327 Oct 1999 JP
PCT Information
Filing Document Filing Date Country Kind
PCT/JP00/07019 WO 00
Publishing Document Publishing Date Country Kind
WO01/29858 4/26/2001 WO A
US Referenced Citations (5)
Number Name Date Kind
6200182 Nanto et al. Mar 2001 B1
6287995 Lee Sep 2001 B1
6353287 Sasaki et al. Mar 2002 B1
6528944 Kishi et al. Mar 2003 B1
6600265 Ebihara et al. Jul 2003 B1
Foreign Referenced Citations (6)
Number Date Country
4-47639 Feb 1992 JP
6-267424 Sep 1994 JP
9-71403 Mar 1997 JP
9-063488 Mar 1997 JP
9-259768 Oct 1997 JP
10-283936 Oct 1998 JP