Information
-
Patent Grant
-
6600269
-
Patent Number
6,600,269
-
Date Filed
Thursday, August 2, 200123 years ago
-
Date Issued
Tuesday, July 29, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 315 1694
- 315 1693
- 315 1691
- 313 584
- 313 582
- 313 610
- 313 609
- 313 613
- 313 590
- 313 620
- 313 621
-
International Classifications
-
Abstract
In a plasma display panel, data electrodes are formed parallel to each other on a first substrate, and a selection voltage is to be applied to them. A dielectric layer covers a surface of the first substrate to include the data electrodes. Linear partitions are formed at a predetermined interval on the first substrate to be parallel to the data electrodes. A second substrate opposes the first substrate. A closed space between the first and second substrates is filled with a gas. Intersections of a pair of sustain discharge electrodes and data electrodes form matrix-like discharge cells. Stepped partitions are formed at a predetermined interval on the first substrate in a direction intersecting the linear partitions.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a color plasma display panel (color PDP) used as a flat panel display, the area of which can be increased easily, in a display output device for a personal computer or workstation, a wall-hung television, or the like and, more particularly, to the structure of a color PDP in which the brightness is improved and the power consumption is reduced, and a method of manufacturing the same.
A surface discharge type PDP is known well as a conventional PDP. In a surface discharge type PDP, a gas fills a hermetic space between one glass substrate (to be referred to as the second substrate hereinafter) with an electrode pair group covered with a dielectric layer and forming a large number of pairs, and the other glass substrate (to be referred to as the first substrate hereinafter) opposing it. When a voltage is applied to the electrode pairs of the second substrate, electric discharge occurs. Ultraviolet light from this discharge irradiates phosphors, thus displaying visible light emission.
FIGS. 9A
to
9
C and
FIGS. 10A and 10B
show the first prior art. According to the first prior art, data electrodes
212
and a dielectric layer
213
are formed on a flat first substrate
211
. Then, striped partitions
230
and thereafter a phosphor layer
215
are formed on the resultant structure. Reference numeral
200
denotes a discharge cell;
251
, a second substrate;
252
, a pair of sustain discharge electrodes;
253
, a dielectric layer; and
254
, a protective film.
According to the second prior art, a PDP with partitions disclosed in Japanese Patent Laid-Open No. 10-149771 is available. More specifically, as shown in
FIGS. 11A and 11B
, partitions
330
are formed in parallel crosses on a first substrate
311
, and a phosphor layer
315
is formed on the resultant structure. Other than this, a PDP is available in which the discharge cell has a hexagonal shape, and partitions are formed around the discharge cell. Reference numeral
300
denotes a discharge cell;
312
, a data electrode;
313
, a dielectric layer;
351
, a second substrate;
352
, a pair of sustain discharge electrodes;
353
, a dielectric layer; and
354
, a protective film.
According to the third prior art, as shown in
FIGS. 12A and 12B
, projections
440
are formed on a first substrate
411
in a direction perpendicular to partitions
430
parallel to data electrodes
412
, and a phosphor layer
415
is formed to cover the projections
440
. Reference numeral
400
denotes a discharge cell;
413
, a dielectric layer;
451
, a second substrate;
452
, a pair of sustain discharge electrodes;
453
, a dielectric layer; and
454
, a protective film.
According to the fourth prior art, a PDP with partitions as disclosed in Japanese Patent Laid-Open Nos. 11-213896 and 2000-123747 is available. More specifically, as shown in
FIGS. 13A and 13B
, partitions
520
are formed on a first substrate
511
perpendicularly to continuous linear partitions
530
, to be lower than the linear partitions
530
. Reference numeral
500
denotes a discharge cell;
512
, a data electrode;
513
, a dielectric layer;
551
, a second substrate;
552
, a pair of sustain discharge electrodes; and
554
, a protective film.
The following phenomena are seen in the conventional PDPs described above.
As in the first and third prior arts, striped partitions are used, and no barriers are formed in a direction perpendicular to them. Alternatively, if the barriers are low, vacuum evacuation of a discharge cell portion in a PDP fabricating process is performed easily, while divergence of the light along the partitions of light-emitting region causes display unclearness. In order to prevent this, if light-shielding portions are formed at the two ends of the discharge cell in a direction perpendicular to the striped partitions, the light emission brightness decreases undesirably.
If hexagonal partitions or partitions arranged in parallel crosses as in the second prior art are used, vacuum evacuation becomes difficult, and a vacuum evacuation process takes time. In order to avoid this, if the second and first substrates are arranged at a predetermined gap, electric discharge adversely affects adjacent discharge cells so a non-display cell may be unpreferably turned on or the brightness and efficiency decrease.
A structure in which the projections
440
are formed on the phosphor surface may be available, as in the third prior art. In this case, however, the light emission brightness and efficiency are improved only a little. With the structure of the fourth prior art, vacuum evacuation is not improved sufficiently.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a color PDP in which a light emission brightness and efficiency of a color plasma display are improved to realize a good display quality and a decrease in power consumption, and a method of manufacturing the same with which such a color PDP can easily be manufactured.
In order to achieve the above object, according to the present invention, there is provided a plasma display panel comprising a first substrate, a plurality of selection electrodes which are formed parallel to each other on the first substrate and to which a selection voltage is to be applied, a first dielectric layer covering a surface of the first substrate to include the selection electrodes, a plurality of first partitions formed at a predetermined interval on the first substrate to be parallel to the selection electrodes, a second substrate arranged to oppose the first substrate, a closed space between the first and second substrates being filled with a gas, a plurality of pairs of discharge electrodes which are formed on the second substrate to intersect the selection electrodes and between which a discharge voltage is to be applied, intersections of the pairs of discharge electrodes and the selection electrodes forming matrix-like discharge cells, a plurality of second partitions which are formed at a predetermined interval on the first substrate in a direction intersecting the first partitions and have heights smaller than those of the first partitions, and notched openings formed in the first partitions at intersections of the first and second partitions.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1A
is a plan view of a plasma display panel (PDP) shown in
FIGS. 3A and 3B
;
FIGS. 1B and 1C
are sectional views taken along the lines A-A′ and B-B′, respectively, of
FIG. 1A
;
FIGS. 2A
to
2
H are sectional views showing the steps in manufacturing the PDP substrate shown in
FIGS. 1A
to
1
C;
FIG. 3A
is a plan view showing a PDP according to the first embodiment of the present invention;
FIG. 3B
is a sectional view taken along the line A-A′ of
FIG. 3A
;
FIG. 4
is a sectional view of a PDP substrate according to the second embodiment of the present invention;
FIG. 5A
is a plan view of a PDP according to the third embodiment of the present invention;
FIG. 5B
is a sectional view taken along the line A-A′ of
FIG. 5A
;
FIG. 6A
is a plan view of a PDP according to the fourth embodiment of the present invention;
FIG. 6B
is a sectional view taken along the line A-A′ of
FIG. 6A
;
FIG. 7A
is a plan view of a PDP according to the fifth embodiment of the present invention;
FIG. 7B
is a sectional view taken along the line A-A′ of
FIG. 7A
;
FIG. 8A
is a plan view of a PDP according to the sixth embodiment of the present invention;
FIG. 8B
is a sectional view taken along the line A-A′ of
FIG. 8A
;
FIG. 9A
is a plan view of the PDP shown in
FIGS. 10A and 10B
;
FIGS. 9B and 9C
are sectional views taken along the lines A-A′ and B-B′, respectively, of
FIG. 9A
;
FIG. 10A
is a plan view of a PDP according to the first prior art;
FIG. 10B
is a sectional view taken along the line A-A′ of
FIG. 10A
;
FIG. 11A
is a plan view of a PDP according to the second prior art;
FIG. 11B
is a sectional view taken along the line A-A′ of
FIG. 11A
;
FIG. 12A
is a plan view of a PDP according to the third prior art;
FIG. 12B
is a sectional view taken along the line A-A′ of
FIG. 12A
;
FIG. 13A
is a plan view of a PDP according to the fourth prior art; and
FIG. 13B
is a sectional view taken along the line A-A′ of FIG.
13
A.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention will be described in detail with reference to the accompanying drawings.
FIGS. 1A
to
1
C show a PDP substrate according to the first embodiment of the present invention. As shown in
FIG. 1B
, data electrodes (address electrodes)
12
forming a slitted screen, and a dielectric layer
13
are formed on a first substrate (rear substrate)
11
. On the dielectric layer
13
, linear partitions are formed between the data electrodes
12
, and stepped partitions
20
are formed in a direction perpendicular to the data electrodes
12
. As shown in
FIG. 1A
, a region surrounded by the adjacent stepped partitions
20
and adjacent linear partitions
30
form a discharge cell
100
. The stepped partitions
20
are arranged to intersect the linear partitions
30
, and are lower than the linear partitions
30
. Those portions of the linear partitions
30
where the stepped partitions
20
and linear partitions
30
intersect have notched openings
301
formed to expose flat upper surfaces
202
of the stepped partitions
20
, as shown in FIG.
1
C. The linear partitions
30
are formed such that they are discontinued at these intersections in the longitudinal direction by the stepped partitions
20
and notched openings
301
.
In this embodiment, as shown in
FIG. 1C
, the notched openings
301
are formed to coincide with the upper surfaces
202
of the stepped partitions
20
. However, the present invention is not limited to this. For example, each notched opening
301
may be formed such that its one side surface is located at least above the corresponding upper surface
202
and that its other side surface is located above either the corresponding upper surface
202
, the slant surface of the corresponding trapezoidal stepped partition
20
, or a position away from the corresponding stepped partition
20
. Alternatively, each notched opening
301
may be formed such that its one side surface is located at least on the slant surface of the corresponding trapezoidal stepped partition
20
and that its other side surface is located above either the corresponding upper surface
202
, the slant of the corresponding trapezoidal stepped partition
20
, or a position away from the corresponding stepped partition
20
. Alternatively, each notched opening
301
may be formed large so it accommodates the corresponding stepped partition
20
entirely.
A method of manufacturing the first substrate
11
with respective constituent elements on it will be described in more detail with reference to
FIGS. 2A
to
2
H.
First, data electrodes
12
, formed of a metal thin film made of one element or an alloy of aluminum, chromium, copper, and silver or a multilayered film of these elements, a film made of fine metal particles, or a mixture of fine metal particles and low-melting glass, are selectively formed on a first substrate
11
made of a material such as glass. The surface of the first substrate
11
including the data electrodes
12
is covered with a dielectric layer
13
made of low-melting glass (FIG.
2
A). After that, stepped partitions
20
are selectively formed by printing or the like to be perpendicular to the data electrodes
12
(FIG.
2
B).
A photosensitive resist material such as a dry film is formed on the dielectric layer
13
and stepped partitions
20
(FIG.
2
C), and a patterned photosensitive resist material
502
is left on the stepped partitions
20
(FIG.
2
D). The spaces between the stepped partitions
20
are filled with a linear partition material
30
so as to be flush with the substantially patterned photosensitive resist material
502
(FIG.
2
E). A photosensitive resist material such as a dry film is formed on the linear partition material
30
and photosensitive resist material
502
, and a patterned photosensitive resist material
503
is left to correspond to the regions of the linear partitions including the notched openings (FIG.
2
F). The photosensitive resist material
503
is cut by etching such as sandblasting (FIG.
2
G). Finally, the photosensitive resist materials
502
and
503
are removed (FIG.
2
H). After that, a phosphor layer
15
(
FIG. 1B
) is formed on the dielectric layer
13
between the stepped partitions
20
. Thus, the PDP substrate shown in
FIGS. 1A
to
1
C can easily be manufactured.
The stepped partitions
20
are made of a material containing low-melting glass as the major component. If this material contains white pigment powder, it can realize a high light emission efficiency. The phosphor layer
15
may be formed on the upper surfaces of the stepped partitions
20
. Before forming the phosphor layer, a powder layer of a white pigment such as titania may be formed under the phosphor layer
15
, so a higher light emission efficiency can be obtained. When the stepped partitions
20
are formed by printing or the like, they may be calcined before forming the linear partitions
30
.
In order to further simplify the manufacturing process, a stepped partition material may be formed on the entire surface, and the stepped partitions
20
may be formed by sandblasting or the like. More specifically, a patterned photosensitive material is formed on the stepped partition material first, and then spaces among the patterned photosensitive material are filled with a linear partition material. A striped photosensitive material with notched openings
302
for leaving the linear partitions
30
is patterned on the resultant structure by sandblasting or the like. Then, the stepped partition material and the linear partition material are cut and processed simultaneously by sandblasting or the like, and calcined, to form the stepped partitions
20
and linear partitions
30
. In this case, if the stepped partition material and the linear partition material are the same, the process is more simplified.
FIGS. 3A and 3B
show a PDP formed of a first substrate
11
and a second substrate (front substrate)
51
opposing the first substrate
11
.
As shown in
FIG. 3A
, a pair of sustain discharge electrodes
52
forming a slitted screen are formed on the second substrate
51
in a direction perpendicular to data electrodes
12
of the first substrate
11
. More specifically, the data electrodes
12
of the first substrate
11
and the pair of sustain discharge electrodes
52
of the second substrate
51
are arranged to form a grid, and their intersections form matrix-like discharge cells
100
. When forming the discharge cell
100
, the pair of sustain discharge electrodes
52
formed on the second substrate
51
are arranged inside upper surfaces
202
of stepped partitions
20
. Each pair of sustain discharge electrodes
52
are made up of a pair of X electrode (common electrode) and a Y electrode (individual electrode) that form a slitted screen. The pair of sustain discharge electrodes
52
are covered with a dielectric layer
53
and a protective film
54
made of magnesium oxide (MgO) or the like. The second substrate
51
and first substrate
11
formed in the above manner are arranged to oppose each other at a predetermined gap, as shown in FIG.
3
B. Vacuum evacuation is performed at a high temperature, and a rare gas or a nitrogen-mixed or single-component discharge gas is sealed in the discharge space between the first and second substrates
11
and
51
, thus fabricating the PDP (new panel
1
) according to the present invention.
In the PDP fabricated in the above manner, ultraviolet light generated by discharge can irradiate the phosphor more effectively without decreasing the exhaust conductance of the vacuum evacuation step indispensable in the panel fabricating process, i.e., without increasing the evacuation time.
A PDP (new panel
1
) according to the first embodiment and a conventional PDP were fabricated, and the effect of the present invention was verified.
A PDP according to the fourth prior art described above was fabricated in the same manner as with the method of manufacturing the PDP of the first embodiment, to serve as a prior art panel
1
having partitions
520
with no notched openings. For comparison, a PDP with a structure of the first prior art was fabricated to serve as a prior art panel
2
. The new panel
1
and prior art panel
1
have better light emission efficiencies than that of the prior art panel
2
. More specifically, the height of stepped partitions
20
was changed, and the light emission efficiency was measured. The effect of improving the light emission efficiency was apparent when the height of the stepped partitions
20
was 0.3 times or more, and preferably 0.5 times or more the height of linear partitions
30
.
The heating vacuum evacuation process of panel fabrication was performed by detecting a gas discharged from the panel with a quadrupole gas analyzer. With the new panel
1
, the main residual gas component such as hydrocarbon or water decreased, within a period of time equal to that with the prior panel
2
, or a period of time shorter than that, to such a level that it did not adversely affect the panel characteristics. With the prior panel
1
, however, the decrease in residual gas component was slower than with the prior art panel
2
. In particular, when the height of the stepped partitions
20
was 0.8 times or more the height of the linear partitions, the evacuation time increased remarkably.
FIG. 4
shows a PDP according to the second embodiment of the present invention. In the second embodiment, data electrodes
112
and a dielectric layer
113
are sequentially formed to extend over the upper portions of stepped partitions
120
and, between the stepped partitions
120
, phosphor layers
115
are formed on the dielectric layer
113
. In the first embodiment, the data electrodes
12
are hidden under the stepped partitions
20
. In the second embodiment, since the data electrodes
112
are formed extend over the stepped partitions
120
, discharge that is selectively generated between the data electrodes
12
and one of the pair of sustain discharge electrodes, i.e., write discharge, can be caused easily.
FIGS. 5A and 5B
show a PDP according to the third embodiment of the present invention. In this embodiment, light-shielding portions
60
for shielding light emission from cells and suppressing reflection of external light are formed on a second substrate
51
to correspond to upper surfaces
202
of the stepped partitions. When the light-shielding portions
60
are formed on the second substrate, unnecessary light-emitting regions or external light reflecting regions can be reduced, so that a high contrast can be obtained. Therefore, the PDP according to this embodiment can improve the light emission efficiency and display quality.
An experimental result proving that the PDP according to this embodiment achieved a high light emission efficiency will be described hereinafter.
Let Wel be the width of a pair of sustain discharge electrodes
52
on the second substrate
51
, Wbs be the width of each light-shielding portion
60
, Wr be the width of the upper surface
202
of each stepped partition
20
on a first substrate
11
, and Wp be the gap between the upper surfaces
202
on the stepped partitions
20
, as shown in FIG.
5
A. These values were changed, and the light emission characteristics were evaluated. Consequently, when Wel was 1 to 1/1.5 times Wp, the effect of improving the light emission efficiency was apparent. When Wbs was 0.8 to 1.2 times Wr, a decrease in light emission efficiency was small, and the effect of improving the contrast was apparent. When Wr fell within the range of 0.3 to 0.5 times the length (Wr+Wp) of the discharge cell
100
, the effect of improving the light emission efficiency and contrast was apparent.
To verify the effect of this embodiment, almost black light-shielding portions
60
were formed on those portions of the second substrate which corresponded to the upper surfaces
202
of the stepped partitions
20
of the first substrate of the new panel
1
, thus fabricating a new panel
2
. When similar light-shielding layers were formed on the prior art panel
2
described above, although the reflectance of the panel surface decreased to improve the contrast, the light emission efficiency decreased. In contrast to this, in the new panel
2
, since the light-emitting region is almost inside the light-shielding portions
60
, a high contrast was realized without substantially adversely affected by the light-shielding portions
60
while minimizing a decrease in light emission efficiency.
As shown in
FIGS. 6A and 6B
, trace electrodes
55
for decreasing the interconnection resistance of the pair of sustain discharge electrodes
52
could be formed to overlap the light-shielding portions
60
. Therefore, a high light emission efficiency was realized without being adversely affected by light shielding performed by the trace electrodes
55
. If connecting portions
65
for connecting the trace electrodes
55
and the pair of sustain discharge electrodes
52
are formed to overlap the linear partitions
30
, the influence of light shielding can be minimized.
FIGS. 6A and 6B
show a PDP according to the fourth embodiment of the present invention. In this embodiment, trace electrodes
55
for decreasing the wiring resistance of a pair of sustain discharge electrodes
52
are formed to overlap light-shielding portions
60
, and the interconnections and the pair of sustain discharge electrodes
52
are connected to each other. According to this embodiment, the resistances of the interconnections extending from the pair of sustain discharge electrodes
52
can be decreased by utilizing the light-shielding portions
60
, so the uniformity of the display quality of the entire PDP can be improved.
FIGS. 7A and 7B
show a PDP according to the fifth embodiment of the present invention. In this embodiment, an underlying dielectric layer
57
is formed under the discharge gap of a pair of sustain discharge electrodes
152
, so the opposing portions of the pair of sustain discharge electrodes
152
can be formed to project toward the discharge space of the discharge gap. Hence, that portion of a dielectric layer
53
which is on the electrodes formed on these projecting portions can be formed thinner than other portions thereof.
According to this embodiment, the current density of surface discharge can be suppressed while maintaining a high field strength in the discharge space around the ends of the opposing electrodes. Consequently, a decrease in discharge/maintenance voltage and an increase in light emission efficiency can be realized simultaneously, thereby improving the display quality.
FIGS. 8A and 8B
show a PDP according to the sixth embodiment of the present invention. In this embodiment, a lower dielectric layer
59
is formed partly on a pair of sustain discharge electrodes
52
. A pair of upper sustain discharge electrodes
58
are formed on the lower dielectric layer
59
such that they are separated from the pair of sustain discharge electrodes
52
by the lower dielectric layer
59
. The thickness of the dielectric layer
59
differs between the respective electrodes and discharge space.
The pair of sustain discharge electrodes
52
are connected to the pair of upper sustain discharge electrodes
58
through trace electrodes
155
formed to overlap light-shielding portions
60
. In this case as well, the trace electrodes
155
are formed at regions opposing linear partitions
30
on the second substrate, as well as on the light-shielding portions
60
, and are connected to the pair of upper sustain discharge electrodes
58
through these regions.
Consequently, in this embodiment as well, the thickness of a dielectric layer
53
on the pair of upper sustain discharge electrodes
58
can be decreased to be smaller than other portions thereof, so this embodiment has the same effect as that of the fifth embodiment in this respect. Conventionally, it is difficult to uniformly control a small thickness of the dielectric layer
53
on the projecting electrodes in the whole PDP. In contrast to this, according to this embodiment, the thickness of the dielectric layer
53
on the pair of upper sustain discharge electrodes
58
can be controlled stably.
In particular, in the fifth and sixth embodiments, regarding the conditions for the gas to fill the space between the first and second substrates, assume that the gas component for mainly generating ultraviolet light is Xe, Kr, Ar, or nitrogen, and that its partial pressure is 100 hPa or more. In this case, since discharge that generates ultraviolet light strongly can be realized within a narrower discharge region, the above conditions are effective in improving the light emission efficiency of the PDP.
In the above embodiments, a structure in which the notched openings
301
are formed in the linear partitions
30
of the first substrate
11
is described. When the characteristics of the PDP are studied comprehensively, an arrangement in which the light emission efficiency is improved while sacrificing the characteristics of vacuum evacuation to a certain degree may also be possible. To realize this arrangement, the structure of the first substrate
11
should have the same arrangement as that shown in
FIGS. 13A and 13B
in which the linear partitions
30
have no notched openings and the linear partitions are formed to cross over the stepped partitions
20
. Also, the conditions for the gas to fill the space between the first and second substrates
11
and
51
is set such that the gas component for mainly generating ultraviolet light is Xe, Kr, Ar, or nitrogen, and that its partial pressure is 100 hPa or more. Also, when the second substrate
51
has the structure of the fifth or sixth embodiment, discharge that can generate ultraviolet light strongly can be realized even if the width of the pair of sustain discharge electrodes is decreased.
With this arrangement, although vacuum evacuation leaves room for improvement to a certain degree, the light emission efficiency of the PDP can be improved, and satisfactory characteristics can be obtained as the comprehensive characteristics of the PDP.
The embodiments of the present invention are described concerning a case wherein main discharge is caused by surface discharge electrodes. When the structure of the present invention is applied to a PDP in which pairs of sustain discharge electrodes are respectively formed on the first and second substrates to form a pair, the same effect as those of the embodiments of the present invention can be obtained. More specifically, in a so-called opposite type PDP with an arrangement in which an electrode arranged on a second substrate
51
and having a width corresponding to the width of the pair of sustain discharge electrodes
52
shown in
FIGS. 3A and 3B
, and data electrodes
12
of a first substrate
11
form a pair of discharge electrodes that cause main discharge for exciting the phosphor layer to emit light, the same effect as that of the surface discharge type PDP described above can be observed.
As has been described above, with the PDP according to the present invention, a partition structure to be formed on the data electrode side substrate is formed of linear partitions and partitions intersecting them and having a height smaller than that of the linear partitions, and the linear partitions have notches at their intersections. With this structure, vacuum evacuation of the discharge cell in the PDP fabricating process is facilitated more than in the prior art, and a high brightness and high light emission efficiency can be obtained, so the display quality can be improved consequently.
Claims
- 1. A plasma display panel comprising:a first substrate; a plurality of selection electrodes which are formed parallel to each other on said first substrate and to which a selection voltage is to be applied; a first dielectric layer covering a surface of said first substrate to include said selection electrodes; a plurality of first partitions formed at a predetermined interval on said first substrate to be parallel to said selection electrodes; a second substrate arranged to oppose said first substrate, a closed space between said first and second substrates being filled with a gas; a plurality of pairs of discharge electrodes which are formed on said second substrate to intersect said selection electrodes and between which a discharge voltage is to be applied, intersections of said pairs of discharge electrodes and said selection electrodes forming a matrix-like discharge cells; a plurality of second partitions which are formed at a predetermined interval on said first substrate in a direction intersecting said first partitions and have heights smaller than those of said first partitions; and notched openings formed in said first partitions at intersections of said first and second partitions.
- 2. A panel according to claim 1, wherein said selection electrodes intersect said second partitions under said second partitions.
- 3. A panel according to claim 1, wherein said selection electrodes intersect said second partitions above said second partitions.
- 4. A panel according to claim 1, whereinsaid second partitions have substantially flat upper surfaces in a direction along said first partitions, and a gap between the upper surfaces of adjacent ones of said second partitions is 1.0 to 1.5 times a distance between outer edges of said pairs of discharge electrodes.
- 5. A panel according to claim 1, whereinsaid second partitions have substantially flat upper surfaces in a direction along said first partitions, and a width of each of the upper surfaces of said second partitions is 0.3 to 0.5 times a pitch of said second partitions.
- 6. A panel according to claim 1, further comprising a phosphor layer, on said dielectric layer of said first substrate, to expose the upper surfaces of said second partitions at least partly.
- 7. A panel according to claim 1, wherein a discharge region formed by said pairs of discharge electrodes is arranged between upper surfaces of adjacent ones of said second partitions.
- 8. A panel according to claim 1, wherein each of said second partitions has a substantially trapezoidal section.
- 9. A panel according to claim 1, whereinsaid panel further comprises a lower dielectric layer formed on said second substrate to cover at least opposing electrode side portions of said pairs of discharge electrodes, a pair of upper discharge electrodes formed on said lower dielectric layer and vertically separated from said pairs of discharge electrodes serving as a pair of lower discharge electrodes, and an upper dielectric layer for covering portions of the pair of lower discharge electrodes which are not covered by said lower dielectric layer and for covering said pair of upper discharge electrodes, and corresponding electrodes of the pair of lower discharge electrodes and said pair of upper discharge electrodes are connected to the same potential.
- 10. A panel according to claim 1, whereinthe gas contains at least one excitation gas selected from the group consisting of Xe, Ke, Ar, and nitrogen as a component for generating ultraviolet light that excites a phosphor, the excitation gas having a partial pressure of not less than 100 hPa.
- 11. A panel according to claim 1, wherein said second partitions are made of the same material as that of said first partitions.
- 12. A panel according to claim 1, wherein said second partitions are made of a material with a relative dielectric constant of not less than 10.
- 13. A panel according to claim 1, wherein said second partitions are made of a low-melting glass material containing a white pigment powder.
- 14. A panel according to claim 1, wherein said second partitions are exposed to said notched openings at least partly.
- 15. A panel according to claim 14, wherein said notched openings accommodate said second partitions.
- 16. A panel according to claim 1, whereinsaid panel further comprises a second dielectric layer covering an upper surface of said second substrate including said pairs of discharge electrodes, and opposing electrode side portions of said pairs of discharge electrodes project toward a discharge space, and a thickness of portions of said second dielectric layer which correspond to the projecting electrode side portions decreases.
- 17. A panel according to claim 16, further comprising an underlying dielectric layer formed under the projecting electrode side portions.
- 18. A plasma display panel comprising:a first substrate; a plurality of selection electrodes which are formed parallel to each other on said first substrate and to which a selection voltage is to be applied; a first dielectric layer covering a surface of said first substrate to include said selection electrodes; a plurality of first partitions formed at a predetermined interval on said first substrate to be parallel to said selection electrodes; a second substrate arranged to oppose said first substrate, a closed space between said first and second substrates being filled with a gas; a plurality of pairs of discharge electrodes which are formed on said second substrate to intersect said selection electrodes and between which a discharge voltage is to be applied, intersections of said pairs of discharge electrodes and said selection electrodes forming a matrix-like discharge cells; a plurality of second partitions which are formed at a predetermined interval on said first substrate in a direction intersecting said first partitions and have heights smaller than those of said first partitions; notched openings formed in said first partitions at intersections of said first and second partitions; and a light-shielding portion, on said second substrate, to oppose upper surfaces of said second partitions.
- 19. A panel according to claim 18, whereinsaid second partitions have substantially flat upper surfaces in a direction along said first partitions, and said light-shielding portion has a width 0.8 to 1.2 times a width of each of the upper surfaces of said second partitions.
- 20. A panel according to claim 18, further comprising resistance decreasing interconnections formed on a region on said second substrate which opposes said light-shielding portion, connected to said pairs of discharge electrodes, and adapted to decrease resistances of extended interconnections of said pairs of discharge electrodes.
- 21. A panel according to claim 20, wherein said resistance decreasing interconnections are made of one element selected from the group consisting of a metal thin film, a metal powder, and a mixture of a metal powder and low-melting glass.
- 22. A panel according to claim 20, further comprising a connecting interconnection formed in a region on said second substrate which opposes said first partitions and adapted to connect said resistance decreasing interconnections and said pairs of discharge electrodes to each other.
- 23. A plasma display panel comprising:a first substrate; a plurality of selection electrodes which are formed parallel to each other on said first substrate and to which a selection voltage is to be applied; a first dielectric layer covering a surface of said first substrate to include said selection electrodes; a plurality of first partitions formed at a predetermined pitch on said first substrate to be parallel to said selection electrodes; a second substrate arranged to oppose said first substrate, a closed space between said first and second substrates being filled with a gas; a plurality of pairs of discharge electrodes which are formed on said second substrate to intersect said selection electrodes and between which a discharge voltage is to be applied, intersections of said pairs of discharge electrodes and said selection electrodes forming matrix-like discharge cells, wherein said pairs of discharge electrodes are formed such that a distance between a discharge space and each of said pairs of electrodes gradually decreases toward the center of each of said pairs; and a plurality of second partitions which are formed at a predetermined pitch on said first substrate in a direction intersecting said first partitions and have heights smaller than those of said first partitions, wherein said first partitions cross over said second partitions at intersections with said second partitions.
- 24. A panel according to claim 23, whereinsaid panel further comprises a second dielectric layer covering an upper surface of said second substrate including said pairs of discharge electrodes, and opposing electrode side portions of said pairs of discharge electrodes project toward a discharge space, and a thickness of portions of said second dielectric layer which correspond to the projecting electrode side portions decreases, wherein a thickness of the second dielectric layer gradually decreases toward opposing ends of the electrodes.
- 25. A panel according to claim 23, whereinsaid panel further comprises a lower dielectric layer formed on said second substrate cover at least opposing electrode side portions of said pairs of discharge electrodes, a pair of upper electrodes formed on said lower dielectric layer and vertically separated from said pairs of electrodes serving as a pair of lower electrodes, and an upper dielectric layer for covering portions of the pair of lower electrodes which are not covered by said lower dielectric layer and for covering said pair of upper electrodes, and corresponding electrodes of the pair of lower electrodes and said pair of upper electrodes are connected to the same potential.
- 26. A method of manufacturing a display panel, comprising:forming a plurality of selection electrodes parallel to each other on a first substrate; forming a first dielectric layer on the first substrate including the selection electrodes; forming a second partition on the first dielectric layer; and forming a first partition having a notched opening at an intersection of the first and second partitions in a direction intersecting the first partition, on the first dielectric layer.
- 27. A method according to claim 26, further comprising:forming a pair of discharge electrodes on a second substrate, forming a second dielectric layer on the second substrate including the pair of discharge electrodes, arranging the second substrate to oppose the first substrate such that the pair of discharge electrodes correspond to a space between second partitions, and filling a closed space between the first and second substrates with a gas.
- 28. A method according to claim 26, wherein the forming the second partition comprises forming the second partition with a height smaller than that of the first partition.
- 29. A method according to claim 28, wherein the forming the first partition comprises:forming a height adjustment layer on a flat upper surface of the second partition, forming a first partition material on the first substrate to be flush with a surface of the height adjustment layer, selectively removing the first partition material, thereby forming the first partition parallel to the selection electrodes, and removing the height adjustment layer after removing the first partition.
- 30. A method according to claim 28, wherein the forming the first and second partitions comprise forming a second partition material layer on an entire surface of the first substrate,forming a first partition material layer on an entire surface of the first substrate, and selectively removing the first and second partition materials in the same removing process to form the first partition comprising the first and second partition materials and the second partition comprising the second partition material.
- 31. A method according to claim 28, wherein the forming the first and second partitions comprise forming a second partition material layer on an entire surface of the first substrate,forming a striped second partition mask pattern on the second partition material, forming a first partition material layer on an entire surface of the first substrate to form a substantially flat surface together with a surface of the second partition mask pattern, forming a first partition mask pattern on the first partition material so as to intersect the second partition mask pattern, and removing the first and second partition materials by using the first and second partition mask patterns as a mask to form the first partition comprising the first and second partition materials and the second partition comprising the second partition material.
- 32. A method according to claim 31, wherein the first and second partition mask patterns are formed of dry films.
- 33. A method according to claim 28, wherein the forming the first partition comprises forming a second partition material and a second partition mask pattern, and thereafter covering the second partition material in a region which is not covered with the second partition mask pattern, with a first partition material layer, andselectively removing the first partition material layer, thereby forming the first partition parallel to the selection electrodes.
- 34. A method according to claim 33, wherein the first partition is formed by sandblasting.
- 35. A plasma display panel, comprising:a plurality of first partitions formed at a predetermined interval on a first substrate; a plurality of second partitions formed at a predetermined interval on said first substrate in a direction intersecting said first partitions and having heights smaller than those of said first partitions; and notched openings formed in said first partitions at intersections of said first and second partitions.
- 36. A panel according to claim 35, wherein the notched openings are formed to coincide with the upper surfaces of the second partitions.
- 37. A panel according to claim 35, wherein the notched openings are formed such that a first side of each of the notched openings is located above a side of each of the second partitions.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-235969 |
Aug 2000 |
JP |
|
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