Plasma display panel and plasma display panel manufacturing method for achieving improved luminescence characteristics

Description

INDUSTRIAL FIELD OF USE

The present invention relates to a manufacturing method for a plasma display panel used to display images on computer monitors, televisions and the like.

RELATED ART

The following is an explanation of a display panel in the related art with reference to the drawings.

FIG. 21

is a simplified cross sectional of an alternating current (AC) plasma display panel (hereafter referred to as a PDP).

In

FIG. 21

, discharge electrodes

211

are formed on a front glass plate

210

. These are then covered by a layer of dielectric glass

212

and a protective dielectric layer

213

, composed of magnesium oxide (MgO). A description of this technique may be found in Japanese Laid-Open Patent No. 5-342991.

Address electrodes

221

are formed on a rear glass plate

220

, and covered by a visible light reflective layer

222

and partitions

223

. A phosphor layer

224

is placed on top of this. Spaces

230

are discharge spaces which enclose a discharge gas. Three types of phosphors, for producing the colors red, green and blue, are arranged in order in the phosphor layer

224

to produce a color display. The phosphors in layer

224

are excited by short-wave ultra-violet rays generated by electric discharge on a wavelength of 147 nm for example, and emit visible light.

The phosphors that make up the phosphor layer

224

are generally produced using these compounds:

Blue phosphor: BaMgAl

10

O

17

:Eu

Green phosphor: Zn

2

SiO

4

:Mn or BaAl

12

O

19

:Mn

Red phosphor: Y

2

O

3

:Eu or (Y

X

Gd

1−x

) BO

3

:Eu

The following is an explanation of a PDP manufacturing method in the related art.

Firstly, discharge electrodes are formed on a front glass plate, and a dielectric layer made from dielectric glass is formed to cover the discharge electrodes. A protective layer made from MgO is formed on top of the dielectric layer. Next, address electrodes are formed on a back glass plate, and a visible light reflective layer made from dielectric glass formed on top of this. Then glass partitions are produced on top of this at fixed intervals.

A phosphor layer is formed by alternately introducing phosphor pastes for the red, green and blue phosphors produced as above into the spaces between the partitions. Next this phosphor layer is baked at a temperature of around 500° C. to eliminate resin and similar substances from the paste (Phosphor Baking Process).

After the phosphor layer has been baked, a glass frit for sealing the front and back plates together is applied to the edge of the back glass plate, and then pre-baking is performed at around 350° C. to eliminate resin and the like from the glass frit (Sealing Process, Pre-baking Process).

After this, the front glass plate, formed from the discharge electrodes, the dielectric glass layer and the protective layer, and the back glass plate are placed together with the partitions sandwiched between them and the display electrodes and address electrodes at right angles. The panel is then heated at around 450° C. to seal the edges of the plates together with glass frit (Sealing Process).

After this, the inside of the panel is evacuated by heating it to a certain temperature of around 350° C. (Evacuation Process) and a discharge gas is introduced at a certain pressure once this process is completed.

A panel manufactured using the above processes exhibits great variations in luminescence and discharge characteristics during the initial stage of ignition. Accordingly, luminescence and discharge characteristics need to be stabilized by ensuring that the manufactured panel discharges electricity only during a certain time period. This process is known as the aging process.

However, in the PDP manufacturing process used in the related art, a particular problem is posed by the fact that the aging process for stabilizing the luminescence and discharge characteristics actually causes a deterioration in the luminescence characteristics.

One reason for this is the deterioration in the phosphors used. The compound BaMgAl

10

O

17

:Eu used as a blue phosphor is particularly prone to deterioration during the aging process, resulting in a decrease in luminous intensity and a deterioration in luminescent chromaticity.

DISCLOSURE OF THE INVENTION

In view of the above problems, the object of the present invention is to provide a PDP that may undergo the necessary aging process with minimal phosphor deterioration, and that has a comparatively high luminous efficiency as well as high-quality color reproduction.

In order to achieve the above object, a PDP manufacturing process is performed in the following way. First, a front plate and a back plate, on at least one of which discharge electrodes have been arranged and on at least one of whose inner surfaces a phosphor layer has been formed are sealed together so that an inner space is formed between them. Then an aging process in which a required discharge voltage is applied to the discharge electrodes is performed. The aging process includes an introducing process in which a discharge gas with a partial steam pressure of 15 Torr or less is newly introduced into the inner space from the outside and an evacuating process, in which discharge gas is evacuated from the inner space. By performing the introducing process together with the evacuating process, discharge gas can be circulated continuously or intermittently through the inner space, while a required discharge voltage is applied to the discharge electrodes, thereby enabling discharge to be produced.

Furthermore, a PDP manufacturing process may be performed in the following way. First, a front plate and a back plate, on at least one of which discharge electrodes nave been arranged and on at least one of whose inner surfaces a phosphor layer has been formed are sealed together so that an inner space is formed between them. Then an aging process in which a required discharge voltage is applied to the discharge electrodes is performed. The aging process includes an introducing process in which a discharge gas with a partial steam pressure of 15 Torr or less is newly introduced into the inner space from the outside and an evacuating process, in which discharge gas is evacuated from the inner space. The discharge generated when a required discharge voltage is applied to the discharge electrodes is divided into a plurality of discharge periods. By performing the introducing and evacuating processes in the intervals between discharge periods, discharge gas can be circulated through the inner space.

Here, the introducing process introduces gas via a first air vent formed in the panel, and the evacuating process evacuates gas via a second air vent formed in the panel.

Consequently, the PDP subject to the aging process has the following structure. A plurality of discharge spaces are formed by arranging a plurality of partitions to divide up the inner space between the front plate and the back plate, and a sealing glass layer for sealing the panel is included between the perimeters of the front plate and the back plate. Then a first space connected to the discharge spaces formed by the plurality of partitions is formed between first ends of the plurality of partitions and the sealing glass layer, and a second space connected to the discharge spaces is formed between second ends of the plurality of partitions and the sealing glass layer.

The first air vent forms a connection with the first space and the second air vent with the second space. Then this structure is subject to an aging process in which the discharge gas is circulated through the discharge space. This is achieved by performing the introducing process by introducing the discharge gas into the first space via the first air vent, and the evacuating process by evacuating the discharge gas from the second space via the second air vent.

The PDP subjected to the aging process further includes a structure in which a minimum distance between partition ends of the plurality of partitions, excluding at least a partition furthest from the first air vent, and the sealing glass layer bordering the first space is more than a minimum distance between the sealing glass layer parallel to the partitions and an adjacent partition.

The PDP subjected to the aging process further includes a structure in which one part of each of the outermost partitions among the plurality of partitions is connected with one part of the sealing glass layer to prevent discharge gas from flowing into space between the outermost partitions and the sealing glass layer.

The PDP subjected to the aging process further includes a structure in which the first air vent is formed in the vicinity of one of the outermost partitions, and the second air vent is formed in the vicinity of the other outermost partition, on the opposite side to the first air vent.

A plurality of discharge spaces are formed by arranging a plurality of partitions to divide up the inner space between the front plate and the back plate and a sealing glass layer for sealing the panel is included between the perimeters of the front plate and the back plate. A barrier is further included between the front and back plates around the inside of the sealing glass layer. Then a first space connected to the discharge spaces formed by the plurality of partitions is formed between first ends of the plurality of partitions and the barrier, and a second space connected to the discharge spaces is formed between second ends of the plurality of partitions and the barrier. The first air vent forms a connection with the first space and the second air vent with the second space. Here the above structure is subject to an aging process in which the discharge gas is circulated through the discharge space. This is achieved by performing the introducing process by introducing the discharge gas into the first space via the first air vent, and the evacuating process by evacuating the discharge gas from the second space via the second air vent.

The PDP subject to the aging process further includes a structure in which a minimum distance between partition ends of the plurality of partitions, excluding at least a partition furthest from the first air vent, and the barrier bordering the first space is more than a minimum distance between the barrier parallel to the partitions and an adjacent partition.

The PDP subject to the aging process further includes a structure in which one part of each of the outermost partitions among the plurality of partitions and one part of the barrier are connected to prevent discharge gas from flowing into space between the outermost partitions and the barrier.

The PDP subject to the aging process further includes a structure in which the first air vent is formed in the vicinity of one of the outermost partitions, and the second air vent is formed in the vicinity of the other outermost partition, on the opposite side to the first air vent.

In this kind of structure discharge gas mainly flows through a plurality of gas passages leading from the first space to the second space. This prevents deterioration in the phosphors during the aging process.

The partial pressure of steam contained in the discharge gas introduced into the inner space should preferably be 10 Torr or less, 5 Torr or less, 1 Torr or less or even 0.1 Torr or less.

An inert gas may be used as the discharge gas introduced into the inner space. Helium, neon, argon or xenon may be used as this gas.

In order to achieve the above object, a PDP manufacturing process is further performed in the following way. First, a front plate and a back plate, on at least one of which discharge electrodes have been arranged and on at least one of whose inner surfaces a phosphor layer has been formed are sealed together so that an inner space is formed between them. Then a heating process for heating phosphors in the phosphor layer is performed after the aging process has been completed. This heating process enables the characteristics of the phosphors to be restored.

The heating process following the aging process should preferably heat the phosphors to as high a temperature as possible, specifically of 300° C. or more. If possible, the phosphors should be heated to an even higher temperature, such as 370° C. or more, 400° C. or more or even 500° C. or more.

The phosphors may be heated by heating the whole panel in an oven at a specified temperature, by concentrating a laser beam on the part of the panel on which the phosphors are arranged or by circulating a heating medium through the inner space. If the whole panel is heated using an oven, the panel cannot be heated at a temperature higher than the softening point of the glass used to seal the front and back plates of the panel together. If the more localized methods of a laser beam or heating medium are used to heat the panel, however, it can be heated to a higher temperature.

The heating process following the aging process (if heating in an oven or using a laser) should preferably be performed while the gas in the inner space is being evacuated. The heating process following the aging process (if heating in an oven or using a laser) may also be performed by heating the panel after the gas in the inner space has been evacuated and dry gas introduced.

The heating process following the aging process (if heating in an oven or using a laser) may also be performed by heating the panel while dry gas is circulated through two or more air vents formed in the panel.

The dry gas may be an inert gas, and preferably should include oxygen.

The introduced dry gas may also be evacuated from an inner space heated by the heating process following the aging process (if heating in an oven or using a laser) while the panel is still hot.

If the heating process takes place with gas still circulating through the discharge space (if heating in an oven while gas is circulating in the discharge space, or using a laser or a heating medium), the rate of exchange is higher if the structure subjected to the heating process is one in which gas is circulated actively through the discharge space as described above, making this kind of structure preferable.

By using the above manufacturing method to restrict deterioration caused in particular to the blue phosphor, a PDP with superior luminescence characteristics can be obtained. Specifically, a PDP in which a color temperature of light emitted when all of the cells are ignited by applying the same power to each cell is 7000 K can be obtained.

Furthermore, a PDP in which the peak intensity ratio for the light spectrums of blue light emitted by the blue cells and green light emitted by the green cells is greater than or equal to 0.8 can be obtained when cells in which blue and green phosphors have been arranged are ignited by applying the same power to each cell.

BRIEF EXPLANATION OF THE DRAWINGS

FIG. 1

is a cross-section of a PDP structure common to both of the embodiments in the present invention;

FIG. 2

is a top-view of a structure for a sealing device relating to a first embodiment;

FIG. 3

is a view of an internal structure of the sealing device;

FIG. 4

, A to C show the operation of a preliminary heating process and a sealing process using the attachment device;

FIG. 5

is a top-view of a structure for an aging device relating to the first embodiment;

FIG. 6

is a top-view showing the relative placement of partitions, sealing glass and air vents on a back plate;

FIG. 7

is a top-view showing the relative placement of partitions, sealing glass and air vents on a back plate;

FIG. 8

is a top-view showing the relative placement of partitions, sealing glass and air vents on a back plate;

FIG. 9

is a top-view showing the relative placement of partitions, sealing glass and air vents on a back plate;

FIG. 10

is a top-view showing the relative placement of partitions, sealing glass and air vents on a back plate;

FIG. 11

is a top-view showing the relative placement of partitions, sealing glass and air vents on a back plate;

FIG. 12

is a top-view showing the relative placement of partitions, sealing glass and air vents on a back plate;

FIG. 13

is a top-view showing a structure for a discharge tube assessing the durability of the phosphor layer;

FIG. 14

is a graph showing the relation between luminous intensity of the phosphors and partial pressure of steam;

FIG. 15

is a graph showing the relation between a y chromaticity value for the phosphors and partial pressure of steam;

FIG. 16

is a top-view showing the relative placement of partitions, sealing glass and air vents on a back plate;

FIG. 17

is a top-view showing the relative placement of partitions, sealing glass and air vents on a back plate;

FIG. 18

is a top-view showing a structure for an aging device relating to the second embodiment;

FIG. 19

is a graph showing the heating temperature dependency of the relative change in luminous intensity when the blue phosphor whose luminescent characteristics deteriorated during aging is heated;

FIG. 20

is a graph showing the heating temperature dependency of the change in the y chromaticity value when the blue phosphor whose luminescent characteristics deteriorated during aging is heated;

FIG. 21

shows various drivers and a panel driving circuit connected to the PDP; and

FIG. 22

shows a structure for a PDP in the related art.

PREFERRED EMBODIMENTS OF THE PRESENT INVENTION

First Embodiment

FIG. 1

is a cross-section showing the essential components of an AC PDP relating to the present embodiment. In the drawing, a part of the display area in the center of the PDP is shown.

This PDP is constructed from a front plate

10

and a back plate

20

. The front plate

10

is formed from a front glass plate

11

, on whose inward surface are placed discharge electrodes

12

, formed of pairs of scanning electrodes

12

a

and sustaining electrodes

12

b

, a dielectric layer

13

and a protective layer

14

. The back glass plate

20

is formed from a back glass plate

21

, on whose inward surface are placed address electrodes

22

and a visible light reflective layer

23

. The front plate

10

and the back plate

20

are arranged in parallel leaving a gap between them, with the discharge electrodes

12

and the address electrodes

22

facing each other. The space between the front plate

10

and the back plate

20

is divided into discharge spaces

30

by constructing partitions

24

, which run in uniform parallel lines. A discharge gas is enclosed in these discharge spaces

30

.

Additionally, a phosphor layer

25

composed of alternate red, green and blue phosphors is applied to the surface of the back plate

20

inside the discharge space

30

.

The discharge electrodes

12

and the address electrodes

22

are both arranged in uniform parallel lines, the discharge electrodes

12

at right angles to the partitions

24

, and the address electrodes

22

parallel with the partitions

24

. The panel is of a structure in which the points where the discharge electrodes

12

and the address electrodes

22

intersect form cells emitting red, green and blue light.

The address electrodes

22

are metal electrodes, for example, silver electrodes or Cr—Cu—Cr (chromium-copper-chromium) electrodes. The discharge electrodes

12

may be constructed by laminating a wide transparent electrode made from an electrically conductive metal oxide such as ITO, SnO

2

or ZnO with a narrow bus electrode such as a silver electrode or a Cr—Cu—Cr electrode. This electrode structure is preferable since it keeps the resistance in the display electrodes low while securing a wide discharge area within cells. However, the discharge electrodes

12

may also be formed from silver electrodes in the same way as the address electrodes

22

.

The dielectric layer

13

is formed from a dielectric substance which is applied so that it covers the entire surface of the front glass

11

on which the discharge electrodes

12

are arranged. Lead glass with a low melting point is typically used for this purpose, but bismuth glass with a low melting point or a laminate of these two types of glass may also be used.

The protective layer

14

is a thin film of magnesium oxide (MgO) covering the entire surface of the dielectric layer

13

.

The visible light reflective layer

23

is formed from the same material as the dielectric layer

13

, but TiO

2

particles are added to enable it to work as a visible light reflective layer as well as a dielectric.

The partitions

24

are composed of a glass material and are placed projecting out from on the visible light reflecting surface

23

of the back plate

20

.

Here, the phosphor layer

25

is formed using the following phosphors:

Blue phosphor: BaMgAl

10

O

17

:Eu

Green phosphor: Zn

2

SiO

4

:Mn

Red phosphor: Y

2

O

3

:Eu or (Y

x

Gd

1−x

):Eu.

The composition of these phosphors is identical to that used in the related art. However, the heat deterioration experienced by the phosphors during manufacture is less than in the related art, resulting in better color luminosity.

In other words, when only the blue cells in a conventional PDP are ignited, the y chromaticity coordinate (CIE Color Coordinate System) for color luminosity is 0.085 or more, and the color temperature in a white balance without color adjustment is around 6000 K. When only blue cells in the PDP of the present embodiment are ignited, however, the y chromaticity coordinate for color luminosity is less than 0.08, and may be reduced to less than 0.06, making a color temperature of around 7000 K to 11000 K possible in a white balance without color adjustment. By reducing the size of the y chromaticity coordinate for the blue cells, a PDP whose color reproduction band in the blue area is wide can be achieved. Experiments performed by this inventor and others have confirmed that a light spectrum for a blue phosphor that can achieve a color temperature of more than 6000 K requires a peak wavelength of 455 nm or less. That is to say, if the peak wavelength is shifted to more than 455 nm, the color moves closer to green and color reproduction quality deteriorates. This light spectrum characteristic only applies when the blue phosphor is ignited.

The present embodiment uses specifications suitable for a 40 inch high-vision television, in which the thickness of the dielectric layer

13

is approximately 20 μm and that of protective layer

14

approximately 1.0 μm. The height of the partitions

24

is 0.1 to 0.15 mm, the partitions are spaced at intervals of 0.15 to 0.3 mm and the thickness of the phosphor layer

25

is 5 to 50 μm. The gas enclosed between the plates is a Ne—Xe type gas, of which Xe forms 5%, and the pressure inside the plates is set at 500 to 800 torr.

When the PDP is driven, the PDP is attached to various drivers and a driving circuit

300

, as shown in FIG.

21

. Power is applied between the scanning electrode

12

a

and the address electrode

22

for the cell which is to be ignited creating a discharge. Following this, a pulse voltage is applied between the scanning electrode

12

a

and the address electrode

22

to create a sustaining discharge. Discharge in the cell is accompanied by the emission of ultra-violet light, which is converted into visible light by the phosphor layer

25

. Igniting cells in this way enables images to be displayed.

Manufacturing Method for the PDP

The following is an explanation of a method used to manufacture a PDP with the above structure.

Manufacture of the Front Plate

The front plate

10

is manufactured in the following way. The discharge electrodes

12

are formed by applying a paste for forming transparent electrodes onto the front glass plate

11

and then a paste for silver electrodes on top of that using screen printing and baking the result. Then, a paste containing a lead glass material composed for example of 70% lead oxide (PbO) 15% boric acid (B

2

O

3

) and 15% silicon oxide (SiO

2

), is applied using screen printing so as to cover this structure and then baked to form the dielectric layer

13

. Finally, the protective layer

14

of magnesium oxide (MgO) is formed on the surface of the dielectric layer

13

using a chemical vapor deposition (CVD) method.

Manufacture of the Back Plate

The back plate

20

is manufactured in the following way. The address electrodes

22

are formed by screen printing a paste for silver electrodes on to the back glass plate

21

and then baking the result. A paste including TiO

2

particles and dielectric glass particles is applied on top of the address electrodes

22

using a screen printing method and the visible light reflective layer

23

formed by baking. Similarly, the partitions

24

are formed screen printing to repeatedly apply a paste including glass particles at fixed intervals, the result then being baked. At this time, a barrier should preferably also be formed on the back glass plate

21

surrounding the partitions

24

to block the flow of the sealing process. Formation of this barrier prevents the sealing glass from flowing towards the inside of the panel when it is being sealed.

The red, green and blue phosphor pastes are produced and applied to the gaps between the partitions

24

using screen printing and the phosphor layer

25

is formed by baking in air.

The phosphor pastes used here are produced in the following way.

To form the blue phosphor (BaMgAI

10

O

17

:Eu) barium carbonate (BaCO

3

), magnesium carbonate (MgCO

3

) and aluminum carbonate (α-Al

2O

3

) are combined so that the atomic ratio of Ba, Mg and Al is 1:1:10.

Next, a certain amount of europium oxide (Eu

2

O

3

) is added to the mixture and it is combined with an appropriate amount of a flux (AlF

2

, BaCl

2

) in a ball mill, and then baked in a deoxidized atmosphere (H

2

or N

2

) at a temperature of between 1400° C. to 1650° C. for a certain time, for example 30 minutes, to produce the blue phosphor.

For the red phosphor (Y

2

O

3

:Eu) a certain amount of europium oxide (Eu

2

O

3

) is added to yttrium hydroxide Y

2

(OH)

3

and mixed with an appropriate amount of the flux in the ball mill. The resulting mixture is baked in air at a temperature of between 1200° C. to 1450° C. for a certain time, for example one hour, to obtain the red phosphor.

In the case of the green phosphor (Zn

2

SiO

4

:Mn), zinc oxide (ZnO) and silicon oxide (SiO

2

) are combined so that the atomic ratio of Zn and Si is 2:1. Next, a certain amount of manganese oxide (Mn

2

O

3

) is added to this mixture and it is mixed in the ball mill. The resulting mixture is baked in air at a temperature of between 1200° C. to 1350° C. for a certain time, for example 30 minutes, to obtain the green phosphor.

Phosphor particles produced using the above methods are pulverized and then sieved, to obtain phosphorous materials with a certain particle size distribution. The phosphors for the respective colors are then mixed with a binder or solvent to obtain pastes.

The phosphor layer

25

may also be formed using methods other than the above screening printing method. For example, a method in which phosphor ink is squirted from a nozzle which is being scanned over the panel may be used. Alternately, photosensitive sheets of resin having phosphors for each color may be produced, and fixed to the face of the back glass plate

21

on which the partitions

24

are arranged. The sheets of resin are then patterned and exposed using photolithography to eliminate unnecessary components.

Sealing of the Front and Back Plates

Sealing glass (a glass frit) is applied to one or both of a front plate

10

and back plate

20

manufactured as described above, and pre-baking takes place to form a sealing glass layer. The plates are placed against each other with the discharge electrodes

12

on the front plate

10

and the address electrodes

22

on the back plate

20

at right angles. Both plates are heated, softening the sealing glass layer and sealing them together.

Then, gas is temporarily removed from the space between the sealed plates by baking the panel while its interior is evacuated. Then a discharge gas is encased in this space.

The following is a detailed explanation of the pre-baking and sealing processes.

FIG. 2

shows a structure for a sealing device used in the pre-baking and sealing processes.

The sealing device

40

includes an oven

41

to which a gas feeder valve

42

and a gas exhaust valve

43

are attached. The oven

41

heats the front plate

10

and the back plate

20

. The gas feeder valve

42

regulates the amount of atmospheric gas introduced inside the oven

41

. The exhaust valve

43

regulates the amount of gas evacuated from inside the oven

41

.

The oven

41

is capable of heating materials at high temperatures using a heater (not shown). An atmospheric gas, for example dry air containing steam at a partial pressure of around 20 torr, which forms the atmosphere in which the front and back plates are heated is introduced inside the oven

41

via the gas feeder valve

42

, and evacuated via the gas exhaust valve

43

using a vacuum pump (not shown) to create a high vacuum inside the oven

41

. The vacuum inside the oven

41

can thus be regulated by the gas feeder valve

42

and the gas exhaust valve

43

. From hereon, the expressions ‘dry gas’ and ‘dry air’ will be understood to mean gas and air that have a steam pressure of 20 torr or less (a vaporization point of 22° C. or less).

A gas drying device is located between the atmospheric gas supply source and the oven

41

. This gas drying device cools the atmospheric gas to a low temperature of minus several dozen degrees, condensing it to eliminate moisture. As a result, the amount of steam (partial pressure of steam) in the atmospheric gas can be controlled.

A platform

44

for aligning and supporting the front plate

10

and the back plate

20

is provided inside the oven

41

. Pins

45

which move the back plate while keeping it level, are installed on the upper surface of the platform

44

. Pressing mechanisms

46

are provided above the platform

44

to press the back plate

20

downwards.

An air vent

21

a

is formed near the edge of the back glass plate

21

. A glass tube

26

is attached to the air vent

21

a

, and this glass tube

26

is in turn connected to a pipe

48

that has been inserted into the oven from outside.

FIG. 3

shows a view of the interior of the oven

41

.

In

FIGS. 2 and 3

, the back plate

20

is arranged so that the lines of partitions are parallel with the horizontal plane in the drawings.

The back plate

20

is set so that it is somewhat longer horizontally than the front plate

10

, and protrudes from either side of the front plate

10

, as shown in

FIGS. 2 and 3

. (An extension line is placed in this protruding section to connect the address electrodes

22

to the driving circuit). The pins

45

and the pressing mechanisms

46

are arranged so that they grip the protruding part of the back plate

20

from above and below at each of the four corners.

The upper ends of the four pins

45

protrude upwards from the upper surface of the platform

44

, and are moved up and down simultaneously by a pin adjustment mechanism (not shown) fitted inside the platform

44

.

Each of the four pressing mechanisms

46

is constructed from a cylindrical holder

46

a

, a slide

46

b

and a spring

46

c

. The holder

46

a

is fixed to the roof of the oven. The slide

46

b

is inserted into the holder

46

a

so that it is free to move up and down. The spring

46

c

inside the holder

46

a

applies an opposing force to the lower end of the slider

46

b

, causing it to press down on the back plate

20

.

FIG. 4

shows the operations performed for the preliminary heating process and the sealing process using the sealing device.

The pre-baking process, the preliminary heating process and the sealing process will now be explained with reference to the drawings.

Pre-baking Process

In this process, a glass attachment layer

15

is formed around the edge of the surface of the front plate

10

facing the back plate

20

, the edge of the surface of the back plate

20

facing the front plate

10

, or the edges of the facing surfaces of both the front plate

10

and the back plate

20

, by applying a sealing glass paste. In the drawings, the sealing glass layer

15

is formed on the surface of the front plate

10

.

The front plate

10

and the back plate

20

are placed together in alignment before being positioned on the prescribed area of the platform

44

. Then the pressing mechanisms

46

are set to press down the back plate

20

(See

FIG. 4

, A).

Next, the following operations are performed while atmospheric gas (dry air) is being circulated through the oven

41

(or while the vacuum is being created by evacuation from the gas exhaust valve

43

).

The pins

45

are raised, lifting up the back plate

20

in an even motion (See

FIG. 4

, B). This widens the gap between the front plate

10

and the back plate

20

and exposes the surface of the back plate

20

on which the phosphor layer

25

to the gas inside the oven

41

.

The inside of the oven

41

is heated to a pre-baking temperature of around 350° C. with the plates still in this position, and pre-baking takes place by keeping the oven

41

at this temperature for between 10 to 30 minutes.

Preliminary Heating Process

The plates

10

and

20

are heated to a higher temperature to release the gas that they have absorbed. When a certain temperature, for example 400° C., is reached, the preliminary heating process is terminated.

Sealing Process

Next, the pins

45

are lowered so that the back plate

20

is once more fitted against the front plate

10

, with the back plate positioned just as it was originally (See

FIG. 4

, C).

When the temperature inside the oven

41

has reached a sealing temperature higher than the softening point of the sealing glass layer

15

(around 450° C.), this temperature is maintained for between 10 to 20 minutes. Here, the edges of the front plate

10

and the back plate

20

are sealed by the softened sealing glass. Meanwhile, the back plate

20

is pressed down onto the front plate

10

by the pressing mechanisms

46

, ensuring that the plates are sealed in a controlled manner.

The sealing method used in the present embodiment differs from the sealing method used in the related art by demonstrating the following effects.

Normally, steam or other gas has been absorbed by the front plate and the back plate, but the absorbed gas can be released by heating the plates.

In a manufacturing method commonly used in the related art, the sealing process is performed by fitting the front and back plates together at room temperature after the passages

67

, so this structure does not impede the circulation of the gas at all. Pre-baking process has been performed, and then heating them to seal them together. This means that the gas that has been absorbed by the plates is released during the sealing process. A certain amount of the gas absorbed by the plates is released during the pre-baking process. However, since the plates are kept in atmospheric conditions at room temperature until the start of the sealing process gas is once more be absorbed, and this gas is released during the sealing process. The released gas is trapped in the narrow space between the plates. Measurements have shown that the partial pressure of steam in this space regularly reaches

20

torr or more.

As a result, the phosphor layer

25

inside this space is prone to heat deterioration caused by gas (particularly steam released by the protective layer

14

). If the phosphor layer

25

(in particular the blue phosphor) experiences heat deterioration, its luminous intensity will be reduced.

In contrast, in the manufacturing method used in the present embodiment, steam and the like which has been absorbed by the front and back plates

10

and

20

is released during the sealing process and the preliminary heating process, but the gas generated is not trapped in the space between the plates as the gap between them has been made wider. After the preliminary heating has been completed, the plates

10

and

20

are sealed together while still hot, and so moisture and the like is not absorbed by the plates after the end of the preliminary heating process. Thus, the amount of gas generated by plates

10

and

20

during the sealing process is reduced, and heat deterioration of the phosphor layer

25

prevented.

In the present embodiment, the part of the manufacturing process from the preliminary heating process to the sealing process is performed in an atmosphere through which dry air is circulated, so that heat deterioration of the phosphor layer

25

caused by steam contained in the atmospheric gas does not occur.

Furthermore, use of the sealing device

40

enables the front plate

10

and the back plate

20

to be aligned and then sealed while still in this aligned position.

Next, the panel is cooled and removed from the oven

41

. A driving circuit or similar used in the aging process is connected to the discharge electrodes, and the aging process is performed to stabilize the luminous intensity and discharge characteristics.

FIG. 5

shows a structure of an aging device

50

for performing the aging process in the present embodiment. The aging device

50

is constructed from pipes

52

a

and

52

b

, valves

53

a

and

53

b

and a driving circuit

54

. The pipes

52

a

and

52

b

circulate a discharge gas through the inside of a panel

51

.

The valves

53

a

and

53

b

regulate the pressure of the discharge gas inside the panel

51

. The driving circuit

54

is used to apply a voltage as a pulse.

A back plate

55

is formed from address electrodes, a visible light reflective layer and partitions. Two or more air vents

56

are formed in the non-display area of the back plate

55

to allow passage to the inside of the panel. These air vents

56

include the air vent

21

a

and other, newly-formed, air vents. A glass tube

57

is attached to each of these air vents and the back plate

55

is placed on a platform (not shown).

Then the glass tubes

57

are connected to the pipes

52

a

and

52

b

used for circulating the discharge gas. Next, after a vacuum is formed inside the panel

51

using the pipe

52

a

, a discharge gas

58

is introduced using the pipe

52

b

. The valves

53

a

and

53

b

are then adjusted so that the discharge gas will continue to flow at a certain flow rate while being maintained at a certain pressure. It is desirable that the gas flow rate be kept at a uniform level, since fluctuations in the flow rate cause the discharge voltage to fluctuate. This kind of situation can be avoided altogether by estimating the fluctuation rate in advance and applying a discharge voltage generous enough to cover any variations.

When the air vents

56

are formed in two places as in the drawing, they should be positioned in diagonally opposite corners of the back plate

55

, with the partition walls running vertically between them. This kind of positioning enables the gas introduced inside the panel to flow in a satisfactory manner.

In the present invention, a dry inert gas such as He, Ne, Ar or Xe, or a mixture of the above, is circulated through the space inside the panel as the discharge gas, and the discharge gas pressure is set at a level of 100 to 760 torr.

After the gas pressure is regulated, a certain voltage is applied to the discharge electrodes formed in the front plate

58

using the driving circuit

54

, while the gas is still circulating through the inside of the panel. This generates a discharge inside the panel

51

, which is then aged for a certain time.

By continuing to produce a discharge while circulating the discharge gas inside the panel

51

, gas, including steam generated inside the panel, can be evacuated, and the deterioration in the luminescence characteristics of the phosphor layer generated during aging in the related art is reduced.

In addition, dry gas is used as the discharge gas introduced inside the panel, reducing the heat deterioration created when the phosphor layer comes into contact with steam contained in the discharge gas.

To achieve the above effects, it is vital that gas generated within the extremely narrow passages formed by the partitions inside panel

51

be released efficiently during the aging process. The discharge gas introduced thus needs to be able to flow evenly through the passages formed by the partitions.

FIGS. 6

to

12

show various panel structures which achieve this effect. The partitions run in uniform parallel lines across the whole surface of the panel, but

FIGS. 6

to

12

shows only a number of these lines on either side of the panel.

FIG. 6

shows a panel having a structure in which the shortest space between a sealing glass layer

62

, running at right angles to partitions

61

,and partition ends

63

is wider than the shortest space between a sealing glass layer

64

, running parallel to the partitions

61

, and a neighboring partition

61

. The discharge gas introduced from an air vent

65

a

spreads out in the area

66

a

formed above the ends of the partitions, flows evenly into the passages

67

between the partitions and is then evacuated from an air vent

65

b

located in a space

66

b

formed below the ends of the partitions. (Note that the terms ‘above’ and ‘below’ only apply to the view of the panel shown in the drawing) Gas generated inside the panel can be evacuated efficiently, reducing the phosphor deterioration experienced during the aging process.

In this structure, the difference between the shortest space between sealing glass layers

62

and partition ends

63

and the shortest space between sealing glass layers

64

and a neighboring partition

61

, is widened. This enables the gas to flow more evenly through the passages

67

between the partitions, because the gas introduced from the air vent

65

a

, spreads out in the space

66

a

in the vicinity of the air vent

65

a

, and can thus be easily distributed into each of the passages

67

and evacuated from the passages

67

. Here, a structure like that shown in

FIG. 7

, in which at least one part of the sealing glass layer

64

running parallel to the partitions is connected to the nearest partition, is the most effective. This is because discharge is not created outside the partitions on either side of the panel, and so there is no need for gas to flow into this part. If the flow of gas into this part of the panel can be interrupted, the flow of gas in and out of the discharge areas where discharge is created during the aging process can be performed more efficiently.

The distance between the ends of the partitions and the sealing glass layer bordering on

66

a

is a concern only for the part of the panel interior near to the air vent

65

a

from which the gas enters. If the partition end

63

which is furthest away from the air vent

65

a

touches the sealing glass layer

62

, the gas introduced via the air vent

65

a

into the space

66

a

is still distributed to the passages

67

, so this structure does not impede the circulation of the gas at all. In other words, if the part of the panel near to the air vent

65

a

is narrow, the gas will instead disperse into a wider space where it can circulate more easily, and it will not be possible to distribute the gas effectively to the passages

67

. From hereon, any mention of the distance between the partition ends bordering on the space

66

a

and the sealing glass layer (or the barrier) will refer to the distance relating to partition ends other than that furthest away from the air vent into which the gas is introduced.

Similarly, the distance between the ends of the partitions and the sealing glass layer bordering on space

66

b

is a concern only for the part of the panel interior near to the air vent

65

b

from which the gas enters. If the partition end

63

which is furthest away from the air vent

65

a

touches the sealing glass layer

62

, the gas introduced via the air vent

65

a

into the space

66

b

is still distributed to the In other words, if the part of the panel near to the air vent

65

b

is narrow, the gas will instead disperse into a wider space where it can circulate more easily, and it will not be possible to distribute the gas effectively to the passages

67

. From hereon, any mention of the distance between the partition ends bordering on the space

66

b

and the sealing glass layer (or the barrier) will refer to the distance relating to partition ends other than that furthest away from the air vent into which the gas is introduced.

If the gap between the partition ends and the sealing glass layer in the space

66

b

from which the gas is evacuated is narrow it becomes more difficult to evacuate the gas flowing from the passages

67

from the air vent

65

b

after it has passed through the space

66

b

. However, the efficiency of gas distribution to the passages

67

may still be improved by widening the distance between the partition ends

63

and sealing glass layer

62

bordering on the space

66

a

as specified above. Of course, if the space

66

b

is widened greater efficiency in evacuating gas from the passages

67

to the space

66

b

can be achieved. Therefore, the flow of gas through the passages

67

can be achieved more efficiently by determining the gap between partition ends and sealing glass layer, as described above, for both

66

a

and

66

b.

FIG. 8

shows a structure for a panel in which barriers

81

and

82

are formed between the sealing glass layers

62

and

64

and the lines of partitions. The barriers

81

and

82

prevent the sealing glass layers

62

and

64

from flowing inside the panel when sealing takes place. The shortest distance between the barrier

81

, running at right angles to the partitions

61

, and the partition ends

63

is wider than the shortest distance between the barrier

82

, running parallel to the partitions

61

, and the neighboring partition

61

. The discharge gas introduced from the air vent

65

a

spreads out in the area

66

a

formed above the ends of the partitions, flows evenly through the passages

67

between the partitions and is then evacuated from the air vent

65

b

after passing through a space

66

b

formed below the ends of the partitions. (Note that the terms ‘above’ and ‘below’ only apply to the view of the panel shown in the drawing) Gas generated inside the panel can be evacuated efficiently, reducing the phosphor deterioration experienced during the aging process.

In this structure, the difference between the shortest space between the barrier

81

and partition ends

63

, and the shortest space between the barrier

82

and a neighboring partition

61

is widened. This enables the gas to flow more evenly through the passages

67

between the partitions. Here, a structure like that shown in

FIG. 9

, in which at least one part of each of the barriers

82

running parallel to the partitions is in contact with the nearest partition

61

, is the most effective. This is because discharge is not created outside of the partitions on either side of the panel, and so there is no need for gas to flow into this part. If the flow of gas into this part of the panel can be interrupted, the flow of gas in and out of the discharge areas where discharge is created during aging can be performed more efficiently.

Alternatively, the same effect may be obtained by a panel constructed as shown in FIG.

10

. Here, only the barriers

81

running at right angles to the partitions

61

are formed, and the partitions

61

and the sealing glass layer

64

are connected.

The position of the air vents

65

a

and

65

b

need not be limited to above and below the partition ends. The air vents

65

a

and

65

b

may be placed adjacent to the midsection of the partitions

61

, as shown in FIG.

11

. Here, the partition

61

and the barrier

82

located on either side of the air vents

65

a

and

65

b

may be connected as shown, limiting the circulation of gas to a one-way flow and enabling the introduction of gas into the passages to be performed more effectively.

As long as gas can be introduced and evacuated the number of air vents need not be limited to two, and a larger number may be used. The panel may be divided by a partition

83

, and the introduction and evacuation of gas regulated separately in each part, as shown in FIG.

12

.

After aging has been performed, the panel is returned to the oven

41

, the temperature lowered to an evacuation temperature lower than the softening point of the sealing glass, for example around 350° C. This evacuation temperature is sustained for one hour, and the panel heated while gas is removed from between the plates by evacuating until a high vacuum of 8×10

−7

torr is reached. This evacuation process takes place by connecting a vacuum pump (not shown) to the pipe

48

. Only one of the air vents connected to the pipe needs to be open however, and the remaining air vents are closed so that they do not release gas into the panel.

After this evacuation process the PDP is manufactured in the following way. First, the panel is cooled to room temperature with the space between the plates kept as a vacuum. Then a discharge gas is introduced into the space between the plates through the open glass tube. All of the air vents are then sealed and the glass tubes removed.

By performing the aging process as described above, the heat deterioration of the phosphors that was unavoidable in the aging process used in the related art can be reduced. The reasons for this are examined below.

Firstly, the ability of the blue phosphor used (BaMgAl

10

O

17

:Eu) to withstand electric discharge was evaluated using a device like the one shown in FIG.

13

.

This assessment device evaluates the luminescence characteristics of the phosphor before and after the application of an electric discharge for a certain time. First, a quantity of the corresponding phosphor was applied to the inner surface of a discharge tube

110

. A discharge gas

111

was introduced inside the discharge tube

110

at a certain pressure, and a discharge created by applying voltage between a pair of electrodes

112

. The discharge gas

111

was a mixture of Ne, Xe and steam and the gas pressure was set at 100 torr. The ratio of Ne and Xe was fixed at 95:5, and evaluation of the luminescence characteristics of the phosphor was performed by varying the amount of steam (or the vaporization point). A heat eliminator

113

, in this case BaO, was placed inside the discharge tube

110

to eliminate heat generated inside the tube.

FIGS. 14

shows the rate of variation in luminous intensity resulting from discharge (luminosity before and after the discharge) and

FIG. 15

results measuring the y chromaticity value after the discharge. Both sets of results apply to the blue phosphor used (BaMgAl

10

O

17

:Eu). The horizontal axis in both drawings shows the partial pressure of steam contained in the discharge gas.

The y chromaticity value of the blue phosphor before the experiment commenced was 0.052.

The luminous intensity after the discharge grew weaker as the partial pressure of the steam was increased. When the partial pressure of the steam was in the region of 0 torr, no variation in chromaticity caused by the discharge was observed, but variations in chromaticity increased along with the partial pressure of the steam. Such increases in the y value of the blue phosphor will cause the color reproduction band width of the panel to become narrower. If the deterioration in luminous intensity after discharge is inferred from the change in the y value however, it is larger than the value for deterioration caused only by heating the panel in steam.

Consequently, the deterioration in the blue phosphor (BaMgAl

10

O

7

:Eu) during the aging process performed on the PDP may be considered to be a result of deterioration caused by gas, including steam, generated during the aging process by the protective MgO layer on the front plate, the phosphor layer formed on the back plate and the partitions, compounded by deterioration caused by ion impact and vacuum ultraviolet irradiation generated by discharge during the aging process.

Since deterioration caused by ultraviolet irradiation is an inevitable consequence of the aging process, reducing the partial pressure of the steam contained in the discharge gas, the other cause of phosphor deterioration, is clearly capable of preventing deterioration in the luminescence characteristics of the blue phosphor (BaMgAl

10

O

17

:Eu).

In the aging process itself, the fact that discharge occurs in the narrow spaces formed by the partitions, causing the gas containing steam generated by the protective layer (MgO), the phosphor layer and the partitions to be trapped in these spaces is likely to have an impact on the phosphors. In other words, when discharge occurs the surface of the phosphor layer is heated to a high temperature of around 1000° C. by the generated plasma. At such a high temperature, sputtering is caused as steam generated by the plasma makes contact with the surface of the phosphor layer, causing phosphors to deteriorate.

Accordingly, heat deterioration in the phosphors caused by contact between the gas and the phosphor layer can be prevented by evacuating the gas, including steam, produced during discharge from the discharge space.

In this embodiment, a discharge gas was circulated through the inside of the panel continuously during the aging process, but the same effect may be achieved by circulating the discharge gas inside the panel intermittently by repeating the introduction and evacuation of the discharge gas at intervals. Although introduction and evacuation of the discharge gas is performed only intermittently, the gas including steam inside the discharge space can still be evacuated effectively.

Alternatively, a plurality of discharges may take place intermittently, so that the discharge gas in the discharge space can be replaced in the intervals between discharges. In this case, two or more air vents are unnecessary, as gas can be exchanged between discharges using only one air vent to perform both introduction and evacuation.

If the discharge gas circulated through the inside of the panel includes an overly large amount of steam, this steam will make contact with the phosphors, resulting in heat deterioration. Thus, the discharge gas introduced inside the panel should preferably be a dry gas containing as little steam as possible.

If the results shown in

FIGS. 14 and 15

are also taken into account, the partial pressure of the steam in the gas circulated through the space between the plates should be of 15 torr or less (i.e. have a vaporization point of 20° C. or lower). The lower the partial pressure of the steam the more the deterioration in luminescence characteristics for the phosphors can be limited, so a partial pressure of 10 torr or less (a vaporization point of 10° C. or less), 5 torr or less (1° C. or lower), 1 torr or less (−20° C. or less) or even 0.1 torr or less (−40° C. or less) is desirable if it can be achieved.

First Study

TABLE 1

PANEL LUMINESCENCE CHARACTERISTICS

COLOR

TEMPERATURE

PANEL

WHEN ALL CELLS IN

PANEL

LUMINANCE

PANEL IGNITED

NUMBER

(cd/m

2

)

(k)

1

520

8100

2

500

7000

3

470

6300

Table 1

A PDP

1

in Table 1 is a PDP relating to this study, which was manufactured by performing an aging process based on the above embodiment on a panel constructed as shown in FIG.

8

. The discharge gas introduced during the aging process was a mixture of Ne and Xe in a ratio of 95:5, and the partial pressure of the steam contained in the gas introduced inside the plates 1 torr or less. The discharge gas pressure was 500 torr.

A PDP represented by the number

2

in the table is a PDP relating to this study, which was constructed as shown in

FIG. 16

, so that the shortest distance between the barrier

81

running at right angles to the partitions

61

, and the partition ends

63

is as narrow as possible when compared to the shortest distance between the barrier

82

running parallel to the partitions

61

and the nearest partition

61

. An aging process was performed on this panel in the same way as in the above embodiment.

A PDP

3

in the table is a PDP provided for the sake of comparison, which was constructed as in

FIG. 16

with a single air vent

65

placed as shown in FIG.

17

. The aging process was performed with the air vent in a sealed state.

The discharge in the aging process was performed on each of the above PDPs for 12 hours, and other manufacturing processes were performed under the same conditions for each PDP. Furthermore, the construction of the panel, apart from the air vents and the barriers, was the same in each case. The thickness of the phosphor layer was 30 μm and a discharge gas of 95% Ne to 5% Xe was introduced. Aging was performed by applying a pulse alternating current of 200 V, 50 Hz alternately between discharge electrodes.

After aging was completed, white ignition was performed by igniting all the cells in the manufactured panels to assess their luminescence characteristics (the results of this assessment are shown in Table 1). PDP

1

showed the most satisfactory characteristics. The reason that the characteristics of PDP

1

were more satisfactory than those of PDP

2

is most likely because PDP

1

allowed the even flow of discharge gas through the lines of passages between the partitions and evacuated the gas containing steam generated inside of the panel efficiently during the aging process. In PDP

2

, in contrast, most of the discharge gas introduced from the air vent

65

a

passed into a space

161

formed between the leftmost (in the drawing) partition and the barrier

82

before flowing into a space

66

b

and being evacuated from the air vent

65

b

. As a result, most of the discharge gas was evacuated without being distributed from the space

66

a

above the partition ends into the passages

67

, so that the gas containing steam generated in the spaces between the partitions could not be evacuated with any great efficiency.

The PDP

3

could not evacuate the gas containing steam from the spaces between the partitions, so its luminescence characteristics are lower than those of the PDPs

1

and

2

.

Both PDPs

1

and

2

have much more highly-developed panel characteristics than the PDP

3

aged using conventional methods. The reason for this is that evacuating gas generated inside the panel during the aging process prevented the panel characteristics from deteriorating.

The luminescence characteristics of panels constructed as shown in

FIGS. 8

,

16

and

17

were shown by the present study, but panels having a structure like those shown in any one of

FIGS. 9

to

12

can evacuate gas generated in the spaces between the lines of partitions efficiently and so luminescence characteristics equivalent to those in the present study may be obtained.

Second Embodiment

In this embodiment, the aging process and subsequent processes differ from those in the first embodiment, but the structure of the PDP and the manufacturing method used are identical, so that only those points unique to this embodiment will be explained here.

In the present embodiment, after the front and back plates have been sealed, the aging process is performed under the conditions normally prevailing in the related art. This method is a simple one, in which a pulse discharge is applied between discharge electrodes to generate a discharge. However, in this conventional aging process, heat deterioration in the phosphors as described above causes a marked deterioration in the luminous intensity and discharge characteristics to occur. This embodiment aims to effectively restore the deterioration in the luminescence characteristics caused to the phosphor layer during the aging process.

With this aim in mind, the following additional processes are performed in the present embodiment after completion of the aging process.

FIG. 18

shows a structure of a panel manufacturing device which performs the aging process and the subsequent heating process in the present embodiment. The panel manufacturing device is constructed from pipes

102

a

and

102

b

, valves

103

a

and

103

b

, a driving circuit

104

, and an oven

108

. The pipes

102

a

and

102

b

introduce and evacuate gas from the inside of a panel

101

. The valves

103

a

and

103

b

regulate the gas pressure inside the panel

101

. The driving circuit

104

applies a discharge voltage.

Two or more air vents

106

are formed in the non-display area of a back glass plate

105

, upon which address electrodes, a visible light reflective layer, partitions and a phosphor layer are formed, to provide access to the inside of the panel (these include newly-formed air vents in addition to the air vent

21

a

). Glass tubes

107

are attached to these air vents

106

. The glass tubes

107

are then connected to pipes

102

a

and

102

b

through which discharge gas is circulated. After this connection is formed, the panel

101

is heated to a certain temperature while its inside is evacuated via pipe

102

b

to form a vacuum (the evacuation process). After the panel is cooled, discharge gas is introduced at a certain pressure via the pipe

102

a

. Then a certain voltage is applied between the electrodes formed on a front plate

109

using the driving circuit

104

, generating a discharge inside the panel

101

, and aging is performed for a certain time.

The discharge gas used in the present embodiment is an inert gas such as He, Ne, Ar, Xe or a mixture of the above, and the discharge gas pressure is set at between 100 to 760 torr.

After the aging process is completed, the discharge gas inside the panel is evacuated via the pipe

102

b

, and then dry air is introduced via the pipe

102

a

. The panel

101

is heated to a certain temperature such that the sealing glass does not melt, while a constant flow of dry air is continually circulated through the inside of the panel

101

.

The PDP is manufactured in the following way. After the panel

101

is cooled, its inside is evacuated via the pipe

102

b

to form a vacuum. Then discharge gas with a certain composition is introduced via the pipe

102

a

, and the glass tubes

107

are sealed.

The deterioration in the luminescence characteristics of the phosphor layer generated during the aging process can be restored by heating the panel after discharge has occurred, as described above. If this heating process is performed so that heating takes place while a dry gas is being fed inside the panel the degree of restoration can be improved. When such a dry gas is used, it can be circulated more efficiently through the discharge space by fixing the position of the air vents as described in the first embodiment (See

FIGS. 6

to

12

), further improving the degree of restoration.

Alternately, the characteristics of the phosphor layer may be restored simply by evacuating the gas generated inside the panel during heating, rather than by circulating dry gas within the panel, as this process still enables the steam generated inside the panel during the heating process to be evacuated.

The deterioration in the phosphor layer may even be restored to a certain extent merely by introducing dry gas inside the panel, rather than circulating dry gas within the discharge area. However, the amount of steam that can be evacuated is relatively small when compared with the amount evacuated when the gas is circulated through the inner space, and so the degree of restoration is small.

Even if the panel is heated after discharge without evacuating the discharge gas, luminescence characteristics will still be repaired to a certain degree. However, the degree of restoration will be higher if the discharge gas inside the panel is evacuated once after discharge has occurred.

The following is a consideration of how the above method can effectively restore luminescence characteristics.

Table 2 shows changes in luminescence characteristics both before and after an aging process is performed on a plasma display panel. The panel is only coated with the blue phosphor (BaMgAl

10

O

17

:Eu), since this phosphor is accepted as being particularly susceptible to deterioration of luminescence characteristics during the aging process.

TABLE 2

LUMINESCENCE CHARACTERISTICS OF BLUE

PHOSPHOR BEFORE AND AFTER AGING PROCESS

RELATIVE

LUMINOUS

INTENSITY

OF BLUE

y VALUE OF BLUE

PHOSPHOR

PHOSPHOR

BEFORE AGING PROCESS

100

0.085

AFTER AGING PROCESS

69

0.092

Table 2

Luminous intensity was evaluated with 100 taken as the level of luminous intensity prior to the aging process. As well as generating a dramatic deterioration in luminous intensity, the aging process caused the y chromaticity value for the blue phosphor to increase. This demonstrated that the characteristics of the phosphor layer deteriorate by undergoing the aging process.

FIGS. 19 and 20

show the results for the peak baking temperature dependency for relative luminous intensity and the y chromaticity value respectively. These results were produced by reheating the blue phosphor (BaMgAl

10

O

17

:Eu), which had experienced deterioration in the y chromaticity value and luminous intensity during the aging process, in dry air (partial pressure of steam 2 torr) at a sustained peak temperature for 30 minutes. Relative luminous intensity was determined by taking the luminous intensity of the blue phosphor prior to the aging process as

100

, and the y chromaticity value of a completely unheated blue phosphor was 0.052.

It can be seen that the luminescence characteristics (luminous intensity and the y chromaticity value) of a phosphor which deteriorated during the aging process were restored by reheating the phosphor in a dry atmosphere. In other words, the deterioration of the blue phosphor during the aging process is a reversible reaction. Additionally, a peak baking temperature of from about 300° C. was effective in restoring luminescence characteristics. From this point increases in peak baking temperature caused a corresponding improvement in the luminescence characteristics, but a saturation point was reached at around 500° C. It was also found that lengthening the time at which the phosphor was baked at the peak temperature caused the restoration of the luminescence characteristics to be still greater, although this effect is not shown in the drawings.

Additionally, although not shown in the drawings, heating the phosphor in a gas composed of a mixture of Ne and Xe demonstrated that the atmosphere in which heating is performed has little impact on the restoration of the y chromaticity value, which showed the same rate of improvement here as was the case when dry air was used. The restoration of luminescence characteristics, however, was found to be greater when heating was performed in dry air rather than in a Ne/Xe mixture. The reason for this is that the change in y chromaticity value is caused by steam, meaning that restoration depends not on the type of gas used, but on the partial pressure of the steam. In contrast, regaining luminous intensity necessitates that the damage generated in the phosphor by ion impact and vacuum ultraviolet irradiation be restored. As a result, reheating in an atmosphere containing oxygen is likely to increase the degree of restoration.

The following is a consideration of the relation between the partial pressure of steam contained in the dry air and the degree of luminescence characteristic restoration. As explained above, lowering the partial pressure of the steam in the dry air makes the generation of heat deterioration produced by steam coming into contact with the phosphor less likely. Thus, reducing the partial pressure of the steam increases the rate of restoration for the luminescence characteristics of the blue phosphor, with the best results being obtained starting from a partial pressure of around 15 torr (a vaporization point of 20° C. or less). Since the deterioration in luminescence characteristics can be further restricted by reducing the partial pressure of the steam further, a partial pressure of 10 torr or less (a vaporization point of 100° C. or less), 5 torr or less (1° C. or less), 1 torr or less (−20° C. or less) or even 0.1 torr or less (−40° C. or less) is desirable if it can be achieved. The relation between the partial pressure of steam in the dry air and the effect on restoration is also supported by the graphs shown in

FIGS. 14 and 15

. Since the drawings are graphs showing characteristics obtained when a discharge has been performed, however, while here we are concerned with the relation between the degree of restoration in deteriorated phosphor characteristics and the partial pressure of steam in the heating atmosphere, it is not possible to state that the effects shown in

FIGS. 14 and 15

are exactly the same. However, they do show the same general trend.

Second Study

TABLE 3

PANEL HEATING CONDITIONS AND LUMINESCENCE CHARACTERISTICS

RELATIVE

COMPARISON OF

DRY GAS

PEAK HEATING

LUMINOUS

PEAK INTENSITY

WHITE COLOR

TYPE USED

TEMPERATURE (° C.)

INTENSITY OF

Y VALUE OF

OF LIGHT

TEMPERATURE

PANEL

DURING

(SUSTAINED FOR

BLUE

BLUE

SPECTRUM

ALL CELLS

NUMBER

HEATING

30 MINS)

PHOSPHOR

PHOSPHOR

(BLUE/GREEN)

IGNITED (K)

1

DRY AIR

350

125

0.076

1.05

9300

2

DRY AIR

390

131

0.059

1.15

10600

3

DRY AIR

410

135

0.053

1.19

11000

4

Ne—Xe

350

112

0.076

0.94

8400

5

VACUUM

350

110

0.075

0.91

7800

6

DRY AIR

350

127

0.076

1.09

9600

7

DRY AIR

350

125

0.078

1.04

9000

8

Ne—Xe

350

106

0.080

0.80

7000

9

—

—

100

0.092

0.67

5800

Table 3

PDPs Nos 1 to 8 shown in Table 3 are PDPs manufactured based on above the embodiments. The panels 1 to 4 are all panels in which the heating process following the aging process was performed in the following way. First the panels were heated to a certain temperature while a dry gas (partial pressure of steam 2 torr) was circulated through the space between them. Then the panels were cooled and evacuated, and a discharge gas introduced. The panels varied in the heating temperature and type of gas used. It should be noted that the peak heating temperature (highest temperature) was sustained for 30 minutes. After the aging process, the PDP

5

shown in Table 3 was heated while the inside of the panel was evacuated. Then the panel was cooled and evacuated, and a discharge gas introduced.

The PDP

6

was heated to a certain temperature while dry air (partial pressure of steam 2 torr) was circulated through the inside of the panel. The panel then continued to be heated while it was evacuated. It was then cooled, and a discharge gas introduced.

In the case of the PDP

7

, dry air (partial pressure of steam 2 torr) was introduced, and then the panel was heated with the dry gas sealed inside without being circulated. The panel was cooled and then evacuated, before a discharge gas was introduced. The PDP

8

is a panel manufactured using conventional methods, which was simply heated after the aging process.

The PDP

9

was included for the sake of comparison, and is a panel manufactured using conventional methods, exhibiting the luminescence characteristics shown following the completion of the aging process.

Discharge performed during the aging process took place for each of these PDPs for 24 hours, and the manufacturing process up until the end of the aging process was performed under the same conditions for all of the PDPS. All of the panels had the same panel structure, the thickness of the phosphor layer in each case being 30 μm and the discharge gas a mixture of Ne (95%) and Xe (5%) introduced at a pressure of 500 torr. The luminous intensity and y chromaticity value measured when the blue phosphor was ignited were taken as luminescence characteristics. Furthermore, the color temperature of the panel at a white a balance without color adjustment (the panel color temperature when the blue, green and red cells were caused to emit the same electric power creating a white display) and the peak intensity of the light spectrum produced when the blue and green cells were caused to emit the same electric power (blue and green colors) are measured. The luminous intensity of the panel

9

is shown as 100 to form a relative luminous intensity value for the sake of comparison.

If the luminescence characteristic results are examined, it can be seen that all of the PDPS

1

to

8

in the present experiment have better luminescence characteristics than the conventional PDP

9

.

If the data for PDPS

1

to

3

is compared, it becomes clear that the luminescence characteristics for panels heated at a higher temperature following the aging process are more satisfactory. This is because increases in the heating temperature improve the restoration rate for the blue phosphor damaged during the aging process.

Furthermore, if the data for PDPs

1

,

4

and

5

is compared, it can be seen that a dry gas including oxygen is the heating atmosphere providing the most satisfactory luminescence characteristics. This is due to the fact that oxygen lost from the phosphor during the aging process can be restored by heating the panel in an atmosphere including oxygen.

Additionally, if the data for PDPs

1

and

6

is compared, is can be seen that the luminescence characteristics for a PDP which is evacuated without being cooled after the aging process are more satisfactory. This is because performing evacuation without cooling in this manner enables the adsorption gas from inside the panel to be evacuated efficiently.

Even if the gas is simply sealed inside the panel without being circulated, a certain amount of improvement in luminescence characteristics can be obtained, as shown by the data for the PDP

7

.

A comparison of the data for the PDPs

4

and

8

shows that a measure of improvement in luminescence characteristics can be obtained just by heating the panel after the aging process, but that a greater degree of restoration can be obtained by evacuating the inside of the panel once before the heating is performed (see the results for PDP

8

). Additionally, improved panel characteristics can be obtained by heating the panel following the aging process without evacuating it even once, so that it is heated with gas containing steam still remaining inside, as is the case with the PDP

8

. The reason for this is that the influence of ultraviolet rays on the phosphor during discharge is less than it would be if discharge took place when a large amount of gas containing steam was still present inside the panel.

If the panel is heated to a temperature of 370° C. or more during the heating process following the aging process, the luminous intensity improves considerably, while almost uniform chromaticity values can be obtained. Heating the panel to a temperature of 400° C. or more allows even higher luminous intensity to be obtained.

Measurements for color temperature that has not received color adjustment, and for peak intensity comparisons in the light spectrum of the blue and green phosphors can be obtained by operating a manufactured PDP, or by taking measurements in the following way.

The front and back plates are taken apart, and an ultraviolet lamp used to shine ultraviolet rays onto phosphor layer exposed on the back plate, and the visible light generated is measured. When the above panel was measured using this method the same values were obtained as was the case when the manufactured PDP was activated and measurements taken. This method is particularly valuable when the visible light generated by the phosphors cannot be accurately caught, such as when colored glass is used for the front plate.

The present invention need not be limited to the above mentioned embodiments, and the following variations are also possible.

For example, when the sealing process is performed, as in the first embodiment, using a conventional method (a method in which the front and back panels are simply heated in an oven), the heat deterioration generated during the sealing process may be restored by heating the panel at a certain temperature once the aging process is complete, as is performed in the second embodiment.

In the second embodiment, the whole panel was placed in an oven and heated to restore the characteristics of the phosphor after the aging process, but this restoration may be performed by heating only the phosphor layer. For example, a laser beam may be scanned across the front plate on top of the phosphor layer and the surface of the back plate in order to heat the phosphor layer. This method, unlike the case in which the whole panel is heated, enables the phosphor layer to be heated without heating the sealing glass, so the phosphor layer may be heated to a temperature higher than the softening point of the sealing glass. Specifically, when the characteristics of the phosphor layer are restored by a heating process, the panel may be heated until it reaches a saturation temperature of 500° C. Accordingly, differences in the heating temperature cease to cause differences in the degree of restoration. This process should preferably be performed while dry gas is being circulated through the inside of the panel, while the inside of the panel is being evacuated, or after the partial pressure of the steam inside the panel has been reduced and a dry gas introduced. It may also be possible to heat the panel to a temperature of around 500° C. using an oven, but the temperature attainable in this method is limited by the softening point of the sealing glass. If the softening point of the sealing glass is less than 500° C., it is impossible to heat the panel to a temperature of 500° C. or more. The laser method is, however, not restricted by the softening point of the sealing glass.

Alternately, the phosphors can be heated by circulating a heating medium, such as an inert gas heated to a certain temperature, inside the discharge area, thus restoring the characteristics of the phosphor. As was the case with the laser method and unlike the method in which the whole panel is heated, this method heats the phosphors without heating the sealing glass, so the phosphors may be heated to a temperature higher than the softening point of the sealing glass.

When the method used in the second embodiment is combined with that of the first embodiment, heating the panel while circulating a gas including oxygen inside it is preferable as the oxygen lost from the phosphors can be restored.

Furthermore, the phosphors need not be made from the above mentioned materials, and may be composed as shown below.

Blue phosphor: (Ba,Sr)MgAl

10

O

17

:Eu

Green phosphor: BaAl

12

O

19

:Mn

Red phosphor: (Y,Gd)BO

3

:Eu

Finally, the above embodiments showed an example of a surface discharge PDP, but may equally apply to an opposing discharge PDP. The same effects may also be obtained for a DC PDP.

Possible Industrial Application

The PDP manufacturing method in the present invention may be used to manufacture PDPs for use as display screens in televisions, computer monitors and the like.

Claims

1. A PDP manufacturing method, for manufacturing a PDP comprising a front plate and a back plate, on at least one of which discharge electrodes have been arranged and on at least one of whose inner surfaces a blue phosphor layer containing BaMgAl10O17:Eu has been formed, the front and back plates being sealed together so that an inner space is formed therebetween, and an aging process then being performed by applying a required discharge voltage to the discharge electrodes while a discharge gas is present in the inner space,the aging process comprising: an introducing process for newly introducing discharge gas with a partial steam pressure of no more than 15 Torr into the inner space from outside; and an evacuating process for evacuating the discharge gas from the inner space, a discharge produced when a required discharge voltage is applied to the discharge electrodes being divided into a plurality of discharge periods, and the introducing process being performed together with the evacuating process in intervals between discharge periods, enabling the discharge gas to be circulated through the inner space.
2. The PDP manufacturing method of claim 1, wherein the discharge gas introduced into the inner space is a dry gas.
3. The PDP manufacturing method of claim 1, wherein the introducing process introduces the discharge gas via a first air vent formed in the panel;the evacuating process evacuates the introduced discharge gas through a second air vent formed in the panel; and the PDP subjected to the aging process has the following structure: a plurality of discharge spaces are formed by arranging a plurality of partitions to divide up the inner space between the front plate and the back plate; a sealing glass layer for sealing the front plate to the back plate is included between the perimeters of the front plate and the back plate; a first space connected to the discharge spaces formed by the plurality of partitions is formed between first ends of the plurality of partitions and the sealing glass layer; a second space connected to the discharge spaces is formed between second ends of the plurality of partitions and the sealing glass layer, the first air vent is formed to connect with the first space, and the second air vent is formed to connect with the second space, and wherein the above structure is subject to an aging process in which the discharge gas is circulated through the discharge space by performing the introducing process by introducing the discharge gas into the first space via the first air vent, and the evacuating process by evacuating the discharge gas from the second space via the second air vent.
4. The PDP of claim 1, further including a structure in which the first air vent is formed in the vicinity of one of the outermost portions, and the second air vent is formed in the vicinity of the other outermost partition, on an opposite side to the first air vent.
5. The PDP manufacturing method of claim 1, wherein the introducing process introduces the discharge gas via a first air vent formed in the panel;the evacuating process evacuates the introduced discharge gas through a second air vent formed in the panel; and the PDP subjected to the aging process has the following structure: a plurality of discharge spaces are formed by arranging a plurality of partitions to divide up the inner space between the front plate and the back plate; a sealing glass layer for sealing the front plate to the back plate is included between the perimeters of the front plate and the back plate; a barrier is included between the front plate and the back plate, around the inside of the sealing glass layer; a first space connected to the discharge spaces formed by the plurality of partitions is formed between first ends of the plurality of partitions and the barrier; a second space connected to the discharge spaces is formed between second ends of the plurality of partitions and the barrier; the first air vent is formed to connect with the first space; and the second air vent is formed to connect with the second space, wherein the above structure is subject to an aging process in which the discharge gas is circulated through the discharge space by performing the introducing process by introducing the discharge gas into the first space via the first air vent, and the evacuating process by evacuating the discharge gas from the second space via the second air vent.
6. A plasma display panel (PDP) manufacturing method, for manufacturing a PDP comprising a front plate (10), and a back plate (20), on at least one of which discharge electrodes (12) have been arranged and on at least one of whose inner surfaces a blue phosphor layer containing BaMgAl10O17:Eu (25) has been formed, the front and back plates being sealed together so that an inner space is formed therebetween, and an aging process then being performed by applying a required discharge voltage to the discharge electrodes (12) while a discharge gas is present in the inner space,the aging process comprising: an introducing process for introducing discharge gas into the inner space from outside; and an evacuating process for evacuating the discharge gas from the inner space, the introducing process and the evacuating process taking place with respect to each other to enable discharge to be produced by applying a required discharge voltage to the discharge electrodes (12) while circulating discharge gas through the inner space, characterized in that the discharge gas introduced in the introducing process has a partial steam pressure of no more than 2.0 kPa (15 Torr), and in the aging process the discharge gas is circulated intermittently through the inner space.
7. The PDP manufacturing method of claim 6, wherein the discharge gas introduced into the inner space is a dry gas.
8. The PDP manufacturing method of claim 6, wherein the introducing process introduces the discharge gas via a first air vent (65a) formed in the panel;the evacuating process evacuates the introduced discharge gas through a second air vent (65b) formed in the panel; and the PDP subjected to the aging process has the following structure: a plurality of discharge spaces (30) are formed by arranging a plurality of partitions (61) to divide up the inner space between the front plate (10) and the back plate (20); a sealing glass layer (62,64) for sealing the front plate (10) to the back plate (20) is included between the perimeters of the front plate and the back plate; a first space (66a) connected to the discharge spaces formed by the plurality of partitions (61) is formed between first ends of the plurality of partitions and the sealing glass layer (62), a second space (66b) connected to the discharged spaces is formed between second ends of the plurality of partitions and the sealing glass layer, the first air vent (65a) is formed to connect with the first space (66a), and the second air vent (65b) is formed to connect with the second space (66b), and wherein the above structure is subject to an aging process in which the discharge gas is circulated through the discharge space by performing the introducing process by introducing the discharge gas into the first space via the first air vent, and the evacuating process by evacuating the discharge from the second space via the second air vent.
9. The method of claim 8, wherein the PDP has a structure in which the discharge gas mainly flows through a plurality of gas passages (67) leading from the first space (66a) into the second space (66b).
10. The method of claim 9, wherein the PDP has a structure in which a minimum distance between partition ends (63) of the plurality of partitions (61), excluding at least a partition furthest from the first air vent (65a), and the sealing glass layer (62) bordering the first space (66a) is more than a minimum distance between the sealing glass layer (64) parallel to the partitions and an adjacent partition.
11. The method of claim 10, wherein the PDP further includes a structure in which the first air vent (65a) is formed in the vicinity of one of the outermost partitions, and the second air vent (65b) is formed in the vicinity of the other outermost partition, on an opposite side to the first air vent.
12. The method of claim 9, wherein the PDP has a structure in which one part of each outermost partition among the plurality of partitions is connected with one part of the sealing glass layer (64) to prevent discharge gas from flowing into space between the outermost partitions and the sealing glass layer.
13. The method of claim 12, wherein the PDP further includes a structure in which the first air vent (65a) is formed in the vicinity of one of the outermost partitions, and the second air vent (65b) is formed in the vicinity of the other outermost partition, on an opposite side to the first air vent.
14. A PDP manufacturing method according to claim 6, wherein the discharge produced when a required discharge voltage is applied to the discharge electrodes (12) is divided into a plurality of discharge periods, and the introducing process and the evacuating process are performed in intervals between discharge periods, enabling the discharge gas to be circulated through the inner space.
15. The PDP manufacturing method of claim 14, wherein the discharge gas introduced into the inner space is a dry gas.
16. The PDP manufacturing method of claim 15, wherein the discharge gas introduced into the inner space is an inert gas.
17. The PDP manufacturing method of claim 16, wherein the inert gas includes one of helium, neon, argon and xenon.
18. The PDP manufacturing method of claim 14, wherein the introducing process introduces the discharge gas via a first air vent (65a) formed in the panel;the evacuating process evacuates the introduced discharge gas through a second air vent (65b) formed in the panel; and the PDP subjected to the aging process has the following structure: a plurality of discharge spaces (30) are formed by arranging a plurality of partitions (61) to divide up the inner space between the front plate (10) and the back plate (20); a sealing glass layer (62,64) for sealing the front plate to the back plate is included between the perimeters of the front plate and the back plate; a barrier (81,82) is included between the front plate and the back plate, around the inside of the sealing glass layer; a first space (66a) connected to the discharge spaces formed by the plurality of partitions is formed between first ends of the plurality of partitions and the barrier; a second space (66b) connected to the discharge spaces is formed between second ends of the plurality of partitions and the barrier; the first air vent (65a) is formed to connect with the first space; and the second air vent (65a) is formed to connect with the second space, wherein the above structure is subject to an aging process in which the discharge gas is circulated through the discharge space by performing the introducing process by introducing the discharge gas into the first space via the first air vent, and the evacuating process by evacuating the discharge gas from the second space via the second air vent.
19. The method of claim 18, wherein the PDP has a structure in which the discharge gas mainly flows through a plurality of gas passages (67) leading from the first space into the second space.
20. The method of claim 19, wherein the PDP has a structure in which a minimum distance between partition ends (63) of the plurality of partitions (61), excluding at least a partition furthest from the first air vent (65a), and the barrier (81) bordering the first space (66a) is more than a minimum distance between the barrier (82) parallel to the partitions and an adjacent partition.
21. The method of claim 20, wherein the PDP has a structure in which the first air vent (65a) is formed in the vicinity of one of the outermost partitions, and the second air vent (65b) is formed in the vicinity of the other outermost partition, on an opposite side to the first air vent.
22. The method of claim 19, wherein the PDP further includes a structure in which one part of each outermost partition among the plurality of partitions (61) and one part of the barrier (82) are connected to prevent discharge gas from flowing into space between the outermost partitions and the barrier.
23. The method of claim 22, wherein the PDP has a structure in which the first air vent (65a) is formed in the vicinity of one of the outermost partitions, and the second air vent (65b) is formed in the vicinity of the other outermost partition, on an opposite side to the first air vent.
24. The PDP manufacturing method of claim 14, wherein the introducing process introduces the discharge gas via a first air vent (65a) formed in the panel;the evacuating process evacuates the introduced discharge gas through a second air vent (65b) formed in the panel; and the PDP subjected to the aging process has the following structure: a plurality of discharge spaces (30) are formed by arranging a plurality of partitions (61) to divide up the inner space between the front plate (10) and the back plate (20); a sealing glass layer (62,64) for sealing the front plate (10) to the back plate (20) is included between the perimeters of the front plate and the back plate; a first space (66a) connected to the discharge spaces formed by the plurality of partitions (61) is formed between first ends of the plurality of partitions and the sealing glass layer (62), a second space (66b) connected to the discharged spaces is formed between second ends of the plurality of partitions and the sealing glass layer, the first air vent (65a) is formed to connect with the first space (66a), and the second air vent (65b) is formed to connect with the second space (66b), and wherein the above structure is subject to an aging process in which the discharge gas is circulated through the discharge space by performing the introducing process by introducing the discharge gas into the first space via the first air vent, and the evacuating process by evacuating the discharge from the second space via the second air vent.
25. The PDP manufacturing method of claim 6, wherein the introducing process introduces the discharge gas via a first air vent (65a) formed in the panel;the evacuating process evacuates the introduced discharge gas through a second air vent (65b) formed in the panel; and the PDP subjected to the aging process has the following structure: a plurality of discharge spaces (30) are formed by arranging a plurality of partitions (61) to divide up the inner space between the front plate (10) and the back plate (20); a sealing glass layer (62,64) for sealing the front plate to the back plate is included between the perimeters of the front plate and the back plate; a barrier (81,82) is included between the front plate and the back plate, around the inside of the sealing glass layer; a first space (66a) connected to the discharge spaces formed by the plurality of partitions is formed between first ends of the plurality of partitions and the barrier, a second space (66b) connected to the discharge spaces is formed between second ends of the plurality of partitions and the barrier; the first air vent (65a) is formed to connect with the first space; and the second air vent (65a) is formed to connect with the second space, wherein the above structure is subject to an aging process in which the discharge gas is circulated through the discharge space by performing the introducing process by introducing the discharge gas into the first space via the first air vent, and the evacuating process by evacuating the discharge gas from the second space via the second air vent.

Priority Claims (2)

Number	Date	Country	Kind
H10-178550	Jun 1998	JP
H10-267897	Sep 1998	JP

RELATED APPLICATIONS

This application is a division of U.S. application Ser. No. 09/720,015, filed Feb. 12, 2001, now U.S. Pat. No. 6,666,738; which application is a 371 filing of PCT/JP99/03425 filed Jun. 25, 1999.

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Non-Patent Literature Citations (1)

Entry
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Plasma display panel and plasma display panel manufacturing method for achieving improved luminescence characteristics

Information

Patent Number

Date Filed

Date Issued

Inventors

Original Assignees

Examiners

CPC

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US

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