This Nonprovisional application claims priority under 35 U.S.C. § 119(a) on Patent Application No. 10-2005-0000985 filed in Korea on Jan. 5, 2005, Patent Application No. 10-2005-0000986 filed in Korea on Jan. 5, 2005, and Patent Application No. 10-2005-0005982 filed in Korea on Jan. 21, 2005, the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a Plasma Display Panel (PDP), and more particularly to a plasma display panel and a method of manufacturing the same, in which the temperature-dependent panel characteristic is improved.
2. Description of the Background Art
Generally, a plasma display panel has a plurality of unit cells, each being defined by a barrier rib disposed between a front panel and a rear panel. The unit cell is filled with a main discharge gas, such as neon (Ne), helium (He) and a gas mixture (Ne+He) of neon (Ne) and helium (He), and an inert gas containing a small amount of xenon (Xe).
When the gas is discharged by a high frequency voltage, the inert gas generates vacuum ultra-violet rays that excite phosphors deposited between the barrier ribs so that the phosphors emit visible light rays, thereby to implement images. Since the above described plasma display panel can be realized in a thin and light structure, it has been in the limelight as the next generation display apparatus.
Referring to
As described above, the front panel 100 comprises the plurality of sustain electrode pairs, in which each sustain electrode pair comprises a scan electrode 102 and a sustain electrode 103 for discharging mutually and sustaining the discharge in a cell, and in which each of the scan electrodes 102 and sustain electrodes 103 comprises a transparent electrode a made of indium tin oxide (ITO) and a bus electrode b made of a metal material, the electrodes a and b being in a pair.
The scan electrodes 102 and the sustain electrodes 103 are coated with one or more upper dielectric layer 104 which limits a discharge current and insulates each pair of sustain electrodes a and b from other sustain electrode pairs. Further, a protective layer 105 is formed on the surface of the upper dielectric layer 104.
The rear panel 110 comprises stripe type (or well type) barrier ribs 112 arranged in parallel with each other for defining a plurality of discharge spaces, i.e. discharge cells, and a plurality of address electrodes 113 arranged in parallel with the barrier ribs 112 for generating vacuum ultraviolet rays by causing an address discharge.
The rear panel 110 further comprises R, G, B phosphors 114 disposed on an upper portion thereof for emitting visible light rays, which display an image, upon the address discharge. A lower dielectric layer 115 is provided between the address electrodes 113 and the phosphors 114 to protect the address electrodes 113.
In the related art plasma display panel described above, the front panel having a protective layer made of magnesium oxide is manufactured according to the following method.
In step a, as shown in
Each of the scan and sustain electrodes comprises a transparent electrode and a bus electrode. The scan and sustain electrodes are formed by preparing a transparent electrode film made of indium tin oxide (ITO) which is made from indium oxide and tin oxide, laminating a dry film on the transparent electrode film, transferring a photoresist pattern on the dry film using a photo mask with a predetermined pattern, and etching the transparent electrode film, thereby forming transparent electrodes for the scan electrodes and the sustain electrodes.
The bus electrodes are formed on the transparent electrodes by printing photosensitive silver (Ag) paste by a screen-printing method, and performing a photolithography process and an etching process, sequentially. After forming the bus electrodes, a baking process is performed to heat the transparent electrodes and the bus electrodes to 550° C. thereby completing formation of the scan and sustain electrodes.
In step b, a dielectric layer is formed on the entire surface of the front glass on which the scan electrodes and sustain electrodes are formed.
According to an exemplary method for forming the dielectric layer, it is formed by coating and drying dielectric glass paste and baking the dielectric glass paste at a temperature of 500 to 600° C.
Finally, in step c, a protective layer of magnesium oxide (MgO) is formed on the dielectric layer by a chemical vapor deposition (CVD) method, an ion plating method, or a vacuum vapor deposition method.
In the plasma display panel, the front panel manufactured by the above described method is installed such that the protective layer of the front panel faces the rear panel.
Accordingly, when a driving voltage is applied to the sustain electrode pairs of the front panel and the address electrodes of the rear panel to display an image, a discharge is caused on the protective layers. In this instance, the driving voltage applied to the electrodes is determined depending on a discharge gap between the front panel and the rear panel, a kind and a pressure of a discharge gas filled in the discharge space, and characteristics of the dielectric layer and the protective layer. When the driving voltage is applied, the surface of the protective layer becomes the state described below.
As shown in
Since the protective layer is made of an insulation material having high resistance, the wall charges keep remain on the surface of the protective layer. Accordingly, the discharge is sustained at a voltage lower than the driving voltage due to the wall charges.
Further, the protective layer lowers the discharge voltage of the plasma display panel by supplying secondary electrons. That is, the protective layer serves to enhance the discharge power efficiency from the viewpoint of the electrical aspect, and serves to prevent decomposition of the upper dielectric layer made of PbO from the viewpoint of the mechanical aspect, in which the decomposition of the upper dielectric layer is caused due to ion bombardment when it is exposed to plasma.
Since the protective layer plays the above described roles, it must be made of a material capable of playing its given roles enough, and must be excellent in transmittance of visible light rays so that the visible light rays emitted from the phosphors can transmit the front panel of the plasma display panel.
MgO is the material that meets the requirement of the protective layer, so that it has been used as a material for the protective layer so far. However, magnesium oxide (MgO) also has the disadvantage of the jitter characteristic, the discharge delay phenomenon in which a discharge is not caused right after application of an electrical signal for a discharge but is caused after some time lapses from the application of the electrical signal. Such jitter characteristic is resulted from a low emission rate of secondary electron, which is the originated in the unique characteristic of magnesium oxide (MgO), when ions from the plasma bombard MgO.
That is, hydrogen oxide (H2O) and carbon dioxide (CO2) in air are adsorbed onto the surface of magnesium oxide (MgO), and they cause chemical and physical deformation on the surface of the protective layer made of MgO. Due to the deformed surface of the protective layer, an emission rate of secondary is lowered, resulting in degradation of the discharge characteristic.
Accordingly, when generating a plasma discharge in a related art plasma display panel, a next discharge signal is needed to be input, waiting enough time in which a discharge can be caused, after a previous electrical signal is input, due to the jitter characteristic. Accordingly, the related art plasma display panel requires one or more circuit for scanning.
There is a tendency that the jitter characteristic becomes worse if a temperature of surroundings or the plasma display panel is low. Accordingly, at low temperature, an address discharge is unstable, resulting in miss writing. That is, a discharge cell is not selected at low temperature, thereby causing black noise to a display image.
In order to solve and obviate the above described problems and disadvantages of the related plasma display panel, a new material for the protective layer has been being developed and studies on improving the characteristics of magnesium oxide have been being made. For example, the magnesium oxide (MgO) protective layer is doped with some doping materials or the protective layer has a multi-layered structure.
Accordingly, an object of the present invention is to solve at least the problems and disadvantages of the background art.
An object of the present invention is to provide a plasma display panel with a protective layer excellent in panel characteristic depending on a temperature. Particularly, the present invention provides a plasma display panel comprising a protective layer having a short response time at low temperature, a narrow variation range of response time, and excellent address voltage margin at high temperature.
According to one embodiment of the present invention, there is provided a plasma display panel comprising a front panel comprising a protective layer, and a rear panel disposed apart from the front panel by a predetermined distance and combined with the front panel, wherein the protective layer comprising magnesium oxide (MgO) is doped with scandium (Sc) and calcium (Ca).
The quantity of the scandium (Sc) for doping in the protective layer ranges from 50 to 2000 ppm.
The quantity of the scandium (Sc) for doping in the protective layer ranges from 100 to 1000 ppm.
The quantity of the scandium (Sc) for doping in the protective layer ranges from 300 to 700 ppm.
The quantity of the calcium (Ca) for doping in the protective layer ranges from 100 to 1000 ppm.
According to another embodiment of the present invention, there is provide a plasma display panel comprising a front panel comprising a protective layer, and a rear panel disposed apart from the front panel by a predetermined distance and combined with the front panel, wherein the protective layer comprising magnesium oxide (MgO) is doped with scandium (Sc), silicon (Si), and calcium (Ca).
The quantity of the scandium (Sc) for doping in the protective layer ranges from 50 to 2000 ppm.
The quantity of the scandium (Sc) for doping in the protective layer ranges from 100 to 1000 ppm.
The quantity of the scandium (Sc) for doping in the protective layer ranges from 300 to 700 ppm.
The quantity of the silicon (Si) for doping in the protective layer ranges from 10 to 1000 ppm.
The quantity of the silicon (Si) for doping in the protective layer ranges from 30 to 500 ppm.
The quantity of the calcium (Ca) for doping in the protective layer ranges from 100 to 1000 ppm.
According to further the other embodiment of the present invention, there is provided a plasma display panel comprising a front panel comprising a protective layer, and a rear panel disposed apart from the front panel by a predetermined distance and combined with the front panel, wherein the protective layer comprising magnesium oxide (MgO) is doped with scandium (Sc) and silicon (Si).
The quantity of the scandium (Sc) for doping in the protective layer ranges from 50 to 2000 ppm.
The quantity of the scandium (Sc) for doping in the protective layer ranges from 100 to 1000 ppm.
The quantity of the scandium (Sc) for doping in the protective layer ranges 300 to 700 ppm.
The quantity of the silicon (Si) for doping in the protective layer ranges from 10 to 1000 ppm.
The quantity of the silicon (Si) for doping in the protective layer ranges from 30 to 500 ppm.
The invention will be described in detail with reference to the following drawings in which like numerals refer to like elements, wherein:
Preferred embodiments of the present invention will be described in a more detailed manner with reference to the drawings.
Referring to
In the front panel 400, the scan electrode 402 and the sustain electrode 403 make a pair to mutually generate a discharge in a discharge cell and maintain the discharge. Further, each of the scan electrodes 402 and the sustain electrodes 403 comprises a transparent electrode a made of a transparent material and a bus electrode b made of a metal material.
The scan electrodes 402 and the sustain electrodes 403 are covered with a dielectric layer 404 which limits a discharge current and insulates the electrode pairs from each other pair, and the dielectric layer 404 is covered with a protective layer 405.
The rear panel 410 comprises stripe-type barrier ribs 412 which define discharge spaces, i.e. discharge cells and are arranged in parallel with each other. The rear panel 410 further comprises a plurality of address electrodes 413 arranged in parallel with the barrier ribs 412.
R, G and B phosphors 414 are covered on the surface of the rear panel 410 to emit visible light rays for displaying an image upon address discharges. The rear panel 410 further comprises a lower dielectric layer 415 disposed between the address electrodes 413 and the phosphors 414 for protecting the address electrodes 413.
The protective layer 405 is doped with scandium (Sc) and calcium (Ca).
Referring to
As such, the scandium (Sc) 50 and the calcium (Ca) 51 contained in the protective layer plays a role to improve the temperature dependent characteristic of the protective layer 405. The temperature dependent characteristic can be described in more detail below.
In the case in which the protective layer is doped with scandium (Sc) 50, a response time is improved. Such improvement of the response time will be described with reference to
Referring to
Further, it is also found that the response time change according to temperatures is not so great, in the case in which the magnesium oxide (MgO) is doped with scandium (Sc). For example, in the case in which the protective layer is formed of only magnesium oxide (Mgo), if a temperature of the plasma display panel abruptly changes, the response time also greatly changes according to the temperature change. On the other hand, in the case in which the protective layer is made of magnesium oxide (MgO) and doped with scandium (Sc), even if the temperature of the plasma display panel abruptly changes, the response time changes in a relatively narrow range. That is, the protective layer made of magnesium oxide (MgO) and doped with scandium (Sc) make the response time change in a narrow range. The response time of the protective layer is determined depending on the quantity of scandium (Sc) in the protective layer, and the relationship between the quantity of scandium (Sc) and the response time is shown in
Referring to
In the case in which the quantity of the scandium (Sc) in magnesium oxide (MgO) is lower than 50 ppm, reduction effect of the variation range of the response time is so little. On the other hand, in the case in which the quantity of the scandium (Sc) in magnesium oxide (MgO) is higher than 2000 ppm, unique crystal structure of magnesium oxide (MgO) is deformed, resulting in deterioration of the original characteristic of magnesium oxide (MgO).
According to another embodiment of the present invention, a protective layer made of magnesium oxide (MgO) and doped with calcium (Ca) is provided. The characteristic of the protective layer made of magnesium oxide (MgO) and doped with calcium (Ca) will be described with reference to
As shown in
As shown in
If the doping quantity of calcium (Ca) is lower than 100 ppm, or higher than 1000 ppm, the voltage margin of the address voltage does not have a positive value.
As shown in
Next, on the front glass having the scan and sustain electrodes formed in the step S90, a dielectric layer is formed to cover the scan and sustain electrodes (S91).
Next, a protective layer is formed on the dielectric layer formed in the step S91 (S92). The protective layer is mainly formed of magnesium oxide (MgO) and doped with scandium (Sc) and calcium (Ca).
The protective layer made of magnesium oxide (MgO) and doped with scandium (Sc) and calcium (Ca) is preferably formed by a vacuum vapor deposition method.
Further, the protective layer according to the present invention can be formed by a chemical vapor deposition method, an E-beam method, an ion-plating method, or a sputtering method.
As shown in
Further, in the case in which the protective layer made of magnesium oxide (MgO) is doped with scandium (Sc) as well as silicon (Si), the range of the response time change is narrow as in the case in which the protective layer is formed of magnesium oxide (MgO) and doped with only scandium (Sc), and the response time is shorter in comparison with the case in which the protective layer is formed of magnesium oxide (MgO) and doped with only silicon (Si). As shown in
As shown in
As shown in
As shown in
If the quantity of calcium (Ca) in magnesium oxide (MgO) is lower than 100 ppm or higher than 1000 ppm, the voltage margin of address voltage does not have a positive value.
The protective layer comprising a magnesium oxide (MgO) layer doped with silicon (Si), scandium (Sc) and calcium (Ca) is formed by a vacuum vapor deposition method.
The protective layer further can be formed by a chemical vapor deposition (CVD) method, an E-beam method, an ion-plating method, or a sputtering method.
The plasma display panel with the above described protective layer, according to the present invention, is excellent in temperature-dependent panel characteristic. Particularly, since the secondary electron emission efficiency of the protective layer is enhanced, an address discharge is stably caused in short time. Accordingly, the response time at low temperature is short and the range of the response time change is narrow.
Further the voltage margin of address voltage (Va) is excellent.
The invention being thus described, it will be obvious that the same may in many ways. Such variations are not to be regarded as a departure from the scope of the invention, and all such modifications as would be obvious to one the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
---|---|---|---|
10-2005-0000985 | Jan 2005 | KR | national |
10-2005-0000986 | Jan 2005 | KR | national |
10-2005-0005982 | Jan 2005 | KR | national |
Number | Name | Date | Kind |
---|---|---|---|
20040145316 | Nishitani et al. | Jul 2004 | A1 |
20060055324 | Hasegawa et al. | Mar 2006 | A1 |
Number | Date | Country |
---|---|---|
1497642 | May 2004 | CN |
1 408 529 | Apr 2004 | EP |
06-310037 | Nov 1994 | JP |
10-2000-0048076 | Jul 2000 | KR |
10-2002-0006479 | Jan 2002 | KR |
10-2004-0037270 | May 2004 | KR |
Number | Date | Country | |
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20060145614 A1 | Jul 2006 | US |