Plastic bag roll

Abstract

A roll of plastic bags for use with a dispenser having opposing tracks in which the roll is supported, and a separating tongue for enabling individual bags to be separated from the roll. The roll of plastic bags is wound on an axle, the plastic bags being in a star sealed configuration. The ends of the axle project beyond the ends of the roll a distance sufficient to enable the axle to be supported for rotational and translational movement in the tracks in such a way that the roll frictionally engages a dispenser surface. Separation lines are provided between adjacent bags, a slot in each separation line being engageable by the tongue within the dispenser so that individual bags can be dispensed from the roll one at a time.

Description

FIELD OF THE INVENTION

This invention relates to devices for dispensing a continuous web of articles. Specifically, the invention relates to plastic bag dispensers, such as the type used for self-service produce, grocery, or garbage bags.

BACKGROUND OF THE INVENTION

In a supermarket or food market, fruits and vegetables are often displayed in bulk, possibly in piles of loose items. Consumers must then take a bag from a nearby source and pick and bag their own produce. The most common form of these produce bags are cylindrical rolls of plastic bags, mounted horizontally or vertically on a shaft. The bags have perforated separation lines between them. Separation is accomplished by grabbing the end bag with one hand, anchoring the next bag or the roll with the other hand, and pulling. Unfortunately, this not only separates the bag from the roll, but can deform or even tear the bag. Sometimes, consumers will attempt to simply jerk the bag from the roll, without holding the adjacent bag. This, too, can damage the bag or simply reel out the roll. After any bag separation, the end of the next bag can be difficult to find or grab as it may lie flat on the surface of the roll.

It is thus an object of the invention to provide an improved dispenser for a continuous web of articles.

It is a further object of the invention to provide a dispenser with improved means for easily separating articles from a continuous web with one-handed operation and retaining the next article in an easily accessible position.

It is a further object of the invention to provide an improved means for preventing free-wheeling of the continuous web during dispensing.

It is a further object of the invention that the dispenser be economical and simple to manufacture.

SUMMARY OF THE INVENTION

In accordance with the preferred embodiment of the invention, a plastic bag dispenser holds a continuous roll of bags, connected by perforated separation lines. The dispenser is provided with a tongue, which the bags are dispensed over, that engages the separation line between the bag at the end of the roll and the next bag. This begins the separation of the separation line, as well as holds the next bag behind the tongue. A finger is provided on the upstream side of the tongue, with a gap between the finger and tongue. As a bag is separated, a portion of the front edge of the next bag is held in the gap, holding the bag in position for the next user. The roll of bags is mounted in the dispenser so that the roll frictionally engages an interior surface of the dispenser.

As individual bags are dispensed, the roll of bags decreases in weight. This can cause a significant difference in the frictional force between the roll and the interior surface of the dispenser which is needed to prevent freewheeling of the roll as the bags are being dispensed. A large difference is undesirable because it can mean either that there is too much friction when the roll is full or too little friction when the roll is depleted. The frictional force is a component of force due to the weight of the roll. In accordance with this invention, the roll of bags is mounted in such a way that the frictional component of force is increased, as a percentage of the total force, as the weight of the roll decreases. Hence, in this way the maximum and minimum frictional forces which retard freewheeling are maintained within acceptable limits for the entire roll, i.e., when the roll is full and when it is depleted.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing and other objects and advantages of this invention will become apparent to those skilled in the art upon reading the detailed description of a preferred embodiment in conjunction with a review of the appended drawings in which:

FIG. 1 is a perspective view of a dispenser, after a bag has been separated and removed;

FIG. 2 is a side cross-section of the tongue/finger assembly shown in FIG. 1, showing the next bag partially inserted in the gap;

FIG. 3 is a top view of the tongue/finger assembly of FIG. 2;

FIG. 4 is a detail of the separation line between two adjacent bags on the continuous roll;

FIG. 5 is a perspective view of the axle;

FIG. 6 is a partial cross-section of the embodiment of FIG. 1, showing the axle and the O-ring;

FIG. 7 illustrates the preferred configuration of the plastic bags in accordance with the invention;

FIG. 8 is a perspective view of a dispenser in which the roll is supported so that it frictionally engages a surface of the dispenser;

FIG. 9 is a front view of the dispenser of FIG. 8;

FIG. 10 is a side partial cross-section view of the dispenser of FIG. 8;

FIG. 11 is a detail view of the tongue/finger assembly of the dispenser of FIG. 8, showing the next bag partially engaged by the tongue;

FIG. 11A is a detail view as in FIG. 11, after dispensing a bag;

FIG. 12 is a cross-section taken along the line 12--12 of FIG. 11A;

FIG. 13 is a perspective view of a dispenser according to the preferred embodiment of the invention;

FIG. 14 is a front view of the dispenser of FIG. 13;

FIG. 15 is a side partial cross-section view of the dispenser of FIG. 13;

FIG. 16 is a cross-section taken along the line 16--16 of FIG. 15;

FIG. 17 is a cross-section taken along the line 17--17 of FIG. 15; and

FIG. 18 is a side partial cross-section view of the dispenser of FIG. 13.

DETAILED DESCRIPTION

Referring to FIGS. 1-7, a dispenser includes a generally rectangular box 10 for housing a continuous roll of articles 12. Individual articles 14 may be sheets of plastic, preferably pre-fabricated into sealed bag-like containers disposed in a unitary end-to-end relationship. The top of the box 10 is open for quick replacement of the roll 12, which rotates on an axle 16. The two ends of the axle 16 rest in two grooves 18 cut into the interior faces of the side walls of the box 10. The grooves 18 extend to the top of the side walls, where the axle 16 is inserted. One end of the axle 16 preferably has notches 19 and the corresponding groove 18 is narrowed to prevent rotation of the axle 16 during rotation of the roll 12. One end wall 20 has a lower top surface than the other three walls. The bags 14 are dispensed over the top surface of the end wall 20.

Each bag 14 is sealed at one end and connected to adjacent bags by a perforated separation line 22. At the center of the separation line 22 is a slot 24, although the slot 24 can be placed at other positions on the separation line 22. Integrally molded with the end wall 20 and extending upward beyond the wall 20 is a tongue 26. The tongue 26 is positioned at the center of the top surface of the wall 20 to receive the slot 24. The tongue 26 preferably has a half-oval shape with its top surface angled upward, the higher side being toward the inside of the box 10.

Either integrally molded with or preferably attached to the interior surface of the end wall 20, adjacent the tongue 26, is a finger 28 that extends inwardly from the wall 20. The upper limit of the finger 28 is below the top of the tongue 26, but above the upper surface of the end wall 20. The top of the finger 28 is preferably rounded convexly in the direction of travel of bags 14 to facilitate the movement of bags over the finger 28. Between the upper portions of the tongue 26 and finger 28 is a V-shaped gap 30, perpendicular to the direction of travel of the bags 14, which receives the leading edge of an upstream bag after a slot 24 between two bags 14 has been engaged by the tongue 26.

Within the gap 30 are means 32 to impede but not prohibit the upward movement of a portion of a bag 14 out of the gap 30, while not impeding downward movement into the gap. This means is preferably a set of downwardly-angled horizontal teeth 32 on the surface of the finger 28 within the gap 30, as shown in FIG. 2.

In practice, a consumer would find the dispenser in a condition as in FIG. 1, with a portion of a leading edge of an end bag 34 within the gap 30 and the two leading corners of the end bag 34 extending forward past the end wall 20. The consumer grabs the portion of the end bag 34 extending forward of the end wall and pulls it upward and forward, away from the roll 12, extricating the bag 34 from the gap 30. The teeth 32 are designed so that only minimum force is required to extricate the bag 34 from the gap 30, avoiding damage to the bag. While pulling the end bag 34 away from the roll 12, the consumer pulls the bag 34 over the tongue 26 and then at an angle below horizontal, preferably to below the level of the bottom of the gap 30, so that the tongue will contact the underside of the bag 34 as the bag travels. Eventually, the tongue 26 will engage the slot 24 at the trailing end of the end bag 34, splitting the slot 24 over the tongue 26. The center of the leading edge of the next bag will then travel down into the gap 30 and remain there.

Further forward motion of the end bag 34, in response to force by the consumer, will result in the ends of the separation line 22 bending forward around the tongue 26. The separation line 22 will then separate starting at the slot 24 and progressing outward toward both ends of the line 22. After complete separation and removal of the end bag 34, the dispenser will again be as in FIG. 1, with a new end bag ready for the next consumer. Because of the downward-facing teeth 32 in the gap, the bag 34 will tend to remain in the gap 30 until such time as a consumer pulls upward on the leading edge. The dispenser will thus constantly be in a ready state, until the roll of bags 12 is depleted.

Many different types of plastic bag configurations are commonly used and the principles of the invention do not require a specific configuration; however, in the preferred embodiments, a so-called "star seal" configuration as shown in FIG. 7 is employed because it is somewhat easier to open and provides a strong seal at the bottom. Whatever the configuration, the width of the roll relative to the width of the tongue 26 should be such that when a bag is severed from the roll, the edges of the next contiguous bag are pulled forwardly of the tongue a sufficient distance so that they can be grasped readily by the user.

When a consumer pulls on the end bag 34, a significant amount of rotational momentum is gained by the roll 12. In this embodiment, the bags are wrapped around a cylindrical core 15 which is mounted on the axle 16 with sufficient clearance that the core 15 and roll 12 can rotate relative to the axle 16. To prevent the roll 12 and core 15 from free-wheeling and reeling out several bags as the end bag 34 is dispensed, the axle 16 with notches 19 is preferably provided with a rubber O-ring 38, as in FIG. 5, that frictionally engages the core 15 of the roll 12. Other materials besides rubber will work similarly. In known devices, an O-ring is slipped onto the axle, and over time, tends to slip off one of the ends. To prevent axial movement of the O-ring 38 on the axle 16, the axle 16 is provided with a circumferential groove 36, in which the O-ring 38 rests. The groove 36 is dimensioned so that a portion of the O-ring 38 will extend beyond the outer surface of the axle 16.

The construction of the dispenser allows for simple mounting to any surface, be it horizontal, vertical or otherwise, by conventional means, such as with screws or glue. It also can be free standing, with one hand holding the box 10, if necessary, while the other pulls the end bag 34. The dispenser may also be formed of a light-transmissive material to give the owner of the dispenser ample warning that a roll 12 is nearly depleted.

In the dispenser of FIGS. 8-13, a dispenser 10' is preferably mounted at a few degree angle from the vertical. From one end wall 20', a tongue 26' and finger 28' are mounted on and perpendicular to the top surface of the wall 20', facing inward. The entire dispenser is preferably mounted on a pole 40 or any other surface that will maintain its angled configuration with respect to the vertical, as described more fully below.

As seen most clearly in FIG. 10, the grooves 18' in the sidewalls 21' are preferably formed by guides 42, although they could be impressed into the walls 21' as with the embodiment of FIG. 1. The grooves 18' also are angled with respect to wall 20' so that the roll of bags 12' will be biased against the interior bottom surface 44 of the dispenser 10', engaging the surface 44 at position A. As seen in FIG. 10, the area of frictional contact between the roll 12' and the surface 44 will move closer or farther from wall 20' depending on the size of the roll 12'. The angle of the grooves 18' with respect to the vertical of course depends on the mounting angle of the dispenser 10', so the mounting angle should be chosen so that gravitational force alone will move the axle 16' down the grooves 18' and force the roll 12' against the surface 44. Due to this frictional contact with the surface 44, the axle 16' need not include notches at its end (see FIG. 10) to prevent free-wheeling, nor the O-ring and groove seen in FIG. 6, since the frictional contact between the outer bag of the roll 12' and the bottom surface 44 will serve the same purpose.

The roll 12' is placed into the dispenser 10' merely by slipping the axle 16' into the grooves 18', since there are no axle notches to be aligned with the groove as in the embodiment of FIG. 1. The tolerance with respect to the length of the axle 16' and the corresponding distance between the grooves 18' should be relatively close, since an axle that is too short may become angled from its normal position perpendicular to the walls, causing the edges of the roll 12' to engage the grooves 18' or guides 42 as it turns, potentially damaging the bags 14'.

It can be seen that the roll 12' is preferably positioned within the dispenser 10' so that the bags 14' will be dispensed from the underside of the roll 12', instead of over the top as shown in FIG. 1. Preferably, the pole 40 and dispenser 10' would be mounted on a table top surface (not shown) so that the dispenser 10' is approximately at least the height of an average standing consumer's abdomen. This will allow the consumer to pull outward and downward on the end bag 34' in a natural movement of the arm. This will also make it convenient for a person to pull up slightly on the leading edge of the end bag 34' to dislodge it from the gap 30' for dispensing. With the bags dispensed from the underside of the roll 12' and the position and angle of the tongue 26' and finger 28', the possibility of a consumer pulling a bag 34' from the dispenser 10' above and away from the tongue 26', which would defeat a significant purpose of the invention, is greatly decreased.

The essential functioning of the tongue 26' and finger 28' with respect to engaging and separating bags 14' is identical to that of the embodiment of FIG. 1, except that the tongue 26' and finger 28' are perpendicular to the position of FIG. 1. Similar teeth 32' are also present in the gap 30'. An end bag 34' being separated and dispensed is shown in FIGS. 11-12.

Some economy of material is possible with the dispensers of the present invention. For example, the embodiment of FIGS. 8-12 has only three walls, the fourth being unnecessary. In the same embodiment, the roll 12' may be directly mounted onto an axle 16', without the need for a core as in the embodiment of FIG. 1. The axle 16' may also formed of a hollow, recyclable material.

The preferred embodiment of the invention is shown in FIGS. 13-18 wherein a number of the elements are similar to the elements of FIGS. 8-12. For example, extending from the bottom wall 120 (since the dispenser is preferably mounted vertically in this embodiment), a tongue 126 and finger 128 are mounted on and perpendicular to the top surface of the wall 120, facing upward and inward. The tongue and finger 128 act in essentially the same manner as in the previous embodiments, except that the downward-facing teeth 32 in the gap 30 of the embodiment of FIGS. 1-7 has been replaced with ridges 132 along the length of the finger 128. These ridges 132 serve the same purpose as the teeth, which is to help prevent the leading edge of the bag 114 to be dispensed from inadvertently leaving the gap 130. An end bag 134 in the process of being dispensed is shown in FIG. 14.

Two of the differences between the embodiment of FIGS. 13-18 and that of FIGS. 8-12 are the curved grooves 118 and the addition of a friction roller 150. The purposes for these two differences are related, as if further discussed below.

In the embodiment of FIGS. 8-12, the grooves 18' are straight over their functioning lengths. Thus, the angle between the grooves 18' and the bottom surface 44 remains essentially constant. Therefore, the component of the weight of the roll 12' pressing against the bottom surface 44 to create the frictional force at point A (see FIG. 10) remains a constant fraction. It is well known that the weight of the roll of bags 12' is not related to the radius of the roll in a linear relationship, but rather in a squared relationship. Thus, when the roll 12' is new and large, the frictional force at point A will be much greater than the frictional force when the roll 12' is near empty. The force may be too great for the convenience of consumers using the dispenser.

To compensate for the squared relationship between the radius and weight of the roll, the grooves 118 in the embodiment of FIGS. 13-18 curve downwardly from the upper front portion of the container to the lower rear portion of the container, the front portion of the container being that portion of the container from which the bags are dispensed. Grooves 118 are defined by curved flanges 142. The row of bags 112 is wound on a hollow core 116 which differs from conventional cores on which plastic bags are typically wound in that it is slightly longer than the bags are wide so that the ends of the core which project beyond the roll can be received within the grooves 118. The grooves are open at their upper extremities so that a roll of plastic bags can be positioned within the container by simply placing the projecting ends of core 116 into the axles 118 from above.

The curve of each groove is such that at its upper portion the groove extends at close to 90 to the back wall 144, which is the surface which frictionally engages the roll at point B. In this position, the component of force exerted by the roll in the horizontal direction against the back wall 144 is relatively low. As the plastic bags are removed from the roll and the roll diminishes in size, the core 116 drops to the position shown in FIG. 18. As the roll drops, the horizontal component of force exerted by the roll relative to the total force is increased so that despite the loss of weight the horizontal component of force is not excessively diminished and, indeed, may actually remain substantially constant.

In FIG. 18, the roll 112 is nearly depleted and is positioned near the bottom of the grooves 118 where the angle is steep. Because the angle of the grooves 118 is so steep in this area, it is desirable to prevent the now small roll 112 from becoming wedged into the bottom of the grooves 118 and thus difficult to rotate. Therefore, the friction roller 150, a preferably hollow tube, is mounted near the bottom of the grooves 118. The roller 150 is held within the dispenser 110 by pins or rivets 152 that extend inward from the side walls 121. The roller is free to move and rotate, supported on the pins 152, the side walls 121, and the guides 142. Pins 153 prevent the roller 150 from falling out of the container if it is upended for any reason.

As can be seen in FIG. 18, when the roll 112 is small, it will contact the roller 150 (at area C) without contacting the back wall 144 of the dispenser. The placement of the roller 150 and the pins 152 will cause the roller 150 to frictionally contact the guide flange 142 nearest the back wall 144. Thus, the weight of the roll 112 will be transferred through the roller 150 to cause friction between the roller 150 and the guide flange 142. This friction, taking into account the low weight of the roll 112 and the steep angle of the grooves 118, will be sufficient to prevent free spinning of the roll 112 with easy dispensing of bags 114 by the consumer.

While the embodiments of the invention shown and described are fully capable of achieving the results desired, it is to be understood that these embodiments have been shown and described for purposes of illustration only and not for purposes of limitation.

The embodiment shown at FIGS. 13-18 is the currently preferred embodiment of the invention. In addition to the benefits provided by the curved grooves as explained above, this embodiment is advantageous insofar as cost of manufacture is concerned and provides a container which provides substantial protection for the bags themselves as compared to standard prior art arrangements in which the roll of plastic bags is mounted on an axle (either horizontally or vertically) and exposed on all sides- Although the preferred means for separating the individual bags from the roll is the combination of the tongue and finger as described in each of the embodiments herein, the concept of the container having curved grooves for supporting a roll of bags as described would have utility with other types of separating devices.

Claims

1. For use with a dispenser which dispenses and separates a plastic bag from a roll of plastic bags, said dispenser having opposing grooves in which a roll of plastic bags can be supported, a surface which is engageable by the roll when it is supported in said grooves, and separating means for enabling individual bags to be separated from the roll, the improvement comprising a roll of plastic bags wound on an axle, the plastic bags being in the form of a flattened tubular member having at least four contiguous plies, the roll being rotatable with the axle, the axle being axially longer than the roll is wide, with the ends of the axle projecting beyond the ends of the roll a distance sufficient to enable the axle to be supported for rotational and translational movement in said grooves in such a way that the roll frictionally engages said dispenser surface, said roll further including separation lines between adjacent bags, at least a portion of each of said separation lines including a slot extending through all of said at least four contiguous plies, said slot being substantially centrally located along each said separation lines and being engageable by the separating means within said dispenser so that individual bags can be dispensed one at a time.

2. A roll of plastic bags according to claim 1, wherein said bags are in a star seal configuration.

3. For use with a dispenser which dispenses and separates a plastic bag from a roll of plastic bags, said dispenser having opposing grooves in which a roll of plastic bags can be supported, a surface which is engageable by the roll when it is supported in said grooves, and separating means for enabling individual bags to be separated from the roll, a roll of plastic bags wound on an axle, the plastic bags being in the form of a flattened tubular member having at least eight side-by-side contiguous plies of plastic material in a star seal configuration, the roll being rotatable with the axle, the axle being axially longer than the roll is wide, with the ends of the axle projecting beyond the ends of the roll a distance sufficient to enable the axle to be supported for rotational and translational movement in said grooves in such a way that the roll frictionally engages said dispenser surface, said roll further including separation lines between adjacent bags, at least a portion of each of said separation lines including a slot extending through all of said contiguous plies and engageable by the separating means within said dispenser so that individual bags can be dispensed one at a time.