The present invention relates to a plasma generator and a plasma generating method.
Recently, there is an increasing need for air quality control of a living environment such as sterilization and deodorization, due to increased risk of infection such as seen in an increase in carriers of atopy, asthma, and allergic symptoms and explosive prevalence of new influenza. In addition, as living becomes rich, an amount of food storage and a chance of storing leftover food are increased. Accordingly, the importance of environmental control in storage equipment represented as a refrigerator is also growing.
In the prior art for the purpose of controlling air quality of a living environment, physical control as represented by a filter is generally used. According to the physical control, relatively large dust and debris floating in the air may be captured, and bacteria, viruses, or the like may also be captured depending on the size of a filter hole. In addition, when there are an infinite number of adsorption sites such activated carbon, it may also be possible to capture malodorous molecules. However, there are problems in that air in a space to be controlled is required to evenly pass through the filter in order to be captured, the apparatus is increased in size, and a maintenance cost such as filter replacement is also increased while it has no effect on adhesive substances. Therefore, as a means to enable sterilization and deodorization of adhesive substances, it may be exemplified to release chemically active species to a space desired to perform sterilization and deodorization. In spraying of chemicals or release of flavoring agents or deodorant, it is necessary to prepare the active species in advance and regular replenishment thereof is essential. On the other hand, a means to perform sterilization and deodorization using the chemically active species generated by generating plasma in the atmosphere is increased in recent years.
Technologies to perform sterilization and deodorization by ions and radicals (hereinafter, referred to as “active species”) generated by discharge of plasma into the atmosphere may be classified into the following two types:
(1) a so-called passive type plasma generator in which bacteria and viruses floating in the atmosphere (hereinafter, referred to as “floating bacteria”) or malodorous substances (hereinafter, referred to as “odor”) react with active species within a limited capacity in the apparatus (for example, Patent Document 1); and
(2) a so-called active type plasma generator in which active species generated by a plasma generating portion are released into a closed space (e.g., a living room, a toilet, a car interior, or the like) having a larger capacity than (1) released into, and the active species in the atmosphere react with floating bacteria and odor by a collision therewith (for example, Patent Document 2).
The passive type plasma generator of (1) has an advantage that high sterilization and deodorization effects may be expected because active species of high concentration are generated by generation of plasma in the small capacity. On the other hand, the apparatus has a disadvantage that the size thereof is increased because floating bacteria and odor are required to be introduced into the apparatus, and a filter for adsorption or decomposition is required to be separately installed in order to prevent ozone from leaking out of the apparatus since the ozone is likely to occur as a by-product from plasma generation.
Next, the active type plasma generator of (2) has an advantage that the apparatus may be relatively small, and sterilization of bacteria adhered to a surface of clothing (hereinafter, referred to as “adhesive bacteria”) and decomposition of odor adsorbed onto the surface may be expected in addition to sterilization of floating bacteria and decomposition of odor in the air. On the other hand, the apparatus has a disadvantage that only long-lived active species cannot help but expect sterilization and deodorization effects because active species are diffused within the closed space, which is very large compared to the volume of the apparatus, and have low concentration. As a result, the deodorization effect may not be nearly expected in a space having high odor concentration (high concentration 10,000 times the concentration of active species).
From the above, in the passive type plasma generator, the effect is limited only to floating bacteria and odor contained in an air stream flowing into the apparatus. On the other hand, in the active type plasma generator, the effect cannot help but be expected only with respect to floating bacteria, adhesive bacteria, and odor having low concentration. In other words, only either “sterilization and deodorization of floating bacteria” or “sterilization of floating bacteria and adhesive bacteria having low concentration and deodorization of adhesive odor” may be realized using the prior art.
However, there are some situations where sterilization of adhesive bacteria having high concentration and deodorization of odor having high concentration are required to be simultaneously performed in a daily life environment. The most typical example is a refrigerating chamber of a refrigerator in which many bacteria adhered to surfaces of food and a storage container surfaces exist and odor arising from food itself and decayed leftover food also exists.
Patent Document 1: Japanese Unexamined Patent Application Publication No. 2002-224211
Patent Document 2: Japanese Unexamined Patent Application Publication No. 2003-79714
Therefore, the present invention is a technique to simultaneously realize both sterilization and deodorization of adhesive bacteria, and it is a main object of the present invention to increase a generation amount of active species, so as to simultaneously include both a passive function which deodorizes adhesive bacteria using active species by generation of plasma and an active function which releases the active species outside an apparatus to sterilize the adhesive bacteria.
In accordance with an aspect of the present invention, a plasma generator includes a pair of electrodes, in a case where a predetermined voltage is applied between the electrodes to discharge plasma, fluid circulation holes being respectively provided at corresponding positions of each electrode and passing through the electrode, at least a portion of an outline of each corresponding fluid circulation hole being arranged at positions different from each other when viewed from a face plate direction of the electrode. Here, the corresponding positions mean that the fluid circulation holes formed in the pair of electrodes are substantially in the same positions and face each other when viewed from a face plate direction of each electrode. In addition, the corresponding positions mean the same substantially coordinate position (x, y) at both electrodes when viewing the pair of electrodes on the x-y plane from the z-axis direction in the orthogonal coordinate system.
In accordance with such a configuration, since at least a portion of an outline of each corresponding fluid circulation hole is arranged at positions different from each other, it may be possible to increase a contact area between fluid passing through the fluid circulation hole and the plasma. Thus, it is possible to increase a generation amount of active species such as ions or radicals and to sufficiently realize a deodorization function by the active species and a function which releases the active species outside an apparatus to sterilize floating bacteria and adhesive bacteria.
Here, at least one side of the pair of electrodes is provided with a dielectric film, and thus a spacer to define a gap for plasma formation between the respective electrodes 21 and 22 is not required, and the gap may be defined between the facing surfaces.
As an aspect which is specifically realized so that at least a portion of an outline of each corresponding fluid circulation hole is arranged at positions different from each other, a size of the fluid circulation hole formed in the electrode of one side of the pair of electrodes may be formed to be smaller than a size of the fluid circulation hole formed in the electrode of the other side by 10 μm or more. Otherwise, the fluid circulation holes having the same opening size may also be arranged to be deviated from the opening center thereof.
In order to maximally increase a contact area between fluid and plasma in a case where at least a portion of an outline of each corresponding fluid circulation hole is arranged at positions different from each other, each fluid circulation hole may have a circular shape, and the fluid circulation hole formed in the electrode of one side and the fluid circulation hole formed in the electrode of the other side may be arranged in a concentric circular shape.
When the corresponding fluid circulation holes of the pair of electrodes are provided in plural number, it may be possible to increase a deodorization function for the active species and a sterilization function for floating bacteria and adhesive bacteria.
In order to suppress generated ozone concentration while increasing the number of active species included in fluid passing through the fluid circulation holes, a total opening area of the fluid circulation holes formed in each electrode may be within a range of 2% to 90% with respect to a total area of each electrode.
In order to increase deodorization of fluid passing through the fluid circulation hole or the passing fluid, and sterilization of floating bacteria included in the fluid or an amount of the released active species, a through hole may be provided separately from the fluid circulation holes in the electrode of one side and the through hole is blocked, at an opening of a facing surface thereof, by the electrode of the other side. Thereby, the fluid after passing through the fluid circulation hole is introduced into the through hole to come into contact with plasma, or the fluid before passing through the fluid circulation hole is introduced into the through hole to come into contact with plasma, thereby the present invention may be effective.
As an aspect of specific embodiment of the through hole, an opening size of the through hole may be formed to be smaller than an opening size of the fluid circulation hole by 10 μm or more.
The surface roughness of the dielectric film may be 0.1 μM to 100 μm. Thus, even when the pair of electrodes are laminated without using a spacer, it may be possible to form a generation space of the plasma by the surface roughness.
In order to promote the generation of active species by efficient passing of fluid through the fluid circulation hole and increase a deodorization effect, the plasma generator may include a blower mechanism to forcibly blow wind toward the fluid circulation holes.
The blower mechanism may allow a flow rate of the wind passing through the fluid circulation holes to be within a range of 0.1 m/s to 10 m/s.
A plasma generator to realize both sterilization and deodorization of the floating bacteria according to another aspect of the present invention includes a pair of electrodes, in a case where a predetermined voltage is applied between the electrodes to discharge plasma, fluid circulation holes being respectively provided at corresponding positions of each electrode and passing through the electrode, a through hole being provided separately from the fluid circulation holes in the electrode of one side and the through hole being blocked, at an opening of a facing surface thereof, by the electrode of the other side.
In accordance with such a configuration, the fluid passing through the fluid circulation hole may come into contact with plasma through the through hole, or the fluid before passing through the fluid circulation hole may come into contact with plasma through the through hole. Therefore, it is possible to increase a generation amount of active species such as ions or radicals and to sufficiently realize a deodorization function by the active species and a function which releases the active species outside an apparatus to sterilize floating bacteria and adhesive bacteria.
In order to suppress generated ozone concentration while increasing the number of active species included in fluid passing through the fluid circulation holes, a voltage applied to each electrode may be formed in a pulse shape, a peak value thereof may be set within a range of 100 V to 5000 V, and a pulse width may be set within a range of 0.1 m/s to 300 m/s.
In addition, a refrigerator corresponding to CFC elimination uses inflammable gas as refrigerant, there is a problem in that the plasma generators are applied to the refrigerator used with inflammable gas. Thus, the plasma generator may include an explosion-proof mechanism, wherein the explosion-proof mechanism has protective covers disposed to the outer sides of the pair of electrodes, and is configured so that flame generated by plasma through introduction of inflammable gas into the fluid circulation holes is not spread beyond the protective covers to the outside.
In order to secure safety of the plasma generator, the protective covers may have metal meshes disposed at the outer sides of the pair of electrodes, a wire diameter of each metal mesh is within a range of 1.5 mm or less, and an opening ratio of the metal mesh is 30% or more.
In accordance with a further aspect of the present invention, a plasma generating method using a pair of electrodes is provided, wherein fluid circulation holes are respectively provided at corresponding positions of each electrode and pass through the electrode, at least a portion of an outline of each corresponding fluid circulation hole is arranged at positions different from each other when viewed from a face plate direction of the electrode, so that a predetermined voltage is applied between the electrodes to discharge plasma.
In accordance with the present invention having such a configuration, it may be possible to simultaneously realize a deodorization function by active species and a function which releases the active species outside the apparatus to sterilize floating bacteria and adhesive bacteria.
The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
100: a plasma generator
21: an electrode of one side
22: an electrode of the other side
21
a,
22
a: dielectric films
21
b,
22
b: fluid circulation holes
21
c: a through hole
3: a blower mechanism
4: an explosion-proof mechanism
41: a protective cover
411: a metal mesh
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
A plasma generator 100 according to the present invention is used for a household appliance such as a refrigerator, a washing machine, a cleaner, a clothing dryer, an air conditioner, or an air cleaner, and serves to deodorize air in an indoor or outdoor of the household appliance and to sterilize floating bacteria or adhesive bacteria in the indoor or outdoor of the household appliance.
Specifically, as shown in
Hereinafter, the respective portions 2 to 5 will be described with reference to the drawings.
As shown in
In addition, as shown in
Furthermore, as shown in
Specifically, the fluid circulation holes 21b and 22b which are respectively formed at the corresponding positions of the respective electrodes 21 and 22 are a substantially circular shape when viewed from the plane (see
In addition, as shown in
Furthermore, a total opening area of the fluid circulation holes 21b or 22b formed in each electrode 21 or 22 is within a range of 2% to 90% with respect to a total area of each electrode 21 or 22. Specifically, the total opening area of the fluid circulation holes 22b formed in the electrode 22 of the other side is set within a range of 2% to 90% with respect to the total are of the electrode 22. Moreover, the total opening area of the fluid circulation holes 21b formed in the electrode 21 of one side may also be set within a range of 2% to 90%.
However, the plasma electrode portion 2 in the present embodiment, as shown in
The opening size of the through hole 21c is formed to be smaller than the opening size of the fluid circulation hole 21b by 10 μm or more. The through hole 21c is formed by replacing a portion of the fluid circulation holes 21b which regularly arranged, and the through hole 21c is provided around the fluid circulation hole 21b (see
The blower mechanism 3 is disposed on the side of the other electrode 22 of the plasma electrode portion 2, and has a blowing fan which forcibly sends wind toward the fluid circulation holes (full opening portions) 21b and 22b formed in the plasma electrode portion 2. Specifically, the blower mechanism 3 allows a flow rate of the wind passing through the fluid circulation holes 21b and 22b to be within a range of 0.1 m/s to 10 m/s.
As shown in
The plasma generator 100 having such a configuration performs deodorization in the vicinity of the electrodes 21 and 22 by generating plasma in the gap between two opposite electrodes 21 and 22 and sending wind to the fluid circulation holes 21b and 22b, and performs sterilization of adhesive bacteria by releasing active species generated in the plasma to a closed space. Here, since products generated in the plasma are wholly transported downstream by the wind, there is a need to limit generation of ozone harmful to a human body. Therefore, it may be possible to suppress ozone generation and enable both deodorization and sterilization by optimizing parameters such as a structure of the full opening portion of each electrode 21 or 22, addition of the half opening portion, a shape of the opening portion, voltage control, and wind speed. In addition, even when the closed space is filled with inflammable gas, the explosion-proof mechanism 4 is provided so as to be safely operated, and optimization is performed so as not to reduce performance of deodorization and sterilization due to the explosion-proof mechanism 4.
Next, the following description will be given with respect to an experimental example using the plasma generator 100 of the present embodiment. The optimization of an electrode shape is executed by air ion measurement and ozone concentration measurement in order to perform both sterilization and deodorization of adhesive bacteria. Both measurement are carried out in a distance which may install a measuring instrument downstream than the plasma electrode portion 2 (in this case, an inlet port is installed at the position of 1 cm in the ozone concentration measurement and at the position of 10 cm in the ion number density measurement). The air ion measurement is a method which is indirect, but is conveniently measured. In the air ion measurement method, although an object to be measured is ions which particularly have a charge and a long life among the active species generated in the plasma, a correlation between the air ion number density and the density of the active species is used under conditions of generating constant plasma. That is, the ion number density being high means that the density of the active species which are effective in sterilization and deodorization is high. Meanwhile, since ozone which is a by-product of plasma has a very long life (a few ten minutes or more) compared to ions, there is no significant difference between concentration in the vicinity of plasma and concentration at a point away from the downstream. Nevertheless, in order to increase the absolute value of a measured value and catch a small change in generation amount of ozone, a sampling inlet port of the measuring instrument is installed downstream apart from the electrode 21 by 1 cm. In such a measuring system, when the ion number density is maximized based on the ozone concentration, this is directly connected to the optimization of an electrode shape.
An asymmetrical structure of the above electrode and an increase in generation amount of ions by the half opening portion are confirmed as follows.
The three types of electrodes having the same opening ratio are prepared as follows:
1) an electrode which includes only a symmetrical full opening portion (the fluid circulation opening 21b and the fluid circulation opening 22b have the same shape) as a basis;
2) an electrode which changes the full opening portion into an asymmetrical structure (a configuration in the present embodiment); and
3) an electrode which includes a half opening portion in addition to the symmetrical full opening portion.
An applied voltage is adjusted so that the ozone concentration is constantly kept in the respective electrodes, and the ion number density generated by these conditions is measured by the above method. Subsequently, the total extension of the peripheral length of the opening portion on the electrode is obtained, and ion number density per unit peripheral length is calculated from the measured ion number density. The electrodes 1) and 2) are directly compared with each other and are changed into an asymmetrical form, thus an increased amount is obtained, and an increased amount by the half opening portion by subtracting the ion number density of 1) from the ion number density of 3).
Similarly,
The deodorization reaction performed in the vicinity of the electrode is considered as follows. A difference between the concentration of the active species generated by plasma and the deodorization concentration transported by the air stream is considered. As shown in
Next, although sterilization is performed on the surface spaced apart from the electrodes 21 and 22, the density difference of active species and adhesive bacteria determines sterilization efficiency. As shown in
The deodorization reaction performed in the vicinity of the electrode is considered as follows. A difference between the concentration of the active species generated by plasma and the deodorization concentration transported by the air stream is considered. As shown in
On the other hand, in a case where the size of the opening is increased (all of the fluid circulation holes 21b of the electrode 21 are formed to be smaller or larger than the plural fluid circulation holes 22b of the electrode 22), as shown in
In addition, the pulse shape also includes a waveform in which the voltage rises along a saturation curve associated with the charging and discharging of a load and the voltage drops along an attenuation curve. Furthermore, in the detailed shape of the pulse wave, the pulse wave includes a symmetrical waveform in which a shape during the voltage rise and a shape during the voltage drop are equal to each other, and an asymmetrical waveform in which the respective shapes differ from each other. Actually, the generation of plasma results in the same effects that after the voltage becomes sufficiently high, the duration of the discharge is less than the half-width, and the pulse width becomes smaller.
As shown in
The explosion-proof mechanism 4 is required when the present device is installed in the refrigerator using inflammable refrigerant. As shown in
In accordance with the plasma generator 100, since at least a portion of an outline of each corresponding fluid circulation hole 21b or 22b is arranged at positions different from each other, it may be possible to increase a contact area between fluid passing through the fluid circulation hole 21b or 22b and the plasma. Thus, it is possible to increase a generation amount of active species such as ions or radicals and to sufficiently realize a deodorization function by the active species and a function which releases the active species outside an apparatus to sterilize floating bacteria and adhesive bacteria.
The present is not limited to the above embodiment. For example, although the plural fluid circulation holes 21b of the electrode 21 have the same shape and the plural fluid circulation holes 22b of the electrode 22 have the same shape in the embodiment, other shapes may also be formed.
In addition, although all of the fluid circulation holes 21b of the electrode 21 are formed to be smaller or larger than the plural fluid circulation holes 22b of the electrode 22 in the above embodiment, a portion of the fluid circulation holes 21b of the electrode 21 may be small by the fluid circulation holes 22b of the electrode 22 and other fluid circulation holes 21b of the electrode 21 may be formed to be larger than fluid circulation holes 22b of the electrode 22.
Furthermore, although the through hole is formed at either the electrode 21 of one side or the electrode 22 of the other side, the through hole (half opening portion) may be formed at both thereof.
Moreover, although the fluid circulation holes have the same cross-section shape, the fluid circulation hole formed in the electrode may have a tapered surface, a conical shape or bowl shape. That is, the fluid circulation hole may have a reduced diameter or an enlarged diameter as being advanced from one opening to the other opening.
The fluid circulation hole may have at least any one of a circular shape, an elliptical shape, a rectangular shape, a linear slit shape, a concentric circular slit shape, a waveform slit shape, a lunular shape, a comb shape, a honeycomb shape, and a star shape, when viewed from the face plate direction of the electrode.
In addition, the present invention is not limited to the above embodiment, and various modifications are possible without departing from the scope and spirit of the invention.
In accordance with the present invention, it may be possible to suppress a generation amount of ozone while increasing a generation amount of active species.
Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
Number | Date | Country | Kind |
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2010-250924 | Nov 2010 | JP | national |
This application is a U.S. national stage application of PCT/JP2011/075820 filed Nov. 9, 2011 and claims foreign priority benefit of Japanese Application No. 2010-250924 filed Nov. 9, 2010 in the Japanese Intellectual Property Office, the contents of both of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/075820 | 11/9/2011 | WO | 00 | 9/19/2013 |