This application claims priority to and the benefit of Korean Patent Application No. 10-2007-0029838 filed on Mar. 27, 2007, in the Korean Intellectual Property Office, the entire content of which is incorporated herein by reference.
1. Field of the Invention
The present invention relates to a plasma display panel, and more particularly to a plasma display panel including an anodized electrode sheet, and a method for manufacturing the same.
2. Discussion of Related Art
A plasma display panel (referred to as ‘PDP’ hereinafter) can be classified as a direct current (DC) PDP, an alternating current (AC) PDP, or a hybrid type PDP depending upon the applied discharge voltage.
Additionally, the PDP may be classified as a facing (or opposing) discharge PDP or a surface discharge PDP depending on its discharge structure.
In a DC PDP, the electrodes are exposed in a discharge space, and electrical charges move directly between electrodes to generate a discharge. In an AC PDP, because a dielectric layer covers at least one electrode and a passivation layer such as magnesium oxide (MgO) covers the dielectric layer, electrical charges do not move directly between oppositely facing electrodes. Instead, a discharge is achieved by utilizing wall charges.
In the DC PDP, since charges are directly transferred between oppositely facing electrodes, the electrodes can be severely damaged. Accordingly, the AC PDP has been more widely used.
In the AC PDP, a discharge space is defined by a front substrate, a rear substrate, and a partition. Also, in the case of the AC PDP, an AC type 3 electrode surface discharge structure has been developed. The AC type 3 electrode surface discharge PDP has a first discharge electrode, an X electrode, and a Y electrode.
However, in the AC type 3 electrode surface discharge PDP, during an address discharge, a discharge path between the first discharge electrode and the X or Y electrode is long, thereby requiring a relatively high address discharge voltage. Furthermore, the address voltage becomes relatively hard to sustain (or maintain).
Accordingly, there is a need for a PDP to have an improved electrode structure.
Aspects of embodiments of the present invention are directed toward a plasma display panel, which prevents (or blocks) discharge from occurring in a non-discharge region of an electrode sheet formed by anodization, and includes a passivation layer at a surface of a dielectric layer of an electrode sheet, and a method for manufacturing the same.
In one embodiment, a plasma display panel includes a first electrode sheet between a first substrate and a second substrate facing the first substrate; and a second electrode sheet disposed between the second substrate and the first electrode sheet, wherein the first electrode sheet includes a plurality of first inner lines, each of the first inner lines including a first discharge electrode and a first dielectric layer enclosing the first discharge electrode and being composed of an anodized material of the first discharge electrode, the first discharge electrode including a plurality of first discharge portions and a first connection portion coupling the first discharge portions along a first direction, each of the first discharge portions having a first closed curve surrounding a first discharge hole through the first closed curve, wherein the second electrode sheet includes a plurality of second inner lines, each of the second inner lines including a second discharge electrode and a second dielectric layer enclosing the second discharge electrode and being composed of an anodized material of the second discharge electrode, the second discharge electrode including a plurality of second discharge portions and a second connection portion coupling the second discharge portions along a second direction crossing the first direction, each of the second discharge portions having a second closed curve surrounding a second discharge hole through the second closed curve, and wherein the first electrode sheet and the second electrode sheet are arranged so that the first discharge hole corresponds with the second discharge hole; and a plurality of dielectric structures at non-discharge spaces of the first electrode sheet and the second electrode sheet.
In one embodiment, a plasma display panel includes a first substrate; a second substrate facing the first substrate; a first discharge electrode between the first substrate and the second substrate; a first dielectric layer on the first substrate and covering the first discharge electrode; and an electrode sheet disposed between the first substrate and the second substrate, wherein the electrode sheet includes a plurality of inner lines and an edge line, each of the inner lines including a second discharge electrode and a second dielectric layer enclosing the second discharge electrode and being composed of an anodized material of the second discharge electrode, the second discharge electrode including a plurality of discharge portions and a connection portion electrically connecting the discharge portions along a one direction, each of the discharge portions having a closed curve surrounding a discharge hole through the closed curve, the edge line forming an edge of the electrode sheet to couple ends of the inner lines; and a plurality of dielectric structures at non-discharge spaces between the inner lines of the electrode sheet, and between the edge line and the inner lines.
In one embodiment, method for manufacturing a plasma display panel includes an anodized electrode sheet, the method including: cutting at least one metal sheet; anodizing the metal sheet to form an electrode sheet including a plurality of inner lines and an edge line, the plurality of inner lines including a discharge electrode and a dielectric layer enclosing the discharge electrode and being composed of an anodized material of the discharge electrode, the discharge electrode including a plurality of discharge portions, each of the discharge portions having a closed curve surrounding a discharge hole through the closed curve and a connection portion for electrically connecting the discharge portions along one direction, the edge line forming an edge of the electrode sheet to couple ends of the inner lines; positioning the electrode sheet on a first substrate; forming a plurality of dielectric structures at non-discharge spaces between the inner lines of the electrode sheet, and between the edge line and the inner lines; and adhering a second substrate to the first substrate and the electrode sheet.
Since the plasma display panel according to the present invention uses an anodized electrode, the manufacturing process is simplified. Further, discharge occurring in the non-discharge region is prevented (or blocked) to improve discharge efficiency. Also, a passivation layer is formed on a dielectric layer to enhance a passivation function.
The accompanying drawings, together with the specification, illustrate exemplary embodiments of the present invention, and, together with the description, serve to explain the principles of the present invention.
In the following detailed description, only certain exemplary embodiments of the present invention have been shown and described, simply by way of illustration. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not restrictive. Like reference numerals designate like elements throughout the specification.
The plasma display panel according to the first embodiment of the present invention includes a rear substrate 10, a front substrate 20, a first electrode sheet 30, a second electrode sheet 40, and dielectric structures 50a and 50b.
The rear substrate 10 and the front substrate 20 are spaced apart from each other by a distance (that may be predetermined) therebetween. The first electrode sheet 30 and the second electrode sheet 40 are disposed between the rear substrate 10 and the front substrate 20.
As shown in
As shown in
Accordingly, each discharge space of the first embodiment of the present invention is defined by using the rear substrate 10 as a lower surface, the front substrate 20 as an upper surface, and one of the first discharge holes 32 and a corresponding one of the second discharge holes 42 formed through the first electrode sheet 30 and the second electrode sheet 40, respectively, as the inner wall surfaces. An inside of the discharge space is filled with a discharge gas.
Also, as shown in
As such, a discharge between the first discharge electrode 35 of the first electrode sheet 30 and the second discharge electrode 45 of the second electrode sheet 40 by an external power source drives the plasma display panel. Here, the first discharge electrode 35 and the second discharge electrode 45 are respectively included in the first electrode sheet 30 and the second electrode sheet 40.
For example, when the external power source is applied to the first discharge electrode 35 and the second discharge electrode 45, the first discharge electrode 35 functions as a scan electrode and a Y electrode, and the second discharge electrode 45 functions as an address electrode and an X electrode, thereby driving the plasma display panel.
Referring to the
Accordingly, the first electrode sheet 30 includes the plurality of first inner lines 31, the first bridge line 37, and the first edge line 39. Each of the plurality of first inner lines 31 includes the first discharge electrode 35 and the first dielectric layer 33. Anodization of the first discharge electrode 35 forms the first dielectric layer 33. The first dielectric layer 33 encloses (or covers or buries) the first discharge electrode 35. The first bridge line 37 structurally connects the first inner lines 31 to each other.
The first inner line 31 includes a first discharge electrode 35 and the first dielectric layer 33. The first discharge electrode 35 supplies a power source to the discharge cell. The first discharge electrode 35 is enclosed (or covered or buried) inside the first dielectric layer 33. The first discharge electrode 35 includes the first discharge portions 35a and the first connection portion 35b.
Each of the first discharge portions 35a forms a closed curve. The first discharge hole 32 is surrounded by the first discharge portion 35a inside the first dielectric layer 33. The first connection portion 35b electrically connects the first discharge portions 35a to each other, and receives and transfers power to the discharge space. Here, the first discharge electrode 35 is the same (or substantially the same) metal as that of the metal oxide MXOY of the first dielectric layer 33, which is formed by anodization. For example, the metal is selected from the group consisting of aluminum (Al), magnesium (Mn), zinc (Zn), and iron (Fe).
The first dielectric layer 33 encloses (or covers or buries) the first discharge electrode 35, and includes a plurality of first discharge holes 32. The dielectric layer 33 is a metal oxide MXOY formed by anodizing the metal M of the first discharge electrode 35. For example, the first dielectric layer 33 is formed of a material selected from the group consisting of AlXOY, MgXOY, ZnXOY, and FeXOY. Here, X and Y are each a natural number.
The first dielectric layer 33 is formed from the first discharge electrode 35 to have a thickness (that may be predetermined). The first dielectric layer 33 may have the same shape as that of the first discharge electrode 35. For example, the first dielectric layer 33 may be formed by a plurality of dielectric layer lines, which have a shape corresponding to the first discharge portion 35a and the first connection portion 35b of the first discharge electrode 35.
The first bridge line 37 connects the first inner lines 31 for structural support thereof. The first bridge line 37 has a width smaller (or less or narrower) than that of the first inner line 31. A reason the first bridge line 37 is narrower in width than that of the first inner line 31 is that when the first electrode sheet 30 is formed by anodization, the first bridge line 37 is structurally connected to the first dielectric layer 33 of the first inner line 31, but is not electrically connected to the first discharge electrode 35.
The first edge line 39 is connected to one or more ends of the first inner lines 31 and an end of the bridge line 37. The first edge line 39 causes the first electrode sheet 30 to have a sheet shape (that may be predetermined).
Referring the
Accordingly, the second electrode sheet 40 includes the plurality of second inner lines 41, the second bridge line 47, and the second edge line 49. The plurality of second inner lines 41 include a second discharge electrode 45 and a second dielectric layer 43. Anodization of the second discharge electrode 45 forms the second dielectric layer 43. The second dielectric layer 43 encloses (or covers or buries) the second discharge electrode 45. The second bridge line 47 structurally connects the second inner lines 41 to each other.
The second inner line 41 includes a second discharge electrode 45 and the second dielectric layer 43. The second discharge electrode 45 supplies power to the discharge cell. The second discharge electrode 45 is enclosed (or covered or buried) inside the second dielectric layer 43. The second discharge electrode 45 includes the second discharge portions 45a and the second connection portion 45b.
Each of the second discharge portions 45a forms a closed curve. The second discharge hole 42 is surrounded by the second discharge portion 45a inside the second dielectric layer 43. The second connection portion 45b electrically connects the second discharge portions 45a to each other, and receives and transfers power to the discharge space. Here, the second discharge electrode 45 is the same metal as that of a metal oxide MXOY of the second dielectric layer 43, which is formed by anodization. For example, the metal is selected from the group consisting of aluminum (Al), magnesium (Mn), zinc (Zn), and iron (Fe).
The second dielectric layer 43 encloses (or covers or buries) the second discharge electrode 45, and includes a plurality of second discharge holes 42. The dielectric layer 43 is a metal oxide MXOY formed by anodizing the metal M of the second discharge electrode 45. For example, the second dielectric layer 43 is formed of a material selected from the group consisting of AlXOY, MgXOY, ZnXOY, and FeXOY. Here, X and Y are each a natural number.
The second dielectric layer 43 is formed from the second discharge electrode 45 to have a thickness (that may be predetermined). The second dielectric layer 43 may have the same (or substantially the same) shape as that of the second discharge electrode 45. For example, the second dielectric layer 43 may be formed by a plurality of dielectric layer lines, which have a shape corresponding to the second discharge portion 45a and the second connection portion 45b of the second discharge electrode 45.
The second bridge line 47 connects the inner lines for structural support. The second bridge line 47 has a width smaller (less or narrower) than that of the second inner line 41. A reason the second bridge line 47 is narrower in width than that of the second inner line 41 is that when the second electrode sheet 40 is formed by anodization, the second bridge line 47 is structurally connected to the second dielectric layer 43 of the second inner line 41, but is not electrically connected to the second discharge electrode 45.
The second edge line 49 is connected to one or more ends of the second inner line 41 and an end of the bridge line 47. The second edge line 49 causes the second electrode sheet 40 to have a sheet shape (that may be predetermined).
The first discharge electrode 35 and the second discharge electrode 45 are arranged to cross each other to allow a discharge between them. For example, in driving the plasma display panel, when the first discharge electrode 35 functions as a scan electrode during an address period and as a Y electrode during a sustain period, the second discharge electrode 45 functions as an address electrode during the address period and as an X electrode during the sustain period.
Referring back to
Furthermore, when the first and second dielectric structures 50a and 50b are formed by light-absorbing dielectric material (e.g., a black matrix), the dielectric structures reduce peripheral reflection.
As shown in
In an embodiment of the present invention as shown in
A passivation layer 65 is uniformly formed on a surface of the dielectric layer 60, and the inside of the thin hole 63 is uniformly filled with the passivation layer 65.
The first passivation layer 34 and the second passivation layer 44 improve secondary electron emission characteristics, protect the discharge cells, and increase an internal voltage.
The following is a description of a method for manufacturing a plasma display panel according an embodiment of the present invention.
As shown in
Next, the metal sheet 110 is anodized. That is, the metal sheet 110 is anodized to form an electrode sheet 110′. Here, the electrode sheet 110′ includes a plurality of inner lines 111 and an edge line 119. The plurality of inner lines 111 include discharge electrodes 115 and a dielectric layer 113. The discharge electrodes 115 include a plurality of discharge portions 115a extending in one direction to form a closed curve and a connection portion 115b for electrically connecting the discharge portions 115a to each other. The dielectric layer 113 includes a discharge hole 112 through the closed curve of the discharge portions 115a. Anodization of the discharge electrode 115 forms the dielectric layer 113, and the edge line 119 forms an edge of the electrode sheets 110′ by which the ends of the inner lines 111 are connected. Here, anodization refers to an electrochemical oxidation of a metal surface for generating a stable oxide on the metal surface (
Then, a passivation layer 144 is formed on a surface of the electrode sheets 110′, as shown in
Subsequently, at least one of the electrode sheets 110′ is positioned on the first substrate 101, as shown in
Thereafter, the first substrate 101 and at least one of the electrode sheets 110′ engage with the second substrate 102, as shown in
The rear panel 200 and the front substrate 220 are arranged to be spaced apart and facing each other. The electrode sheet 230 is between the rear panel 200 and the front substrate 220. The rear panel 200 includes first discharge electrodes 211 and a first dielectric layer 212 on the rear substrate 210. The first discharge electrodes 211 are formed on an upper surface of the rear panel 200 facing the front substrate 220 to extend in a direction crossing the inner line 231. The dielectric layer 212 covers the first discharge electrodes 211. A groove 213 is formed on the first dielectric layer 212 to have a depth (that may be predetermined). Here, a fluorescent layer 215 is formed in the groove 213, as shown in
The electrode sheet 230 includes inner lines 231, bridge lines 237, and an edge line 239. Each of the inner lines 231 includes a second dielectric layer 233 and a second discharge electrode 235. The bridge line 237 connects the inner lines 231 to each other. The edge line 239 is connected to one or more ends of the inner lines 231 and an end of the bridge line 237. A plurality of discharge holes 232 are formed on the inner lines 231. Since the electrode sheet 230 is similar to (or substantially the same as) earlier embodiments, a detailed description thereof is not provided.
Discharge spaces are formed inside the discharge holes 232 of respective electrode sheets 230. Non-discharge spaces are formed outside the discharge holes 232, namely, between the inner lines 231, the bridge lines 237, and the edge line 239 of the electrode sheet 230, so as to prevent (or block or protect from) a discharge in the non-discharge spaces, a dielectric structure 250 is located in the non-discharge spaces. This prevents (or blocks or protects from) a discharge in the non-discharge space, which would deteriorate emission efficiency. Furthermore, when the dielectric structure 250 is formed by light-absorbing dielectric material (e.g., a black matrix), the dielectric structure functions to reduce peripheral reflection.
A passivation layer 234 is formed on a surface of the dielectric layer 233, which protects the electrode during a discharge and reduces discharge voltage by a secondary electron emission.
In an embodiment of the present invention, the passivation layer 234 is uniformly formed at a surface of the second dielectric layer 233, and the inside of the thin holes is filled with the passivation layer 234.
Each discharge space of the second embodiment of the present invention is defined by using the rear substrate 210 as a lower surface, the front substrate 220 as an upper surface, and the discharge hole 232 formed in the electrode sheet 230 as the inner wall surface. The inside of the discharge space is filled with discharge gas.
Discharges between the first discharge electrode 211 of the rear panel 200 and the second discharge electrode 235 of the electrode sheet 230 powered by an external power source drive the plasma display panel.
For example, when the external power source is applied to the first discharge electrode 211 and the second discharge electrode 235, the first discharge electrode 211 function as a scan electrode during an address period and as Y electrode during a sustain period, and the second discharge electrode 235 function as the address electrode during the address period and an X electrode during the sustain period. Thereby driving the plasma display panel.
Since the manufacturing method according to the second embodiment is similar that of the first embodiment, a detailed description thereof is omitted.
While the present invention has been described in connection with certain exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, and equivalents thereof. For example, in the second embodiment, the first discharge electrode can be manufactured in a form of an electrode sheet having a straight electrode line. Further, the size of a through hole, and a shape and a size of a code portion may be changed.
Number | Date | Country | Kind |
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10-2007-0029838 | Mar 2007 | KR | national |