The present invention relates to a plasma display panel with improved exhaust conductance, and more particularly to a plasma display panel with improved exhaust conductance in a sealing operation, obtained by improving a lattice-like partition wall structure which is formed on a rear substrate and which defines unit light-emitting regions.
Demand for plasma display panels (hereinafter, PDPs) having ever larger screen sizes has grown steadily in recent years. PDPs currently marketed are AC-type 3-electrode surface discharge PDPs, which have a front-side substrate having formed thereon plural display electrodes extending in a transversal direction, a dielectric layer covering the display electrodes, and a protective layer; and a rear-side substrate, having formed thereon plural address electrodes extending in a longitudinal direction, a lattice-like (also called a closed-shape, box-shape, or waffle-shape) partition wall (rib), for defining unit light-emitting regions (discharge cells) where the address electrodes and the display electrodes intersect each other, and a phosphor formed on the address electrodes and on the side walls of the partition wall.
The front-side substrate and the rear-side substrate are sealed with a discharge space interposed in between. In the sealing process, a sealing material is formed around the front-side substrate and the rear-side substrate, and then sealing is performed by way of a high-temperature treatment. The interior of the panel is degassed via vent holes and vent tubes formed on the rear-side substrate, whereafter a discharge gas such as a mixed gas of Ne and Xe is sealed in, and the vent tubes are tipped off.
Emission efficiency can be enhanced by increasing the surface area of the phosphor that is excited upon discharge, by surrounding the four sides of the unit light-emitting regions C with the lattice-like partition wall and forming the phosphor up to the side walls of four partition walls. This allows preserving high luminance even with narrower unit light-emitting regions of finer structure. Further, the unit light-emitting regions C are enclosed by the lattice-like partition walls, which allows hence avoiding the occurrence of discharge interferences between adjacent unit light-emitting regions C in the up-and-down and left-right directions.
Patent document 1: Japanese Patent Application Laid-open No. 2000-311612
Patent document 2: Japanese Patent Application Laid-open No. 2002-83545
However, forming a lattice-like partition wall results in a lower exhaust conductance in the above-described sealing process, which is problematic. In the sealing step, specifically, the interior of the panel is degassed with the rear-side substrate and the front-side substrate glued to each other, to remove thereby impurities such as moisture and organic compounds from the interior of the panel. If the interior of the panel cannot be sufficiently degassed, the phosphor may degrade, giving rise to a drop in luminance, and there may also occur voltage fluctuations, which result in problems such as nonuniform display within the panel.
A lattice-like partition wall has a lower exhaust conductance (i.e. a higher exhaust resistance) than a stripe-like partition wall. Herein, low exhaust efficiency precludes forming a high-quality PDP.
In the partition wall structure of
There is thus a trade off between exhaust conductance and partition wall deformation in lattice-like partition walls, but both exhaust conductance and partition wall non-deformation need to be satisfactory.
Therefore, it is an object of the present invention to provide a plasma display panel having a partition wall structure with improved exhaust conductance and which can forestall drops in emission efficiency.
With a view to achieving the above goal, a first aspect of the present invention is a plasma display panel having a discharge gas sealed in a space between a pair of opposing substrates, a plurality of display electrodes extending in a transversal direction, address electrodes extending in a longitudinal direction and intersecting the display electrodes, and a lattice-like partition wall having longitudinal partition walls and transversal partition walls, and defining unit light-emitting regions on one of the substrates. The transversal partition walls defining the unit light-emitting regions have first transversal partition walls each separated by gap running through in the transversal direction, and second transversal partition walls that are not separated by gaps running through in the transversal direction, the first transversal partition walls and the second transversal partition walls being provided alternately. As a result, one transversal wall of a first transversal partition wall, a second transversal partition wall, and another transversal wall of a different first transversal partition wall are connected, in this order, by the longitudinal partition walls, such that the resulting connected units are disposed with the gaps running through in the transversal direction interposed between the connected units.
In the first aspect, all the unit light-emitting regions are in contact with a gap running through in the transversal direction, at an upper or lower first transversal partition wall. The unit light-emitting regions have thus only one upper or lower T-shaped partition wall structure formed by the longitudinal partition walls and the transversal partition walls. This allows improving as a result exhaust conductance while lessening the influence of deformation caused by the T-shaped partition wall structures.
With a view to achieving the above goal, a second aspect of the present invention is a plasma display panel having a discharge gas sealed in a space between a pair of opposing substrates, comprising:
a plurality of display electrodes extending in a transversal direction, and address electrodes extending in a longitudinal direction and intersecting the display electrodes, which are provided on the pair of substrates; and
a lattice-like partition wall, formed on one substrate of the pair of substrates, and having longitudinal partition walls and transversal partition walls defining unit light-emitting regions where the display electrodes and address electrodes intersect each other,
wherein the transversal partition walls of the lattice-like partition wall comprise first transversal partition walls each separated by gap running through in a transversal direction, and second transversal partition walls that are not separated by gap running through in the transversal direction, the first transversal partition walls and the second transversal partition walls being provided alternately, and a pair of the first transversal partition walls and a second transversal partition wall therebetween are connected by the longitudinal partition wall to form a partition wall unit, the partition wall units being disposed separated from each other by the gaps running through in the transversal direction.
In the above second aspect, according to a preferable embodiment, the width of the second transversal partition walls is greater than the width of the first transversal partition walls or the width of the longitudinal partition walls, and the height of the second transversal partition walls is lower than the height of the first transversal partition walls or the height of the longitudinal partition walls. Accordingly, the exhaust conductance is improved at the second transversal partition walls.
In the above second aspect, according to a preferable embodiment, spaces are provided in the second partition transversal partition walls, in a plan view, and the spaces are surrounded by one pair of sub-transversal walls extending in the transversal direction, and by sub-longitudinal walls that connect the pair of sub-transversal walls.
In the above second aspect, according to a preferable embodiment, a pair of display electrodes and one address electrode are disposed in each of the unit light-emitting regions, the display electrodes each comprise a transparent electrode and a bus electrode in contact with the transparent electrode, and the bus electrodes of the display electrodes are disposed so as to overlap with the second transversal partition walls. And preferably, display electrodes disposed in adjacent unit light-emitting regions in the longitudinal direction are made common. According to the structure, a capacitor of the display electrodes relative to address electrodes is lowered.
With a view to achieving the above goal, a third aspect of the present invention is a plasma display panel having a discharge gas sealed in a space between a pair of opposing substrates, comprising:
a plurality of display electrodes extending in a transversal direction, and address electrodes extending in a longitudinal direction and intersecting the display electrodes, which are provided on the pair of substrates; and
a lattice-like partition wall, formed on one substrate of the pair of substrates, and comprising longitudinal partition walls and transversal partition walls defining unit light-emitting regions where the display electrodes and address electrodes intersect each other,
wherein the lattice-like partition wall comprises three mutually adjacent transversal partition walls and a plurality of the longitudinal partition walls connecting the three transversal partition walls, and partition wall units, which define two rows of adjacent unit light-emitting regions in the longitudinal direction, are arranged in a plurality, separated from one another by gaps running through in the transversal direction.
In the third aspect, two rows of unit light-emitting regions are in contact with gaps, running through in the transversal direction, disposed above and below the unit light-emitting regions. This allows improving exhaust conductance as a result. Furthermore, although T-shaped partition walls are formed at the upper and lower edges of the partition wall units, cross-shaped partition walls are formed in the middle, and hence deformation caused by thermal shrinkage in the T-shaped partition walls can be kept to a minimum in all the unit light-emitting regions.
In the above third aspect, according to a preferable embodiment, a middle transversal partition wall of the three transversal partition walls has a wider width and a lower height than the other transversal partition walls. According to a further preferable embodiment, the middle transversal partition wall of the three transversal partition walls has intermittent spaces extending in the transversal direction, and the display electrodes are formed above the gaps running through in the transversal direction between the partition wall units, and above the intermittent spaces extending in the transversal direction, the unit light-emitting regions being positioned between the display electrodes. The capacitance of the display electrodes can be lowered.
The exhaust conductance is improved, and a decrease in opening ratio due to a deformation of partition walls is improved.
Embodiments of the present invention are explained below with reference to accompanying drawings. The technical scope of the present invention, however, is not limited to these embodiments, and encompasses the subject matter set forth in the claims as well as equivalents thereof.
As illustrated in
That is, the lattice-like partition walls have three transversal partition walls 29H-1, 29H-2, 29H-1 adjacent to each other, and a plurality of longitudinal partition walls 29V that connect these transversal partition walls. The partition wall units 29, which define each two rows of unit light-emitting regions C adjacent in the longitudinal direction, are arranged in a plurality, separated from one another by gaps 30 that run through in the transversal direction.
In the above partition wall structure, the unit light-emitting regions C can definitely be brought into contact with the gaps 30 above or below. Exhaust channels can thus be provided in all the unit light-emitting regions C up to vent holes (not shown), via gaps 30 having high exhaust conductance. This allows improving exhaust conductance during the sealing process. At the upper and lower edges of the partition wall units 29 there are formed T-shaped partition walls 29T, while cross-shaped partition walls 29+ are formed between the upper and the lower edges. Therefore, T shapes are not formed at all the intersection points of the lattice-like partition wall structure, and hence the influence of the collapse of the transversal partition walls 29H on account of thermal shrinkage can be kept to a minimum. That is, exhaust conductance is improved vis-á-vis that in
In the example of display electrodes 40 illustrated in
The partition wall shape shrinks on account of the thermal shrinkage that occurs during firing in such a high-temperature atmosphere. That is, the partition wall shape, represented by broken lines in the cross-sectional diagram, shrinks and deforms into the shape represented by the solid lines. In the case of the cross-shaped partition wall 29+, the two sides of a transversal partition wall 29H are connected to a longitudinal partition wall 29V, and hence the transversal partition wall 29H does not slant in the transversal direction even when under the tensile stress 50 that is generated by the thermal shrinkage of the longitudinal partition wall 29V.
In the partition wall structure illustrated in
Except for the above feature, the explanation for
In an explanation of common features in
In the following explanation on feature differences, all the transversal partition walls 29H are separated by gaps 30 running through in the transversal direction of the panel (direction perpendicular to the paper in the figure). Therefore, all the transversal partition walls 29H yield a T-shaped partition wall structure with the longitudinal partition walls 29V, and hence the transversal partition walls 29H are formed slanting towards the longitudinal partition walls 29V. This reduces as a result the opening ratio of the unit light-emitting regions that are flanked by the transversal partition walls 29H.
In the second embodiment of
Furthermore, the width W2 of the second partition transversal partition walls 29H-2 is larger than that of other partition walls, and hence the second partition transversal partition walls 29H-2 undergo greater thermal shrinkage, and exhibit thus a lower height, than the other partition walls. Small gaps 36 form as a result between the second partition transversal partition walls 29H-2 and the protective layer 18 on the side of the front substrate 11. These small gaps 36 contribute to improving exhaust conductance in the transversal direction and the longitudinal direction of the panel.
As illustrated in
In the third embodiment, the total width W2 of the second partition transversal partition walls 29H-2 is greater than that of the longitudinal partition walls 29V and so forth. Even with spaces 32 now formed, the second partition transversal partition walls 29H-2 are formed to a lower height on account of thermal shrinkage.
In
As can be clearly seen in the perspective-view diagram of
The capacitance of the display electrodes 40 relative to the address electrodes A is reduced by the gaps 30 of the first transversal partition walls 29H-1 and the spaces 32 of the second partition transversal partition walls 29H-2. That is, the bus electrodes 42 of the display electrodes 40 are formed, in particular, so as to overlap with the above-described transversal partition walls 29H-1, 29H-2. Since the permittivity of the gaps 30 and the spaces 32 is lower that of the partition walls 29H-1, 29H-2, which are made of glass material, the capacitance between the display electrodes 40 and the address electrodes A is reduced. This allows curbing as a result power consumption during display electrode driving.
Except for the structure of the second partition transversal partition walls 29H-2, the perspective-view diagram of
The bus electrodes 42 are formed at positions at which the first transversal partition walls 29H-1 and the second partition transversal partition walls 29H-2 are formed on the rear-side substrate 21. The first and second partition transversal partition walls 29H-1, 29H-2 have, respectively, gaps 30 that run along the transversal direction, and spaces 32 that do not. As a result, the capacitance between the bus electrodes 42 and the address electrodes A is lowered on account of the gaps 30 and the spaces 32.
In the fourth embodiment as well, the first transversal partition walls 29H-1, separated by the gaps 30 running through in the transversal direction, are provided alternately with the second partition transversal partition walls 29H-2 having a wide overall width W2. The gaps 30 improve as a result the exhaust conductance in the unit light-emitting regions. Also, the height of the second partition transversal partition walls 29H-2 is made lower, thereby improving exhaust conductance, although not to the degree afforded by the gaps 30. Moreover, T-shaped partition wall structures 29T are formed only at the first transversal partition walls 29H-1. This allows reducing the number of collapses brought about by the T shapes, and allows keeping to a minimum drops in emission efficiency.
In the above-described embodiments, thus, the transversal partition walls of a lattice-like partition wall enclosing a unit light-emitting region has the first transversal partition walls 29H-1 having the gaps 30 running through in the transversal direction and the second partition transversal partition walls 29H-2 having no run-through gaps 30, the first transversal partition walls 29H-1 and the second partition transversal partition walls 29H-2 being provided alternately. The number of T-shaped partition wall shapes can be reduced thereby, while the run-through gaps 30 allow improving exhaust conductance. Nonuniform exhaust is thereby curbed in large-screen PDPs, enabling moisture and organic compounds in the interior to be sufficiently evacuated, while suppressing luminance unevenness.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/312821 | 6/27/2006 | WO | 00 | 11/18/2008 |